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SpaceX highlights Crew Dragon SuperDraco thrusters as explosion investigation nears end
SpaceX has published a highlight reel touting “over 700 tests” of Crew Dragon’s SuperDraco abort thrusters at the same time as the company is about to close a failure investigation into a Dragon capsule’s April explosion, pinned primarily on abort-related hardware.
According to a September 6th meeting of NASA’s Aerospace Safety Advisory Panel (ASAP), SpaceX has nearly completed the ‘fault tree’ of Crew Dragon’s explosion, a term used to describe the process of analyzing telemetry and ruling out all possible failure modes. Once that tree is complete, the investigation can be finalized and SpaceX can implement all hardware and software changes needed to prevent similar failures from reoccurring. For the time being, this means that a 2019 launch of SpaceX’s inaugural crewed Dragon is almost certainly not in the cards, although early 2020 is still looking promising.
On April 20th, SpaceX was extremely quick to acknowledge that an anomaly had occurred during a planned static fire of flight-proven Crew Dragon capsule C201, recovered just one month prior after a flawless orbital launch debut. Soon after, an extremely low-quality video of a livestream of the static fire attempt was leaked, revealing that the capsule suffered a catastrophic explosion just moments before the ignition of its eight SuperDraco thrusters.
Incredibly, one of Crew Dragon C201’s SuperDraco ‘powerpacks’ (a pair of engines) was not only recovered intact after the explosion but static-fired at SpaceX’s McGregor, TX test facilities. A bit less than three months after the explosion, SpaceX and NASA officials hosted a press conference in July 2019 to discuss preliminary results from their joint Crew Dragon failure investigation. Some work remained to rule out other possibilities but NASA and SpaceX were confident enough to conclude that an exotic interaction between SuperDraco propellant and a leaky titanium valve likely triggered the explosion.
According to ASAP, SpaceX and NASA still have work to do before the investigation can be concluded, describing it as “nearly complete”. Additionally, the ASAP meeting continued what feels like an increasingly myopic focus on SpaceX’s carbon overwrapped pressure vessels (COPVs), used to store high-pressure helium on Falcon 9 and Heavy. COPVs have been partial causes of both of Falcon 9’s two operational failures, explaining NASA’s apparent prioritization of its certification.
Unspecified issues with parachutes were also raised for both Commercial Crew spacecraft, continuing a years-long trend of parachutes and COPVs taking up the majority of ASAP’s attention in public meetings. Boeing and SpaceX continue to test their parachute systems, both well into dozens of distinct tests after something like two years of concerted attempts to satisfy NASA requirements.
SpaceX has already demonstrated a successful orbital launch, reentry, parachute deployment, and splashdown during Crew Dragon’s March 2019 Demo-1 launch, as well as 18 successful Cargo Dragon parachute recoveries in the last seven years. Cargo Dragon did suffer one anomalous splashdown in 2018, but its partially redundant set of chutes still permitted a gentle and intact recovery.
Nevertheless, it appears that SpaceX and Boeing will have to continue performing parachute tests for the indefinite future. Boeing’s next milestone – an uncrewed orbital test flight (OTF) comparable to SpaceX’s Demo-1 mission – is expected to launch no earlier than October 28th according to Russian space industry sources. SpaceX’s next Crew Dragon milestone will be the spacecraft’s in-flight abort (IFA) test, scheduled no earlier than November 2019.
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News
Elon Musk makes a key Tesla Optimus detail official
“Since we are naming the singular, we will also name the plural, so Optimi it is,” Musk wrote on X.
Tesla CEO Elon Musk just made a key detail about Optimus official. In a post on X, the CEO clarified some key wording about Optimus, which should help the media and the public become more familiar with the humanoid robot.
Elon Musk makes Optimus’ plural term official
Elon Musk posted a number of Optimus-related posts on X this weekend. On Saturday, he stated that Optimus would be the Von Neumann probe, a machine that could eventually be capable of replicating itself. This capability, it seems, would be the key to Tesla achieving Elon Musk’s ambitious Optimus production targets.
Amidst the conversations about Optimus on X, a user of the social media platform asked the CEO what the plural term for the humanoid robot will be. As per Musk, Tesla will be setting the plural term for Optimus since the company also decided on the robot’s singular term. “Since we are naming the singular, we will also name the plural, so Optimi it is,” Musk wrote in his reply on X.
This makes it official. For media outlets such as Teslarati, numerous Optimus bots are now called Optimi. It rolls off the tongue pretty well, too.
Optimi will be a common sight worldwide
While Musk’s comment may seem pretty mundane to some, it is actually very important. Optimus is intended to be Tesla’s highest volume product, with the CEO estimating that the humanoid robot could eventually see annual production rates in the hundreds of millions, perhaps even more. Since Optimi will be a very common sight worldwide, it is good that people can now get used to terms describing the humanoid robot.
-->During the Tesla 2025 Annual Shareholder Meeting, Musk stated that the humanoid robot will see “the fastest production ramp of any product of any large complex manufactured product ever,” starting with a one-million-Optimi-per-year production line at the Fremont Factory. Giga Texas would get an even bigger Optimus production line, which should be capable of producing tens of millions of Optimi per year.
News
Tesla is improving Giga Berlin’s free “Giga Train” service for employees
With this initiative, Tesla aims to boost the number of Gigafactory Berlin employees commuting by rail while keeping the shuttle free for all riders.
Tesla will expand its factory shuttle service in Germany beginning January 4, adding direct rail trips from Berlin Ostbahnhof to Giga Berlin-Brandenburg in Grünheide.
With this initiative, Tesla aims to boost the number of Gigafactory Berlin employees commuting by rail while keeping the shuttle free for all riders.
New shuttle route
As noted in a report from rbb24, the updated service, which will start January 4, will run between the Berlin Ostbahnhof East Station and the Erkner Station at the Gigafactory Berlin complex. Tesla stated that the timetable mirrors shift changes for the facility’s employees, and similar to before, the service will be completely free. The train will offer six direct trips per day as well.
“The service includes six daily trips, which also cover our shift times. The trains will run between Berlin Ostbahnhof (with a stop at Ostkreuz) and Erkner station to the Gigafactory,” Tesla Germany stated.
Even with construction continuing at Fangschleuse and Köpenick stations, the company said the route has been optimized to maintain a predictable 35-minute travel time. The update follows earlier phases of Tesla’s “Giga Train” program, which initially connected Erkner to the factory grounds before expanding to Berlin-Lichtenberg.
-->Tesla pushes for majority rail commuting
Tesla began production at Grünheide in March 2022, and the factory’s workforce has since grown to around 11,500 employees, with an estimated 60% commuting from Berlin. The facility produces the Model Y, Tesla’s best-selling vehicle, for both Germany and other territories.
The company has repeatedly emphasized its goal of having more than half its staff use public transportation rather than cars, positioning the shuttle as a key part of that initiative. In keeping with the factory’s sustainability focus, Tesla continues to allow even non-employees to ride the shuttle free of charge, making it a broader mobility option for the area.
News
Tesla Model 3 and Model Y dominate China’s real-world efficiency tests
The Tesla Model 3 posted 20.8 kWh/100 km while the Model Y followed closely at 21.8 kWh/100 km.
Tesla’s Model 3 and Model Y once again led the field in a new real-world energy-consumption test conducted by China’s Autohome, outperforming numerous rival electric vehicles in controlled conditions.
The results, which placed both Teslas in the top two spots, prompted Xiaomi CEO Lei Jun to acknowledge Tesla’s efficiency advantage while noting that his company’s vehicles will continue refining its own models to close the gap.
Tesla secures top efficiency results
Autohome’s evaluation placed all vehicles under identical conditions, such as a full 375-kg load, cabin temperature fixed at 24°C on automatic climate control, and a steady cruising speed of 120 km/h. In this environment, the Tesla Model 3 posted 20.8 kWh/100 km while the Model Y followed closely at 21.8 kWh/100 km, as noted in a Sina News report.
These figures positioned Tesla’s vehicles firmly at the top of the ranking and highlighted their continued leadership in long-range efficiency. The test also highlighted how drivetrain optimization, software management, and aerodynamic profiles remain key differentiators in high-speed, cold-weather scenarios where many electric cars struggle to maintain low consumption.
Xiaomi’s Lei Jun pledges to continue learning from Tesla
Following the results, Xiaomi CEO Lei Jun noted that the Xiaomi SU7 actually performed well overall but naturally consumed more energy due to its larger C-segment footprint and higher specification. He reiterated that factors such as size and weight contributed to the difference in real-world consumption compared to Tesla. Still, the executive noted that Xiaomi will continue to learn from the veteran EV maker.
“The Xiaomi SU7’s energy consumption performance is also very good; you can take a closer look. The fact that its test results are weaker than Tesla’s is partly due to objective reasons: the Xiaomi SU7 is a C-segment car, larger and with higher specifications, making it heavier and naturally increasing energy consumption. Of course, we will continue to learn from Tesla and further optimize its energy consumption performance!” Lei Jun wrote in a post on Weibo.
-->Lei Jun has repeatedly described Tesla as the global benchmark for EV efficiency, previously stating that Xiaomi may require three to five years to match its leadership. He has also been very supportive of FSD, even testing the system in the United States.
Elon Musk makes a key Tesla Optimus detail official
Tesla is improving Giga Berlin’s free “Giga Train” service for employees
