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SpaceX to fly reused Falcon Heavy boosters on NASA Europa Clipper launch

(NASA)

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Years before the space agency’s flagship Europa Clipper mission is scheduled to lift off, NASA and SpaceX are already determining the specifics of the launch – including which Falcon Heavy boosters will support it.

On July 23rd, 2021, after years of rumors, NASA officially announced that it no longer planned to launch Europa Clipper on its own SLS rocket and would instead contract with SpaceX to send the spacecraft to Jupiter on a Falcon Heavy. In terms of sheer prestige, no other mission on Falcon Heavy’s manifest comes close. Expected to weigh around six tons (~13,000 lb), Europa Clipper is a building-sized spacecraft that aims to orbit Jupiter for years, performing dozens of flybys of the planet’s icy moons – several of which almost certainly have liquid oceans.

Europa – the mission’s namesake – is its primary focus and whether or not the funding or political motivation for such an ambitious mission transpires, Europa Clipper was always partially meant to be a scouting mission for a nuclear-powered lander. On its own, though, Clipper has already blown past its original $2B budget target from 2013 and is now on track to cost more than $4.5B, making it the most expensive NASA mission currently in development – second only to the ~$9B James Webb Space Telescope (JWST). In other words, NASA is entrusting SpaceX to launch what is perhaps the most expensive mission to the outer solar system in the history of planetary exploration.

Europa Clipper. (NASA)

That makes it all the more noteworthy that NASA has already given the okay for SpaceX to plan to launch Europa Clipper on a Falcon Heavy rocket with at least two of its three boosters already flight-proven. According to mission scientist Bob Pappalardo, Clipper Mission Design Lead Brett Buffington revealed in spacecraft “System Integration Review” that SpaceX intends to reuse two Falcon Heavy side boosters that are currently scheduled to debut as early as next year on a different NASA mission. Known as Psyche, that mission – also scheduled to fly on Falcon Heavy – is scheduled to launch no earlier than (NET) August 2022 and is designed to explore an asteroid that’s believed to be almost entirely composed of metal.

With Europa Clipper scheduled to launch NET October 2024, that undoubtedly makes this the earliest a Falcon booster assignment has ever been confirmed – and probably the earliest SpaceX itself has assigned flight-proven boosters to a specific mission. It also makes those particular boosters quite special. Unlike Psyche, which will leave plenty of margin for SpaceX to recover at least two of Falcon Heavy’s three boosters, Europa Clipper will need almost every ounce of performance the rocket can give to send the much larger spacecraft much faster and further. Barring a major surprise, that means that Falcon Heavy will launch Europa Clipper in a fully expendable configuration.

For SpaceX, being able to use at least two flight-proven proven boosters on that expendable mission will make expending two Falcon Heavy boosters – which are otherwise capable of launching at least ten times in their lifetimes – a much easier pill to swallow. For NASA, the space agency is likely already familiar with the reality that flight-proven hardware actually improves schedule confidence, which is crucial for a mission like Europa Clipper thanks to its 21-day launch window.

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Nonetheless, it does still raise the question of whether NASA will allow SpaceX to fly Psyche’s Falcon Heavy side boosters once or even twice more in the more than two years they’ll otherwise have to spend in storage between Psyche and Europa Clipper. A Falcon Heavy rocket is currently scheduled to launch a commercial Moon lander and NASA’s VIPER Moon rover as early as Q4 2023. Most recently, NASA purchased a Falcon Heavy to launch NOAA’s GOES-U weather satellite NET Q2 2024. In 2022 alone, SpaceX also has at least three other non-NASA missions scheduled to launch before Psyche, raising another possibility that Psyche itself might fly on once-flown boosters that would then fly a third, fourth, or even fifth time with Europa Clipper.

Falcon Heavy STP-2.
Falcon Heavy Flight 3 made use of both flight-proven side boosters and a new center core, reusing them less than eight weeks after their first launch. (SpaceX)

That might seem like an unlikely possibility but NASA has already shown that it’s happy to launch Cargo Dragons on boosters with multiple non-NASA missions in their pasts and will soon launch DART – an asteroid impact spacecraft – on another Falcon booster that last launched Starlink satellites. Additionally, with Arabsat 6A and STP-2, SpaceX already demonstrated in 2019 that it can launch Falcon Heavy, recover its two side boosters, and relaunch those same boosters on a different Falcon Heavy mission less than two months later – and for the US military, no less.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla says its Texas lithium refinery is now operational and unlike anything in North America

Elon Musk separately described the site as both the most advanced and the largest lithium refinery in the United States.

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Credit: Tesla/YouTube

Tesla has confirmed that its Texas lithium refinery is now operational, marking a major milestone for the company’s U.S. battery supply chain. In a newly released video, Tesla staff detailed how the facility converts raw spodumene ore directly into battery-grade lithium hydroxide, making it the first refinery of its kind in North America.

Elon Musk separately described the site as both the most advanced and the largest lithium refinery in the United States.

A first-of-its-kind lithium refining process

In the video, Tesla staff at the Texas lithium refinery near Corpus Christi explained that the facility processes spodumene, a lithium-rich hard-rock ore, directly into battery-grade lithium hydroxide on site. The approach bypasses intermediate refining steps commonly used elsewhere in the industry.

According to the staff, spodumene is processed through kilns and cooling systems before undergoing alkaline leaching, purification, and crystallization. The resulting lithium hydroxide is suitable for use in batteries for energy storage and electric vehicles. Tesla employees noted that the process is simpler and less expensive than traditional refining methods.

Staff at the facility added that the process eliminates hazardous byproducts typically associated with lithium refining. “Our process is more sustainable than traditional methods and eliminates hazardous byproducts, and instead produces a co-product named anhydrite, used in concrete mixes,” an employee noted. 

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Musk calls the facility the largest lithium refinery in America

The refinery’s development timeline has been very impressive. The project moved from breaking ground in 2023 to integrated plant startup in 2025 by running feasibility studies, design, and construction in parallel. This compressed schedule enabled the fastest time-to-market for a refinery using this type of technology. This 2026, the facility has become operational. 

Elon Musk echoed the significance of the project in posts on X, stating that “the largest Lithium refinery in America is now operational.” In a separate comment, Musk described the site as “the most advanced lithium refinery in the world” and emphasized that the facility is “very clean.”

By bringing large-scale lithium hydroxide production online in Texas, Tesla is positioning itself to reduce reliance on foreign refining capacity while supporting its growth in battery and vehicle production. The refinery also complements Tesla’s nascent domestic battery manufacturing efforts, which could very well be a difference maker in the market.

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Tesla Optimus V3 gets early third-party feedback, and it’s eye-opening

Jason Calacanis’ remarks, which were shared during a discussion at CES 2026, offered one of the first third-party impressions of the yet-to-be-unveiled robot

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Credit: Tesla/YouTube

Angel investor and entrepreneur Jason Calacanis shared some insights after he got an early look at Tesla’s upcoming Optimus V3. His remarks, which were shared during a discussion at CES 2026, offered one of the first third-party impressions of the yet-to-be-unveiled robot.

Calacanis’ comments were shared publicly on X, and they were quite noteworthy.

The angel investor stated that he visited Tesla’s Optimus lab on a Sunday morning and observed that the place was buzzing with energy. The investor then shared a rare, shocking insight. As per Calacanis, Optimus V3 will be so revolutionary that people will probably not even remember that Tesla used to make cars in the future.

“I don’t want to name drop, but two Sundays ago, I went to Tesla with Elon and I went and visited the Optimus lab. There were a large number of people working on a Sunday at 10 a.m. and I saw Optimus 3. I can tell you now, nobody will remember that Tesla ever made a car,”  he noted.

The angel investor also reiterated the primary advantage of Optimus, and how it could effectively change the world.

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“They will only remember the Optimus and that he is going to make a billion of those, and it is going to be the most transformative technology product ever made in the history of humanity, because what LLMs are gonna enable those products to do is understand the world and then do things in the world that we don’t want to do. I believe there will be a 1:1 ratio of humans to Optimus, and I think he’s already won,” he said. 

While Calacanis’ comments were clearly opinion-driven, they stood out as among the first from a non-Tesla employee about Optimus V3. Considering his reaction to the humanoid robot, perhaps Elon Musk’s predictions for Optimus V3 might not be too far-fetched at all.

Tesla has been careful with its public messaging around Optimus V3’s development stage. Musk has previously stated on X that Optimus V3 has not yet been revealed publicly, clarifying that images and videos of the robot online still show Optimus V2 and V2.5, not the next-generation unit. As for Calacanis’ recent comments, however, Musk responded with a simple “Probably true” in a post on X.

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Tesla taps Samsung for 5G modems amid plans of Robotaxi ramp: report

The move signals Tesla’s growing focus on supply-chain diversification and next-generation communications as it prepares to scale its autonomous driving and robotaxi operations.

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Credit: Samsung Electronics

A report from South Korea has suggested that Samsung Electronics is set to begin supplying 5G automotive modems to Tesla. If accurate, this would mark a major expansion of the two companies’ partnership beyond AI chips and into vehicle connectivity. 

The move signals Tesla’s growing focus on supply-chain diversification and next-generation communications as it prepares to scale its autonomous driving and Robotaxi operations.

Samsung’s 5G modem

As per industry sources cited by TheElec, Samsung’s System LSI division has completed development of a dedicated automotive-grade 5G modem for Tesla. The 5G modem is reportedly in its testing phase. Initial supply is expected to begin in the first half of this year, with the first deployments planned for Tesla’s Robotaxi fleet in Texas. A wider rollout to consumer vehicles is expected to follow.

Development of the modem began in early 2024 and it required a separate engineering process from Samsung’s smartphone modems. Automotive modems must meet stricter durability standards, including resistance to extreme temperatures and vibration, along with reliability over a service life exceeding 10 years. Samsung will handle chip design internally, while a partner company would reportedly manage module integration.

The deal represents the first time Samsung has supplied Tesla with a 5G vehicle modem. Tesla has historically relied on Qualcomm for automotive connectivity, but the new agreement suggests that the electric vehicle maker may be putting in some serious effort into diversifying its suppliers as connectivity becomes more critical to autonomous driving.

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Deepening Tesla–Samsung ties

The modem supply builds on a rapidly expanding relationship between the two companies. Tesla previously selected Samsung’s foundry business to manufacture its next-generation AI6 chips, a deal valued at more than 22.7 trillion won and announced in mid-2025. Together, the AI chip and 5G modem agreements position Samsung as a key semiconductor partner for Tesla’s future vehicle platforms.

Industry observers have stated that the collaboration aligns with Tesla’s broader effort to reduce reliance on Chinese and Taiwanese suppliers. Geopolitical risk and long-term supply stability are believed to be driving the shift in no small part, particularly as Tesla prepares for large-scale Robotaxi deployment.

Stable, high-speed connectivity is essential for Tesla’s Full Self-Driving system, supporting real-time mapping, fleet management, and continuous software updates. By pairing in-vehicle AI computing with a new 5G modem supplier, Tesla appears to be tightening control over both its hardware stack and its global supply chain.

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