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SpaceX Starship’s Raptor engine test facilities are about to get a big upgrade, says Elon Musk

According to Elon Musk, SpaceX has plans to reactivate an old test stand in Texas to support vertical static fires of Starship's Raptor engines. (SpaceX)

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According to CEO Elon Musk, SpaceX’s Starship and Super Heavy rockets are about to get a new test stand that will enable additional and more useful static fire tests of their Raptor engines.

These modifications could reportedly lead to a simplified engine design and will generally expand SpaceX’s ability to rapidly acceptance-test a huge number of Raptors – a necessity given that each Starship/Super Heavy pair will need up to 43 engines.

Musk’s additional insight came by way of a tweet response to an article published today on NASASpaceflight.com, discussing SpaceX’s recently-unearthed plans to reactivate a test stand that hasn’t seen use in almost half a decade. Known as the tripod stand, the large concrete structure was originally built in the 1990s by Beal Aerospace, a now-defunct spaceflight startup, and came under SpaceX ownership when the company bought the McGregor, Texas facilities in 2003.

SpaceX repurposed the stand to static fire Falcon 9 boosters for a number of years, eventually replacing it with a ground-level installation in 2015 that has since been used to test more than 60 Falcon 9 (and Heavy) boosters. It’s not a huge surprise that SpaceX decided to make the change, given that the tripod stand necessarily placed Falcon boosters several hundred feet off the ground, making what was already a challenge even more arduous (and dangerous) for workers.

NASASpaceflight.com also notes that the stand produced far more noise pollution, encouraging SpaceX to move the replacement stand partially underground.

SpaceX replaced its tripod stand with a more functional ground-level test stand. (Teslarati/Aero Photo)

After four years of inactivity, NASASpaceflight.com photos show that SpaceX is well into the process of refurbishing McGregor’s tripod stand. This time, Musk says it will be modified to support vertical Raptor engine testing, likely requiring a new custom mount and new liquid methane and oxygen propellant farms.

By far the most interesting detail to come out of this development is Musk’s indication that moving Raptor static fires to a vertical stand could actually allow SpaceX to simplify the engine’s design by creating more flight-like test conditions (and thus better data). At the moment, all Raptor acceptance testing is done on a separate test stand located elsewhere at SpaceX’s McGregor facilities. Those stands are horizontal, an engineering decision likely motivated by their relatively cheap and fast construction thanks to sidestepping the need for large, water-cooled thrust diverters.

SpaceX’s horizontal Raptor test stand is pictured here in April 2018. A prototype Raptor can be seen in the center bay. (Aero Photo/Teslarati)

SpaceX does all of its Merlin Vacuum, Merlin 1D, Falcon 9 booster, and upper stage static fire testing on vertical stands at its McGregor facilities, with Raptor’s horizontal stands being the only exception to the rule. As such, it was likely just a matter of time before SpaceX replaced the horizontal Raptor facilities with vertical stands. Given that SpaceX plans to modify an entirely separate stand to support vertical testing, it’s likely that the company will modify the existing stands to support vertical testing as soon as the tripod stand is up and running.

SpaceX’s Merlin 1D (Vacuum and Sea Level) tests stands and an upper stage static fire mount are pictured here in April 2018. (April 17, Aero Photo)

For Falcon 9 and Heavy, SpaceX has relied on a total of five main engine/vehicle test stands: two for Merlin 1D, one for MVac, one for boosters, and one for upper stages. SpaceX builds engines and rockets in Hawthorne, tests every engine separately in Texas, returns them to Hawthorne, installs them on their respective booster/upper stage, and tests those stages in McGregor before they are shipped to their launch site.

Although that sounds undeniably arduous, the four stands pictured above (plus the F9 booster stand further up) have managed to support the entirety of SpaceX’s 82 launches. A new upper stage test stand is being built, but it has yet to be completed and is only necessary because Falcon 9 upper stages are expendable. According to SpaceX planning documents, Starship and Super Heavy will only perform static fire testing at the launch site. As such, something like the cluster of four Merlin stands above could very likely support the production and testing of 100-200+ Raptor engines annually, enough to build numerous boosters and ships.

SpaceX moves fast, so stay tuned for updates as work continues on the tripod stand and paves the way for even more significant changes at SpaceX’s McGregor, Texas test facilities.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla CEO Elon Musk says flying cars are coming

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Credit: Grok Imagine

Tesla CEO Elon Musk said that flying cars will be coming to the market, something that his own company has hinted at previously.

Musk said on X, in response to a post that read, “We were promised flying cars and all we got is infinite superintelligence for everyone,” “You will get flying cars.”

The post rang back to when Musk teased flying and hovering capabilities for the Tesla Roadster, the company’s supercar that has been delayed more times than anyone cares to count. It was set for an unveiling earlier this year, but it was then pushed back to August. There is still no sign of it coming.

However, that does not mean it won’t. But one of the biggest features of the Roadster that was teased was a SpaceX package that featured cold gas thrusters on the rear end that would help with white-knuckle acceleration. Another set would face the ground and would help the Roadster gain small bits of altitude, potentially helpful to jump over obstacles.

Elon Musk hints at Tesla Roadster’s “hovering” abilities in SpaceX package

But it is not a straightforward thing for Musk. As a serial entrepreneur, he tends to spend his time on major disruptors; currently, his largest projects are artificial intelligence and compute power, as well as SpaceX’s launches that will eventually make life multiplanetary.

In the past, he has been critical of flying cars and has been in favor of tunnels, one of the big reasons he started the Boring Company. In 2017 at a TED talk, he said:

“There is a challenge with flying cars in that they’ll be quite noisy. The wind force generated will be very high. Let’s just say that if something’s flying over your head, if there are a whole bunch of flying cars all over the place, that is not an anxiety-reducing situation…You’re thinking, ‘Did they service their hubcap? Or is it going to come off and guillotine me as they’re flying past?'”

However, he’s never been against them. He has also said he’s in favor of both tunnels and flying cars.

Most recently, Musk said that anyone who wants a flying car should be able to get one. This was stated last October on the Joe Rogan Experience:

“My friend Peter Thiel once reflected that the future was supposed to have flying cars, but we don’t have flying cars… I think if Peter wants a flying car, we should be able to buy one.”

Whether the Roadster will be Tesla’s flying car or potentially another one remains in the mind of Musk. Of course, the Roadster will have to make its way to production lines before we find out.

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Elon Musk

SpaceX’s next trillion dollar bet has nothing to do with rockets, Musk tells staff

Elon Musk told SpaceX staff AI revenue will soon dwarf rockets and Starlink combined entirely.

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Elon Musk told SpaceX employees this week that artificial intelligence, not rockets, will soon carry the company’s revenue. In a roughly 29 minute internal address posted on SpaceX’s X account on Tuesday, Musk said AI revenue will pass every other line of business at SpaceX “probably in September” and pull further ahead by the fourth quarter.

The numbers he gave are specific. SpaceX currently runs 1.4 gigawatts of AI compute capacity. Musk wants that at 10 gigawatts by the end of 2027, a jump he tied directly to revenue: “if we bring 10GW of AI online by the end of next year, it will be $300 billion to $500 billion a year in revenue.” He called those “big numbers,” which undersells a projection larger than what most countries produce in a year.

Musk went further on where AI fits into SpaceX’s future. “Probably in four or five years, AI will be 99% of the value of SpaceX,” he told staff, adding that digital intelligence would eventually run “a trillion times” ahead of biological intelligence as computing scales. He tied that growth to the company’s founding mission, telling employees “we must win on AI, because the future is overwhelmingly AI and robots,” with the payoff meant to help fund Starship and a Mars program that increasingly runs through Terafab, the joint Tesla, SpaceX and xAI chip plant.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

None of this is entirely new territory. SpaceX told investors much the same story during its first earnings call as a public company on August 4, where Musk moved the company’s $1 trillion revenue target up a year to 2030 and said Starlink could someday carry a majority of the world’s internet. What the all hands video adds is a hard deadline and a specific power figure Musk had not given publicly before, along with a franker pitch to his own workforce that AI, not launch cadence, is now the thing SpaceX is betting its future on.

The AI revenue itself is not coming from SpaceX training its own models. It is largely Starlink acting as the network layer for xAI’s workloads, plus SpaceX renting out compute capacity directly, the same approach behind the roughly $16 billion the company spent on AI infrastructure in a single quarter.

Musk closed the video with a pitch aimed at recruiting and retention rather than investors, telling employees that anyone who helps SpaceX win the AI race will eventually get the chance to go to the moon or Mars themselves. Whether SpaceX can turn 1.4 gigawatts into 10 in seventeen months is the more immediate question, and one that will show up in quarterly numbers well before anyone leaves Earth.

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Investor's Corner

Tesla has one big financial question to answer for investors: Morgan Stanley

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Credit: Tesla

In a new note to investors on Tuesday, Morgan Stanley analyst Andrew Percoco said that Tesla has one big financial question to answer for investors regarding its Robotaxi rollout, Full Self-Driving software, and Optimus.

Percoco said in the note that, for the most part, investors are still very positive about the direction the company is headed. However, there are some things the firm would like to see, and they have to do with financials.

Tesla (TSLA) Q2 2026 earnings results: miss on EPS, beat on revenue

Tesla bulls are more than convinced that the company’s Full Self-Driving software is proof it can develop physical AI. Financially, however, there are still some questions, especially on elevated spending, which CEO Elon Musk said would occur as the company works to roll out Robotaxi faster and continue developing its Optimus robot.

The latter two are where Tesla will have to prove progress to investors, as Percoco writes that both projects “will require clearer evidence that Robotaxi is scaling and more tangible Optimus proof points to support the ROI on elevated capex.”

Percoco said the second quarter earnings call did not change his long-term thesis of where Tesla is positioned in the AI race, which is out in front. However, there are concerns that weaker gross margins and higher R&D spend will stress financials, and that has “sharpened our (and investors’) focus on measurable progress across Robotaxi and Optimus.”

Additionally, Robotaxi still needs to be proven with more operation in existing cities while maintaining safety but improving how many rides it gives in any given time, he said. For Optimus, Percoco wrote that he is “still looking for evidence beyond commentary around SOP.”

Morgan Stanley put Percoco in charge of covering Tesla after long-time analyst Adam Jonas transitioned to the automotive side.

Currently, Morgan Stanley has a $415 price target on Tesla and a ‘Hold’ rating on the stock. It is trading at around $330 at the time of publication, which was 2:30 P.M. on the East Coast.

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