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SpaceX's original Dragon spacecraft departs space station, splashes down for the last time

Pictured here on March 24th, SpaceX's original Dragon spacecraft has officially departed the International Space Station (ISS) for the last time. (NASA)

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SpaceX’s original Cargo Dragon spacecraft has officially departed the International Space Station for the last time after completing its 20th orbital resupply mission for NASA.

Wrapping up nearly a decade of launches, this will be SpaceX’s last space station resupply mission until its upgraded Cargo Dragon 2 spacecraft – based on Crew Dragon – takes over with CRS-21 later this year. SpaceX says it’s already building several new Dragon 2 spacecraft for upcoming NASA CRS2 missions and CRS-21 could launch as early as October 2020, potentially just a matter of weeks before or after Crew Dragon’s first operational astronaut launch (Crew-1) is scheduled.

Pictured here on March 24th, SpaceX’s original Dragon spacecraft has officially departed the International Space Station (ISS) and splashed down for the last time. (NASA)

Beginning with a free-flying orbital test flight in December 2010 and a highly successful space station rendezvous on its second flight in May 2012, SpaceX’s Cargo Dragon (Dragon 1) spacecraft has been performing operational resupply missions for NASA since October 2012. With CRS-20 now truly complete, over those ~7.5 years, SpaceX has successfully delivered almost 45 metric tons (100,000 lb) of supplies to the ISS and returned at least half as much cargo back to Earth.

Pictured here, Cargo Dragon became the first commercial spacecraft in history to rendezvous and berth with a space station in May 2012. (NASA)

When it first reentered in December 2010, Cargo Dragon became the only operational spacecraft in the world capable of returning a significant amount of orbital cargo to Earth. With the spacecraft’s 21st and final splashdown now complete as of April 7th, 2020, it has taken that “world’s only” title into retirement.

Excluding Boeing’s Starliner spacecraft and SpaceX’s Crew Dragon, both designed to launch and land a significant human payload, SpaceX’s next-generation Cargo Dragon 2 will hopefully carry Dragon 1’s torch in that regard, once again becoming the only operational spacecraft capable of returning a significant payload from orbit.

NASA says that a minor accident that destroyed a crucial Crew Dragon mockup on March 24th should have minimal impact on the spacecraft's astronaut launch debut. (Richard Angle)
After Orbital ATK’s expendable Cygnus resupply craft became the second, SpaceX’s Crew Dragon became the third commercial vehicle to successfully visit a space station in March 2019. (Richard Angle)
A partially modified version of Crew Dragon will soon take over Cargo Dragon’s role as an uncrewed resupply craft. (NASA)

Now that Cargo Dragon capsule C112 has successfully splashed down for the third time in the Pacific Ocean, crew aboard the ship NRC Quest will lift the spacecraft into an on-board cradle, returning the vehicle to shore later today or early tomorrow. While the bulk of its CRS-20 mission is now complete, a Dragon resupply mission is only truly finished once its precious return cargo – invaluable science experiments, spacesuit and station parts in need of repair, and more – to dry land and into the hands of their respective owners.

Thankfully, the likelihood of anything going wrong now that Dragon has safely splashed down is nearly zero, meaning that SpaceX’s Cargo Dragon spacecraft has truly completed its final mission, bringing its historic ten-year career to a quiet and humble end. More likely than not, retired Dragons – including capsule C112 – may soon find themselves in museums or displayed at SpaceX’s main US facilities.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla confirms that it finally solved its 4680 battery’s dry cathode process

The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

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tesla 4680
Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years. 

The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

Dry cathode 4680 cells

In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.

The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”

Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.

4680 packs for Model Y

Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla: 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”

The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.

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Tesla Giga Texas to feature massive Optimus V4 production line

This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.

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Credit: Tesla/YouTube

Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.  

Optimus 4 production

In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas. 

This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4. 

“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated. 

How big Optimus could become

During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world. 

“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP. 

“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated. 

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Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk

The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.

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Credit: xAI

Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.

Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.

SpaceX xAI merger

As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.

Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy. 

Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.

AI and space infrastructure

A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.

xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.

Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future. 

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