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SpaceX Starship’s Raptor engine test facilities are about to get a big upgrade, says Elon Musk

According to Elon Musk, SpaceX has plans to reactivate an old test stand in Texas to support vertical static fires of Starship's Raptor engines. (SpaceX)

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According to CEO Elon Musk, SpaceX’s Starship and Super Heavy rockets are about to get a new test stand that will enable additional and more useful static fire tests of their Raptor engines.

These modifications could reportedly lead to a simplified engine design and will generally expand SpaceX’s ability to rapidly acceptance-test a huge number of Raptors – a necessity given that each Starship/Super Heavy pair will need up to 43 engines.

Musk’s additional insight came by way of a tweet response to an article published today on NASASpaceflight.com, discussing SpaceX’s recently-unearthed plans to reactivate a test stand that hasn’t seen use in almost half a decade. Known as the tripod stand, the large concrete structure was originally built in the 1990s by Beal Aerospace, a now-defunct spaceflight startup, and came under SpaceX ownership when the company bought the McGregor, Texas facilities in 2003.

SpaceX repurposed the stand to static fire Falcon 9 boosters for a number of years, eventually replacing it with a ground-level installation in 2015 that has since been used to test more than 60 Falcon 9 (and Heavy) boosters. It’s not a huge surprise that SpaceX decided to make the change, given that the tripod stand necessarily placed Falcon boosters several hundred feet off the ground, making what was already a challenge even more arduous (and dangerous) for workers.

NASASpaceflight.com also notes that the stand produced far more noise pollution, encouraging SpaceX to move the replacement stand partially underground.

SpaceX replaced its tripod stand with a more functional ground-level test stand. (Teslarati/Aero Photo)

After four years of inactivity, NASASpaceflight.com photos show that SpaceX is well into the process of refurbishing McGregor’s tripod stand. This time, Musk says it will be modified to support vertical Raptor engine testing, likely requiring a new custom mount and new liquid methane and oxygen propellant farms.

By far the most interesting detail to come out of this development is Musk’s indication that moving Raptor static fires to a vertical stand could actually allow SpaceX to simplify the engine’s design by creating more flight-like test conditions (and thus better data). At the moment, all Raptor acceptance testing is done on a separate test stand located elsewhere at SpaceX’s McGregor facilities. Those stands are horizontal, an engineering decision likely motivated by their relatively cheap and fast construction thanks to sidestepping the need for large, water-cooled thrust diverters.

SpaceX’s horizontal Raptor test stand is pictured here in April 2018. A prototype Raptor can be seen in the center bay. (Aero Photo/Teslarati)

SpaceX does all of its Merlin Vacuum, Merlin 1D, Falcon 9 booster, and upper stage static fire testing on vertical stands at its McGregor facilities, with Raptor’s horizontal stands being the only exception to the rule. As such, it was likely just a matter of time before SpaceX replaced the horizontal Raptor facilities with vertical stands. Given that SpaceX plans to modify an entirely separate stand to support vertical testing, it’s likely that the company will modify the existing stands to support vertical testing as soon as the tripod stand is up and running.

SpaceX’s Merlin 1D (Vacuum and Sea Level) tests stands and an upper stage static fire mount are pictured here in April 2018. (April 17, Aero Photo)

For Falcon 9 and Heavy, SpaceX has relied on a total of five main engine/vehicle test stands: two for Merlin 1D, one for MVac, one for boosters, and one for upper stages. SpaceX builds engines and rockets in Hawthorne, tests every engine separately in Texas, returns them to Hawthorne, installs them on their respective booster/upper stage, and tests those stages in McGregor before they are shipped to their launch site.

Although that sounds undeniably arduous, the four stands pictured above (plus the F9 booster stand further up) have managed to support the entirety of SpaceX’s 82 launches. A new upper stage test stand is being built, but it has yet to be completed and is only necessary because Falcon 9 upper stages are expendable. According to SpaceX planning documents, Starship and Super Heavy will only perform static fire testing at the launch site. As such, something like the cluster of four Merlin stands above could very likely support the production and testing of 100-200+ Raptor engines annually, enough to build numerous boosters and ships.

SpaceX moves fast, so stay tuned for updates as work continues on the tripod stand and paves the way for even more significant changes at SpaceX’s McGregor, Texas test facilities.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX announces new Starbase for ‘thousands of Starship launches annually’

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Credit: SpaceX

SpaceX announced today that it would expand its launch capabilities into a new U.S. state: Louisiana.

Today, SpaceX, in conjunction with the Louisiana Economic Development Office, said that it will establish a new launch facility, which it will call Starbase, Louisiana. It will be located near Vermilion Parish, supporting thousands of launches each year, at least eventually.

CEO Elon Musk commented by stating, “Starbase Louisiana will ultimately have over a dozen launch towers, enabling more than 30 Starship flights per day and making it the biggest launch site on Earth!”

The expansion is SpaceX’s latest move to push its launch cadence to be more frequent than ever. SpaceX said that Starbase, Louisiana, will be built to “support thousands of Starship flights a year,” with the first coming in 2029.

SpaceX announced the new facility in partnership with the Louisiana Economic Development Office as it will bring a major influx of jobs and investments into the area. Currently, it will produce more than 3,000 new jobs in Louisiana, and SpaceX plans to invest at least $100 billion into the entire facility, ensuring that many jobs are created as a result.

Environmental Responsibility

SpaceX acknowledges the impact launches could have on marshlands, local wildlife, and water sources. Here’s how the company plans to help with the issues in Vermilion Parish:

  • Restoring the Shoreline: “In Vermilion Parish, the shoreline is eroding between 3.3 and 23 feet per year. We’re partnering with state and federal agencies to expand Louisiana’s Coastal Master Plan and Coastal Wetlands Planning, Protection and Restoration Act projects, including Gulf shoreline protection breakwaters designed to reduce wave energy and slow loss along the Gulf edge.”
  • Rebuilding the Marshlands: “In working with the state, we’re planning thousands of acres of marsh creation using beneficial-use placement of dredged material and offshore sediment sources. Restoration will also include interior marsh bank stabilization and rebuilding marsh in remnant canals. These projects can reconnect fragmented wetlands, restore natural buffers against storms, and return habitat that has been lost to erosion and historic canalization.”
  • Preserving Coastal Wildlife: “Pecan Island and nearby wetlands are high-value habitat for migratory waterfowl, shorebirds, wading birds, and other coastal wildlife. SpaceX is not developing the full footprint of the land and will preserve wetlands and wildlife habitat. At existing launch sites, waterfowl and other birds continue to use nearby habitat during operations. Working with wildlife agencies, landowners, and conservation groups, SpaceX will support monitoring and management so this habitat stays productive and hunting, fishing, birding, and other recreational activities that are part of this coast’s culture can continue.”

SpaceX shares rose about 2.5 percent on the news.

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Cybertruck

Tesla just made Cybertruck more expensive

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Credit: Tesla

Tesla Cybertruck trims saw a big price change, at least on two of the three available to consumers, as demand for the all-electric pickup appears to be increasing.

Tesla bumped up its Base All-Wheel-Drive trim level up to $74,990 from $69,990 and the Premium All-Wheel-Drive configuration from $79,990 to $84,990. The Cyberbeast price remains unchanged at $99,990.

Despite questions of demand for the truck, Tesla is bumping its two least expensive trims up $5,000 to signal that there are plenty of buyers. Although SpaceX has been buying Tesla Cybertruck units to utilize as company vehicles, it is no secret that the Cybertruck is among the most sought-after Tesla models out there.

The issue has always been pricing, at least for the most part. When Tesla initially launched the Cybertruck AWD at $59,990 a few months back, the company stated that price would remain intact for just ten days due to the influx of orders it received.

Cybertruck Sales: Is It the Product or Pricing?

Depending on who you ask, you will likely hear one of two explanations for relatively low Cybertruck sales: either the product itself or the pricing.

Yes, this is the best-selling all-electric pickup on the market. However, there are people who simply hate the look of it, which I understand, but do not agree with. Look is totally subjective, and I love the look of the Cybertruck.

Some people will not buy the Cybertruck because of the look, but I am under the impression that sales would be much better if this truck were priced lower; something that might not be possible considering Tesla’s need to make money on its products. When it was unveiled in 2019, its most expensive trim level was $69,990. Now, the cheapest trim level is more expensive than that.

I would be in a Cybertruck if it were more affordable. I LOVE my Model Y, but Cybertruck is the best vehicle Tesla makes, and it’s not particularly close. Even in the base model, the steer-by-wire, the space, storage, and performance make it more desirable than the Model Y to me. I cannot be the only Tesla owner without a Cybertruck who feels this way.

If you’re interested in buying a Tesla vehicle, use my referral link.

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Energy

Tesla Semi factory is getting a celebration nobody expected

Tesla will inaugurate its Nevada Semi factory September 24, five months after production quietly began ramping.

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Tesla says it will officially inaugurate its new Semi factory in Nevada next month. The Tesla Semi account posted the announcement on X, sharing a graphic titled “Semi Rollout” with a date of September 24. No further details were given about the format of the event or who would attend.

While Tesla’s dedicated Semi plant in Sparks, adjacent to Gigafactory Nevada, opened back in April, with the first trucks rolling off the high volume line on April 29, the timing for the factory inauguration comes at a surprise. The ribbon cutting event five months into production is a break from how Tesla has usually handled its other factories, where the first truck or car off the line typically served as the milestone moment.

The 1.7 million square foot factory was built as part of a $3.6 billion expansion Tesla announced in early 2023, and it shares a site with the battery cell lines that feed the Semi’s structural pack, a decision meant to remove the supply bottleneck that delayed the truck for years. The plant is designed for 50,000 trucks a year at full ramp. Semi program director Dan Priestley has said production “is now ramping” rather than claiming it has reached scale.

Nine years passed between the Semi’s 2017 unveiling and this stage of production, with the truck slipping from an original 2019 target through hand built pilot units for PepsiCo and a slow build out of the Nevada plant. An inauguration event now gives Tesla a stage to talk up that ramp and reset expectations for how many trucks it can begin delivering at scale.

The September date also lines up with the Semi’s next milestone. Tesla confirmed the truck is heading to Europe with a full unveiling at the IAA Transportation trade show in Hannover, Germany, running September 15 through 20. Between the Nevada event and the Hannover reveal, Tesla has roughly a week and a half in September to make the case that the Semi is now a truck being built and sold on two continents rather than tested in a handful of fleets.

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