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A 2021 SpaceX Odyssey: Dragon aces third astronaut launch, docks with space station

From one Crew Dragon to another: NASA astronaut Mike Hopkins watched Crew-2 Dragon C206's second ISS docking through Crew-1 Dragon C207's window. (NASA)

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Early on Saturday morning, SpaceX Crew Dragon ‘Endeavour’ (capsule C206) – carrying four international astronauts – flawlessly docked with the International Space Station (ISS) for the second time in less than a year.

Capping off a smooth 24 hours of free-flight following an equally successful Falcon 9 launch on Friday, April 23rd, Dragon’s third crewed space station arrival was captured in spectacular fashion – thanks in part to the presence of a separate Crew Dragon vehicle already docked to the orbiting outpost. Recently swapped between the two ISS docking ports capable of supporting Dragons, Crew-1 NASA astronaut Mike Hopkins had – by far – the best view in the house of Crew-2’s space station rendezvous while looking out the window of the other Crew Dragon on orbit.

Former NASA flight director and Space Shuttle program manager Wayne Hale put it best, stating that SpaceX “[made] it look easy” with a “perfectly successful [Crew-2] launch and docking” – the company’s third astronaut launch and space station rendezvous since May 2020.

Falcon 9 and Crew Dragon launch towards the ISS for the fourth time. (Richard Angle)
Crew Dragon C206 approaches the ISS for the second time in 11 months. (NASA)

After a mere three days of delays – one for weather – from an April 20th (4/20) target set almost three months earlier, Crew Dragon lifted off on SpaceX and NASA’s Crew-2 mission shortly before dawn on April 23rd. As the rocket rapidly carried Dragon and its passengers from sea level to dozens of kilometers above the Earth’s surface, it sailed into sunlight, producing a spectacle that stretched across a vast swath of the pre-dawn sky as the sun lit up Falcon 9’s second stage exhaust plume.

(Richard Angle)

The four astronauts aboard the flight-proven Dragon were equally amazed as the inky black vacuum outside their spacecraft’s windows turned to blinding, unfiltered sunlight. One spectacle and a flawless trip into orbit on Falcon 9 behind them, French European Space Agency (ESA) astronaut Thomas Pesquet caught a glimpse of the rocket’s expended second stage effectively flying in formation a few miles below Crew Dragon.

Crew-2’s Falcon 9 second stage (S2) and Merlin Vacuum engine were easily visible from the free-flying capsule – likely not long after the rocket completed a successful deorbit burn. (Thomas Pesquet – ESA)

After almost exactly 24 hours on its own and five major Draco thruster orbit-raising and trajectory-matching burns, as well as an unwelcome collision avoidance warning that ultimately turned out to be a false alarm, Crew Dragon capsule C206 completed its second space station docking without delay around 5am on April 24th. Pesquet has published several dozen excellent photos of the flight and docking, offering the best look yet at what life aboard a free-flying Dragon is really like for the four astronauts packed into a volume – as he himself notes – roughly equivalent to a large car’s cabin.

Japanese (JAXA) astronaut Akihiko “Aki” Hoshide takes a nap beside one of Dragon’s two windows. (Thomas Pesquet)
Several dozen miles out, Crew-2 spotted the football-field-sized ISS as a tiny speck floating in space. (Thomas Pesquet)

With its successful arrival, SpaceX – for the first time ever – had two separate Crew Dragon spacecraft docked to ISS simultaneously, marking the first of at least two more Dragon ‘hand-off’ milestones to come. Though NASA nominally planned to have Commercial Crew providers SpaceX and Boeing essentially take turns on operational astronaut ferry missions, the latter company’s Starliner spacecraft is more than a year and a half behind schedule and is unlikely to perform its first crewed demonstration flight before Q1 2022.

In other words, SpaceX has been forced to mature its Crew Dragon program much faster than expected to complete at least four back-to-back astronaut launches in ~17 months, while NASA is effectively dependent on the company to ensure the ISS remains fully crewed from May 2020 to sometime in 2022.

(NASA)
A spectacular front-seat view of Crew-2’s ISS arrival through the window of a different Dragon. (Mike Hopkins – NASA)

Following Crew-2’s smooth arrival, Crew-1’s Crew Dragon and its four-astronaut crew will return to Earth as early as April 28th. Sometime in October or November 2021, SpaceX will repeat that hand-off process once again when it launches Crew-3 and recovers Crew-2. There is a distant chance Boeing will have completed two successful test flights and be ready for Starliner’s operational astronaut launch debut in early 2022, but it’s arguably much more likely that SpaceX will also perform a third hand-off between Crew-3 and Crew-4 sometime in Q2 2022 before finally handing over the reins to Starliner.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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NHTSA just escalated its Tesla Cybercab investigation in a big way

NHTSA escalated its Cybercab audit into a sworn Special Order with a September 30 deadline.

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Federal regulators have moved from asking Tesla questions about its Cybercab to demanding sworn answers. The National Highway Traffic Safety Administration issued a Special Order that requires a Tesla officer to sign an affidavit attesting to the completeness of the company’s responses, with a deadline of September 30.

The order builds on Audit Query AQ26002, which NHTSA opened on September 3, the same day Tesla began commercial Cybercab service in Austin. Teslarati covered that initial inquiry when it surfaced, noting the agency wanted to understand how Tesla certified a vehicle with no permanently attached steering wheel, pedals, or mirrors as compliant with Federal Motor Vehicle Safety Standards. A Special Order is a different tool and converts a fact finding review into a legally enforceable demand, the same mechanism NHTSA used against Tesla in 2023 during its Autopilot investigation.

Several of the 21 requests target a specific gap in Cybercab’s design. One asks whether Tesla used temporarily attached human controls at any point to help certify the vehicle, and if so, which standards depended on that equipment being present. Another quotes an existing rule directly: “The service brakes shall be activated by means of a foot control.” Cybercab has no foot pedal. NHTSA wants a detailed explanation of how the vehicle satisfies that requirement, and how it complies without the kind of exemption granted to Zoox in July under Part 555, the regulatory pathway built for steering wheel free vehicles.

The order does not claim Cybercab is unsafe or that Tesla broke a rule. It requires Tesla to explain, under oath, the reasoning behind decisions the company already made when it self-certified the vehicle. That distinction matters, but so does the exposure. Motor1’s reporting, summarized here, put potential civil penalty exposure as high as $139 million if NHTSA later finds the certification was flawed, on top of whatever criminal risk comes with a false sworn statement.

Tesla has not said publicly how it plans to respond. Cybercab is still carrying passengers in Austin through the Robotaxi app while the September 30 deadline approaches, and the company has continued expanding the vehicle’s footprint even as the regulatory question remains open. The Special Order does not pause any of that and just sets a date by which Tesla has to put its certification logic on the record, with a company officer’s name attached to it.

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Investor's Corner

Tesla uber bull Ron Baron says ‘the time to buy the stock is now’

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Credit: Tesla

In a new interview on Wednesday, Tesla uber bull Ron Baron said that anyone looking to buy the company’s stock should do so as soon as they can.

Baron, founder and CEO of Baron Capital and one of Tesla’s most persistent institutional bulls, used a CNBC Squawk Box appearance on Wednesday to deliver a familiar message with fresh urgency: In his opinion, Tesla stock is a buy:

“The time to buy the stock is now. FSD is catching on, and it’s going to be bigger and bigger. 55% of new buyers are buying it (Teslas) with FSD. It’s going to be everywhere. It’s safer.”

The Baron Capital frontman’s case is built around Full Self-Driving. Tesla reported 1.48 million active FSD subscriptions in the second quarter, up 56 percent year over year, and company officials have said roughly 55 percent of new North American deliveries left with a subscription enabled.

Baron framed that attach rate as proof the product is moving from enthusiast extra to default expectation, and as a reason software, not just vehicle volume, should drive the next phase of value.

His conviction on Tesla shares is not theoretical, as Baron Capital made its first Tesla investment in 2014, after years of meetings that began around the 2010 IPO roadshow. The firm later built a large SpaceX position starting in 2017.

Baron said those Musk-led bets have generated about $30 billion of the $71 billion in profits Baron Capital has produced for clients. He put the firm’s current exposure at roughly $25 billion in SpaceX and $5 billion in Tesla. Personally, he described SpaceX as his largest holding, at about $5 billion, with about $1.5 billion in Tesla and additional Tesla exposure through the firm’s funds.

That concentration is also a statement of loyalty. Asked about talk of a SpaceX-Tesla combination, Baron said he had already walked Elon Musk through arguments for and against a deal, then declined to repeat them on air. His public position was simpler: “Whatever you decide is better is what I’m going to support,” he said to Musk.

Baron also said that he picked up the farewell edition of the Model S after Tesla decided to sunset the vehicle earlier this year, calling it his favorite car he’s ever driven.

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