News
SpaceX says Crew Dragon capsule exploded due to exotic titanium fire
SpaceX has announced via an official update and conference call the preliminary results of a failure investigation convened immediately after Crew Dragon capsule C201 exploded in the midst of an April 20th static fire test.
Hosted by SpaceX Vice President of Mission Assurance Hans Koenigsmann and NASA Commercial Crew Program manager Kathy Lueders, the call provided some minor additional insight beyond a fairly extensive press release issued just prior. According to the preliminary results from SpaceX’s failure investigation, Crew Dragon’s explosion was unrelated to the spacecraft’s propellant tanks, Draco maneuvering thrusters, or SuperDraco abort engines. Rather, the cause lies in a more exotic and unanticipated chemical/material interaction between a plumbing valve, liquid oxidizer, and a helium-based pressurization system.
When metal burns
According to Hans Koenigsmann, SpaceX is approximately 80% of the way through what is known as the fault tree, essentially meaning that the failure investigation is 80% complete. That additional 20% could certainly throw some curveballs but the SpaceX executive was fairly confident that the results presented on July 15th would be representative of the final conclusion.
The ultimate (likely) cause of Crew Dragon’s extremely energetic and destructive explosion centers around the spacecraft’s extensive SuperDraco/Draco plumbing and its associated pressurization system, which uses helium to keep the pressure-fed engines, propellant tanks, and feed lines around 2400 psi (16.5 megapascals). Necessarily, this method of pressurization means that there is direct contact between the pressurant (helium) and the oxidizer/fuel, thus requiring some sort of valve preventing the pressurized fluid from flowing into the pressurization system.

During flight-proven Crew Dragon capsule C201’s April 20th static fire testing, that is reportedly exactly what happened. Over the course of ground testing, a “check valve” separating the pressurization system and oxidizer leaked what SpaceX described as a “slug” of nitrogen tetroxide oxidizer (NTO) into the helium pressurization lines. Around T-100 milliseconds to a planned ignition of the vehicle’s 8 SuperDraco abort engines, the pressurization system rapidly “initialized” (i.e. quickly pressurized the oxidizer and fuel to operational pressures, ~2400 psi).
To do this, helium is rapidly pushed through a check valve – designed with low-molecular-mass helium in mind – to physically pressurize the propellant systems. Unintentionally, the NTO that leaked ‘upstream’ through that valve effectively was taken along for the ride with the high-pressure burst of helium. In essence, picture that you crash your car, only to discover that your nice, fluffy airbag has accidentally been replaced with a bag of sand, and you might be able to visualize the unintended forces Dragon’s check valve (the metaphorical airbag) was subjected to when a “slug” of dense oxidizer was rammed into it at high speed.

In itself, this sort of failure mode is not hugely surprising and SpaceX may have even been aware of some sort of check valve leak(s) and accepted what it believed to be a minor risk in order to continue the test and perhaps examine Dragon’s performance under suboptimal conditions. What SpaceX says it did not realize was just how energetic the reaction between the NTO and the check valve could be. SpaceX’s understanding is that the high-speed slug of dense NTO was traveling so fast and at such a high pressure that, by impacting the titanium check valve, it quite literally broke the valve and may have chemically ignited the metal, thus introducing a slug of burning NTO into the liberated NTO system itself – effectively a match tossed into a powder keg.
It’s unclear if the ignition came from a chemical reaction between titanium (a technically flammable metal similar to magnesium) and NTO, or if the source came from the titanium valve being smashed apart, perhaps quite literally creating a spark as metal debris violently interacted. Either way, the solution – as SpaceX perceives it – is the same: instead of a mechanical check valve (simple but still not 100% passive), the barrier between pressurant and oxidizer (as well as fuel, most likely) will be replaced with something known as a burst disk. According to Koenigsmann, only a handful (~4) of those valves exist and thus need to be replaced by burst disks, a relatively fast and easy fix.
Burst disks are single-use and inherently unreusable, but they are also completely passive and simply do not leak until subjected to a specific amount of pressure. Because they are single-use, they can’t be directly tested prior to flight, limiting some of the in-principle reliability for the sake of an extremely leak-proof barrier.

Ultimately, both Koenigsmann and Lueders went out of their way to avoid answering any questions about SpaceX’s Crew Dragon upcoming test and launch schedule and what sort of delays the explosion will ultimately incur. Both individuals were nevertheless upbeat and by the sound of it, delays to Crew Dragon will be far less severe relative to delays caused by a pressure vessel or engine failure. For the time being, NASA has published a tentative target of mid-November 2019 for Crew Dragon’s first crewed launch to the International Space Station, while Lueders and Koenigsmann expressed hope in a 2019 launch but refused to give a specific estimate of the odds of that occurring.
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News
Tesla owners propose interesting theory about Apple CarPlay and EV tax credit
“100%. It’s needed for sales because for many prospective buyers, CarPlay is a nonnegotiable must-have. If they knew how good the Tesla UI is, they wouldn’t think they need CarPlay,” one owner said.
Tesla is reportedly bracing for the integration of Apple’s well-known iOS automotive platform, CarPlay, into its vehicles after the company had avoided it for years.
However, now that it’s here, owners are more than clear that they do not want it, and they have their theories about why it’s on its way. Some believe it might have to do with the EV tax credit, or rather, the loss of it.
Owners are more interested in why Tesla is doing this now, especially considering that so many have been outspoken about the fact that they would not use it in favor of the company’s user interface (UI), which is extremely well done.
After Bloomberg reported that Tesla was working on Apple CarPlay integration, the reactions immediately started pouring in. From my perspective, having used both Apple CarPlay in two previous vehicles and going to Tesla’s in-house UI in my Model Y, both platforms definitely have their advantages.
However, Tesla’s UI just works with its vehicles, as it is intuitive and well-engineered for its cars specifically. Apple CarPlay was always good, but it was buggy at times, which could be attributed to the vehicle and not the software, and not as user-friendly, but that is subjective.
Nevertheless, upon the release of Bloomberg’s report, people immediately challenged the need for it:
Everyone thinks they need it. I would think that too if I didn’t know how good Tesla’s interface was. CarPlay is a crappy layer on top of crappy info-navs, and people think it’s an imperative because it provides a level of consistency from car to car. They have no clue how much…
— Rich Stafford (@r26174_rich) November 14, 2025
How can it not be when the best engineers choose Tesla over Apple and Tesla’s core focus is auto vs Apple being mobile. It’s what Tesla does every day. It’s a side project for Apple. Still Apple is much better than any other auto OEM who attract lesser talent and make digital…
— Emu (@confessedemu) November 14, 2025
Some fans proposed an interesting point: What if Tesla is using CarPlay as a counter to losing the $7,500 EV tax credit? Perhaps it is an interesting way to attract customers who have not owned a Tesla before but are more interested in having a vehicle equipped with CarPlay?
“100%. It’s needed for sales because for many prospective buyers, CarPlay is a nonnegotiable must-have. If they knew how good the Tesla UI is, they wouldn’t think they need CarPlay,” one owner said.
Tesla has made a handful of moves to attract people to its cars after losing the tax credit. This could be a small but potentially mighty strategy that will pull some carbuyers to Tesla, especially now that the Apple CarPlay box is checked.
@teslarati :rotating_light: This is why you need to use off-peak rates at Tesla Superchargers! #tesla #evcharging #fyp ♬ Blue Moon – Muspace Lofi
Investor's Corner
Ron Baron states Tesla and SpaceX are lifetime investments
Baron, one of Tesla’s longest-standing bulls, reiterated that his personal stake in the company remains fully intact even as volatility pressures the broader market.
Billionaire investor Ron Baron says he isn’t touching a single share of his personal Tesla holdings despite the recent selloff in the tech sector. Baron, one of Tesla’s longest-standing bulls, reiterated that his personal stake in the company remains fully intact even as volatility pressures the broader market.
Baron doubles down on Tesla
Speaking on CNBC’s Squawk Box, Baron stated that he is largely unfazed by the market downturn, describing his approach during the selloff as simply “looking” for opportunities. He emphasized that Tesla remains the centerpiece of his long-term strategy, recalling that although Baron Funds once sold 30% of its Tesla position due to client pressure, he personally refused to trim any of his personal holdings.
“We sold 30% for clients. I did not sell personally a single share,” he said. Baron’s exposure highlighted this stance, stating that roughly 40% of his personal net worth is invested in Tesla alone. The legendary investor stated that he has already made about $8 billion from Tesla from an investment of $400 million when he started, and believes that figure could rise fivefold over the next decade as the company scales its technology, manufacturing, and autonomy roadmap.
A lifelong investment
Baron’s commitment extends beyond Tesla. He stated that he also holds about 25% of his personal wealth in SpaceX and another 35% in Baron mutual funds, creating a highly concentrated portfolio built around Elon Musk–led companies. During the interview, Baron revisited a decades-old promise he made to his fund’s board when he sought approval to invest in publicly traded companies.
“I told the board, ‘If you let me invest a certain amount of money, then I will promise that I won’t sell any of my stock. I will be the last person out of the stock,’” he said. “I will not sell a single share of my shares until my clients sold 100% of their shares. … And I don’t expect to sell in my lifetime Tesla or SpaceX.”
Watch Ron Baron’s CNBC interview below.
@teslarati :rotating_light: This is why you need to use off-peak rates at Tesla Superchargers! #tesla #evcharging #fyp ♬ Blue Moon – Muspace Lofi
News
Tesla CEO Elon Musk responds to Waymo’s 2,500-fleet milestone
While Tesla’s Robotaxi network is not yet on Waymo’s scale, Elon Musk has announced a number of aggressive targets for the service.
Elon Musk reacted sharply to Waymo’s latest milestone after the autonomous driving company revealed its fleet had grown to 2,500 robotaxis across five major U.S. regions.
As per Musk, the milestone is notable, but the numbers could still be improved.
“Rookie numbers”
Waymo disclosed that its current robotaxi fleet includes 1,000 vehicles in the San Francisco Bay Area, 700 in Los Angeles, 500 in Phoenix, 200 in Austin, and 100 in Atlanta, bringing the total to 2,500 units.
When industry watcher Sawyer Merritt shared the numbers on X, Musk replied with a two-word jab: “Rookie numbers,” he wrote in a post on X, highlighting Tesla’s intention to challenge and overtake Waymo’s scale with its own Robotaxi fleet.
While Tesla’s Robotaxi network is not yet on Waymo’s scale, Elon Musk has announced a number of aggressive targets for the service. During the third quarter earnings call, he confirmed that the company expects to remove safety drivers from large parts of Austin by year-end, marking the biggest operational step forward for Tesla’s autonomous program to date.
Tesla targets major Robotaxi expansions
Tesla’s Robotaxi pilot remains in its early phases, but Musk recently revealed that major deployments are coming soon. During his appearance on the All-In podcast, Musk said Tesla is pushing to scale its autonomous fleet to 1,000 cars in the Bay Area and 500 cars in Austin by the end of the year.
“We’re scaling up the number of cars to, what happens if you have a thousand cars? Probably we’ll have a thousand cars or more in the Bay Area by the end of this year, probably 500 or more in the greater Austin area,” Musk said.
With just two months left in Q4 2025, Tesla’s autonomous driving teams will face a compressed timeline to hit those targets. Musk, however, has maintained that Robotaxi growth is central to Tesla’s valuation and long-term competitiveness.
@teslarati :rotating_light: This is why you need to use off-peak rates at Tesla Superchargers! #tesla #evcharging #fyp ♬ Blue Moon – Muspace Lofi
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