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SpaceX highlights Crew Dragon SuperDraco thrusters as explosion investigation nears end

SpaceX published a highlight reel of Crew Dragon's SuperDraco thruster testing on September 12th. (SpaceX)

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SpaceX has published a highlight reel touting “over 700 tests” of Crew Dragon’s SuperDraco abort thrusters at the same time as the company is about to close a failure investigation into a Dragon capsule’s April explosion, pinned primarily on abort-related hardware.

According to a September 6th meeting of NASA’s Aerospace Safety Advisory Panel (ASAP), SpaceX has nearly completed the ‘fault tree’ of Crew Dragon’s explosion, a term used to describe the process of analyzing telemetry and ruling out all possible failure modes. Once that tree is complete, the investigation can be finalized and SpaceX can implement all hardware and software changes needed to prevent similar failures from reoccurring. For the time being, this means that a 2019 launch of SpaceX’s inaugural crewed Dragon is almost certainly not in the cards, although early 2020 is still looking promising.

On April 20th, SpaceX was extremely quick to acknowledge that an anomaly had occurred during a planned static fire of flight-proven Crew Dragon capsule C201, recovered just one month prior after a flawless orbital launch debut. Soon after, an extremely low-quality video of a livestream of the static fire attempt was leaked, revealing that the capsule suffered a catastrophic explosion just moments before the ignition of its eight SuperDraco thrusters.

Incredibly, one of Crew Dragon C201’s SuperDraco ‘powerpacks’ (a pair of engines) was not only recovered intact after the explosion but static-fired at SpaceX’s McGregor, TX test facilities. A bit less than three months after the explosion, SpaceX and NASA officials hosted a press conference in July 2019 to discuss preliminary results from their joint Crew Dragon failure investigation. Some work remained to rule out other possibilities but NASA and SpaceX were confident enough to conclude that an exotic interaction between SuperDraco propellant and a leaky titanium valve likely triggered the explosion.

According to ASAP, SpaceX and NASA still have work to do before the investigation can be concluded, describing it as “nearly complete”. Additionally, the ASAP meeting continued what feels like an increasingly myopic focus on SpaceX’s carbon overwrapped pressure vessels (COPVs), used to store high-pressure helium on Falcon 9 and Heavy. COPVs have been partial causes of both of Falcon 9’s two operational failures, explaining NASA’s apparent prioritization of its certification.

Unspecified issues with parachutes were also raised for both Commercial Crew spacecraft, continuing a years-long trend of parachutes and COPVs taking up the majority of ASAP’s attention in public meetings. Boeing and SpaceX continue to test their parachute systems, both well into dozens of distinct tests after something like two years of concerted attempts to satisfy NASA requirements.

SpaceX has already demonstrated a successful orbital launch, reentry, parachute deployment, and splashdown during Crew Dragon’s March 2019 Demo-1 launch, as well as 18 successful Cargo Dragon parachute recoveries in the last seven years. Cargo Dragon did suffer one anomalous splashdown in 2018, but its partially redundant set of chutes still permitted a gentle and intact recovery.

Nevertheless, it appears that SpaceX and Boeing will have to continue performing parachute tests for the indefinite future. Boeing’s next milestone – an uncrewed orbital test flight (OTF) comparable to SpaceX’s Demo-1 mission – is expected to launch no earlier than October 28th according to Russian space industry sources. SpaceX’s next Crew Dragon milestone will be the spacecraft’s in-flight abort (IFA) test, scheduled no earlier than November 2019.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Investor's Corner

Tesla has one big financial question to answer for investors: Morgan Stanley

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Credit: Tesla

In a new note to investors on Tuesday, Morgan Stanley analyst Andrew Percoco said that Tesla has one big financial question to answer for investors regarding its Robotaxi rollout, Full Self-Driving software, and Optimus.

Percoco said in the note that, for the most part, investors are still very positive about the direction the company is headed. However, there are some things the firm would like to see, and they have to do with financials.

Tesla (TSLA) Q2 2026 earnings results: miss on EPS, beat on revenue

Tesla bulls are more than convinced that the company’s Full Self-Driving software is proof it can develop physical AI. Financially, however, there are still some questions, especially on elevated spending, which CEO Elon Musk said would occur as the company works to roll out Robotaxi faster and continue developing its Optimus robot.

The latter two are where Tesla will have to prove progress to investors, as Percoco writes that both projects “will require clearer evidence that Robotaxi is scaling and more tangible Optimus proof points to support the ROI on elevated capex.”

Percoco said the second quarter earnings call did not change his long-term thesis of where Tesla is positioned in the AI race, which is out in front. However, there are concerns that weaker gross margins and higher R&D spend will stress financials, and that has “sharpened our (and investors’) focus on measurable progress across Robotaxi and Optimus.”

Additionally, Robotaxi still needs to be proven with more operation in existing cities while maintaining safety but improving how many rides it gives in any given time, he said. For Optimus, Percoco wrote that he is “still looking for evidence beyond commentary around SOP.”

Morgan Stanley put Percoco in charge of covering Tesla after long-time analyst Adam Jonas transitioned to the automotive side.

Currently, Morgan Stanley has a $415 price target on Tesla and a ‘Hold’ rating on the stock. It is trading at around $330 at the time of publication, which was 2:30 P.M. on the East Coast.

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Investor's Corner

SpaceX AI investment gamble will make it a big winner, firm says

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Credit: SpaceX

SpaceX’s massive investment in AI will make it a big winner, Argus Research said after the company’s successful earnings call last week.

The firm also upgraded shares to a Buy from Hold and set a $160 price target.

SpaceX (NASDAQ: SPCX) is currently recovering from its heavy AI infrastructure investments, as it spent nearly $16 billion in Q2 alone. The company did this primarily by monetizing high-demand GPU compute capacity at a much faster pace than traditional data center economics would suggest.

Company CFO Bret Johnsen said that SpaceX would be able to pay back anything on new deployments within a year.

There are plenty of ways the company can do this:

Leasing excess compute capacity through contracts

SpaceX has already built Colossus and Colossus II, largely for its own model training. However, much of that capacity is already rented out to third parties. It already has major deals with Anthropic, Google, and Reflection AI. These partnerships are adding billions per month to SpaceX’s spreadsheet.

SpaceX is charging Anthropic massive money for its compute

High utilization driven by industry-wide scarcity

The demand for advanced AI training and inference capacity continues to exceed what is available for use. SpaceX can fill new racks quickly after they come online, so the capital deployed converts into revenue with minimal idle time.

Additionally, management and outside observers have described the new compute capital as behaving more like a cost-of-goods-sold than traditional multi-year capex, especially because of this rapid monetization pattern.

Capacity has already scaled from ~0.4 GW a year to 1.4 GW annually by the end of Q2. There are targets of more than 2 GW by year-end.

High incremental margins on the rental business once capacity is online

GPU cloud providers often operate at strong gross margins. SpaceX can monetize capacity that was already partially built or can be added efficiently. This means that incremental EBITDA margins on the rental revenue are usually high. This accelerates cash recovery relative to the gross capital outlay.

Parallel monetization of its own AI software and applications

Beyond pure infrastructure rental, SpaceX also generates revenue from Grok through subscriptions and usage, from X through ads, data, and other related services, enterprise APIs, and the planned integration of the Cursor coding tools acquisition.

These application layers ride on the same compute infrastructure and provide additional high-margin streams that could offset build-out costs. AI-segment revenue overall rose sharply to about $2.6 billion in Q2, according to Motley Fool. This was driven primarily by the infrastructure contracts, but the software side is also partially responsible.

Efficient, large-scale deployment and vertical integration advantages

SpaceX has emphasized the rapid construction of power and cooling infrastructure and favorable cost-per-megawatt economics relative to industry benchmarks in some disclosures.

Combined with its ability to scale capacity aggressively and the fact that many contracts start generating revenue within months of capacity coming online, the effective payback compresses dramatically compared with more conventional multi-year data-center projects.

SpaceX’s dominant near-term recovery path will turn the AI clusters into a hyperscale-style compute rental business for other leading AI companies while still using a portion for internal models.

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Tesla headlights cause recall of over 20,000 Model 3 and Model Y

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Tesla headlights have caused a recall of over 20,000 of the company’s two most popular vehicles, the Model 3 and Model Y, due to the low-beam bulb exceeding the maximum allowed intensity according to federal standards.

Tesla initiated the recall with the National Highway Traffic Safety Administration (NHTSA) this morning, stating that the low-beam output “exceeds the maximum allowed intensity in the outer upper-right and outer upper-left areas of the 10U and 90U zone, as prescribed in FMVSS No. 108.”

Tesla sourced the impacted headlights from Marelli Automotive Lighting, a Mexico-based company. The recall impacts 2020-2023 Model Y vehicles and 2017-2023 Model 3 vehicles. It is estimated that every VIN in this recall is impacted by the defect.

Typically, Tesla would remedy recalls of this nature through an Over-the-Air software update, which has been a major focus of criticism by the company and its supporters because the NHTSA still refers to it as a “recall,” even though it requires no action by the vehicle owner. The fix is shipped over the internet and downloaded to the car.

However, there appears to be a potentially different solution for this problem. Tesla has not developed a remedy for this issue, so it could potentially be on the way. The big issue appears to be the fact that these recalled lamps are out of production, and this is an old body style for both vehicles. The headlights and front-end designs are completely different.

Tesla switched to another supplier when the affected headlight design was discontinued. It plans to begin notifying owners of their remedy options by September 15.

Tesla filed a petition protesting the recall to fix the vehicles’ headlight issue, but the NHTSA denied it. Now, Tesla will come up with a solution to fix it.

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