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SpaceX’s claw-boat ready to recover rocket fairing with a giant net

SpaceX's Mr Steven spied in the Port of San Pedro with a brand new net. Mr Steven will attempt to catch a Falcon 9 payload fairing as early as Wednesday, Feb. 21. (Pauline Acalin/Teslarati)

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Teslarati’s West coast photographer Pauline Acalin has captured some amazing photos of one of SpaceX’s most immediately recognizable fairing recovery vessels berthed in the Port of San Pedro. For the first time ever, the vessel (officially named Mr. Steven) has had its iconic claw rigged with a massive net intended to gently capture Falcon 9 payload fairings.

SpaceX has been trying in earnest to recover its rockets’ fairings for approximately one year, but has yet to recover a fairing intact. While the company appeared to have recovered at least one large fragment on the East coast, success has proven elusive, and CEO Elon Musk noted in press conferences before and after Falcon Heavy’s inaugural launch that the task had proven more difficult than was anticipated. Despite the difficulties, SpaceX has no intention of surrendering their valuable fairings (a $5 million pallet of cash, as Musk once joked) to the sea.

Along with the imminent introduction of SpaceX’s upgraded “Fairing 2.0” on the upcoming Wednesday launch of PAZ, chances of a successful fairing recovery are almost certainly higher than ever before. While SpaceX and CEO Musk has only revealed that the upgraded fairing is somewhat larger than its predecessor, it can also be more or less guaranteed that its aforementioned upgrades go well beyond larger dimensions, likely extending into improved reusability hardware, greater ease of manufacture, and much more. This should come as no surprise – SpaceX has a long and storied history of making constant, iterative improvements to all aspects of itself, be it hardware, software, design, or manufacturing.

Mr. Steven’s fancy new net captured in the golden hour before sunset at L.A.’s Port of San Pedro. (Pauline Acalin/Teslarati)

Enter Mr. Steven’s fancy new netting. While no bouncy castle, a highly maneuverable vessel with an effortlessly reusable net is arguably far superior to a dead-in-the-water piece of inflatable plastic. As the fairing (theoretically) floats gently down to the surface of the ocean under its guided parachute, Mr. Steven’s coxswain will be tasked with skillfully maneuvering the boat to account for any the sea state and any winds in order to maintain its position at the fairing’s destination. If all goes well, at least half of Falcon 9’s payload fairing will gently drop into Mr. Steven’s net, marking SpaceX’s first successful recovery. If things don’t go exactly as planned, a 1000kg hunk of metal and composite could theoretically smash into poor Mr. Steven at an unhealthy velocity. However, things are looking considerably more positive this time around.

By all appearances, SpaceX has retained the same general strategy of fairing recovery mentioned in the past by Musk and other executives. To oversimplify, after launch, the payload fairing separates (mechanically) from the second stage once Falcon 9 or Heavy has left behind the majority of Earth’s atmosphere. After separation, each fairing half orients itself for a gentler reentry into the atmosphere with cold nitrogen gas thrusters, likely the exact same thrusters used in part to achieve Falcon 9’s accurate and reliable landings. Due to their massive surface area and comparatively tiny weight, fairing halves effectively become exceptionally finicky and awkward sails falling through the atmosphere at insane velocities, with the goal generally being to orient each half like a boat’s hull to provide some stability. Once they are low enough, assuming they’ve survived the journey from TEN TIMES THE SPEED OF SOUND and 62 MILES above Earth’s surface to a more reasonable ~Mach 0.5 and maybe 5 miles of altitude, the fun parts begin. At this point, each fairing half deploys a GPS-connected parachute system (a parasail, to be exact) capable of directing the massive hunks of carbon fiber and aluminum to a very specific point on the surface of the ocean.

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Successful fairing recovery would quite literally entail an immediate cost reduction of as much as 10% of a Falcon 9’s entire advertised launch price, ~$6 million. For recovery of a single half, that figure is of course…halved, but $3 million is still an impressive instantaneous cost reduction. It’s unclear how SpaceX eventually intends to recover both halves of the fairing – a Mr. Steven sibling, perhaps? – but that is a problem for future SpaceX!

Mr. Steven and his net are likely to get their first taste of action in just two days – PAZ and two of SpaceX’s very own prototype internet satellites are set to launch at 6:17 am PST on Wednesday, February 21. Stay tuned for a link to SpaceX’s official webcast and follow us on social media for down-to-the-minute updates.

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Tom CrossTwitter

Pauline Acalin  Twitter

Eric Ralph Twitter

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https://twitter.com/_TomCross_/status/965394574578540545

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Optimus Gen 3 shows off a cleaner, factory-ready design in new app discovery

Renders hidden inside Tesla’s Android app show Optimus Gen 3’s design before any official reveal.

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Tesla Optimus Gen 3 [Credit: Tesla]

Tesla may have accidentally given a first look at its newest Optimus Gen 3 humanoid robot when photos were found in the Tesla smartphone app.

Design files tucked inside a recent Android version of the Tesla app appear to show the third generation humanoid robot next to the older Gen 2.5 prototype. The assets were extracted from the app package by Tesla community member @wholemars, who posted the renders on X late Tuesday night before deleting them. The Tesla Newswire reshared the side by side comparison on Wednesday, and the images have circulated widely since.

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

The files are labeled “gen3” and were built as models for Tesla app’s own interface, as validated directly by Grok to be official.

The comparison shows a robot that looks built for a factory line rather than a lab bench. Gen 2.5’s exposed mechanical linkages and gold plating on the knees and shins are gone. In their place, Gen 3 uses matte black fairings on the lower legs, paired with a more contoured champagne gold body. Flexible covers now seal the joint where the torso meets the upper thighs, keeping bearings and moving parts sealed from debris and unnecessary contact.

The body panels fit more tightly, and the hands, which Tesla has said carry 22 degrees of freedom, look far more refined than those on earlier units.

This most recent leak fills a gap Tesla has left open for most of the year. Elon Musk said on March 31 that Optimus 3 was walking around but needed “some finishing touches” before it could be shown, a delay Teslarati covered when Tesla missed its first quarter reveal target. Musk later said Tesla would hold the design back until closer to production, partly to keep competitors from copying it. No reveal date has been announced.

The app itself has been preparing for Optimus for months. In July, code in the Tesla app pointed to a dedicated robot phone key, a consent screen for collecting video and spatial data while Optimus works inside a home, and an alert system for low battery and mechanical faults. Finished 3D models of Gen 3 suggest the interface owners will eventually use is moving past placeholder code toward something Tesla intends to ship.

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Manufacturing is moving in parallel. Tesla tore out the original Model S and Model X lines at Fremont this summer to make room for Optimus production, with a planned capacity of one million robots a year. At Giga Texas, the steel frame of a dedicated Optimus factory is nearing completion ahead of a targeted 2027 start, with Musk pointing to an eventual output of 10 million units annually.

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Tesla Semi lands the biggest electric truck deal in U.S. history

Tesla leads a record 2,500 truck order, but not every truck will be a Semi.

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Tesla has landed the largest electric truck order in U.S. history. ZET SCALE, a new alliance of shippers and carriers, named Tesla its primary manufacturer on Tuesday for an initial order of 2,500 electric Class 8 trucks. The deal alone would nearly double the number of electric heavy trucks operating in the country.

According to the press release from Catalyst Mobility, the nonprofit formerly known as CALSTART, Kenworth, RIDE and Volvo were also selected as secondary manufacturers that carriers can pick if their operations call for it. No split between the four brands has been published, so the exact number of Semis in the order is not yet known.

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Tesla won the top slot through a competitive request for proposals. The alliance, which Catalyst Mobility runs with the Smart Freight Centre, scored bidders on price, range, charging capability and production capacity. Pooling freight demand from founding shippers, including Microsoft and PepsiCo, let every truck maker bid lower than it would for a single fleet. “The Tesla Semi is designed for lower cost per mile operations than diesel,” said Dan Priestley, director of the Tesla Semi program, as noted in the press release.

The financing is built to pull in carriers who have avoided electric trucks. ZET Financial is issuing the purchase order for all 2,500 units and will place them with fleets through a fair market value lease. The trucks will be deployed over the next few years across 10 freight hubs in Los Angeles, Stockton, Bakersfield, Seattle and Tacoma, Houston, Dallas, San Antonio, Chicago, Atlanta, and the Newark and New York area. ZET SCALE says the first order is only the opening round, with a longer term goal of 10,000 trucks or more.

Even if Tesla ends up with only a majority share, it would still be the biggest Semi deal to date. Einride’s 500 unit order in August was the previous record, and WattEV’s 370 truck order in May was the largest California deal at the time. Einride’s CEO has since said he expects all 500 trucks delivered by the end of 2027.

The announcement lands two days before Tesla formally inaugurates its Semi factory in Nevada on September 24. The 1.7 million square foot plant sits next to Gigafactory Nevada’s 4680 cell lines and is designed for 50,000 trucks a year.

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Tesla integrates Grok Bot into its vehicles for the ultimate personal assistant

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Credit: Grok

Tesla has expanded Grok from an in-car chatbot into a hands-free work assistant. On September 22, Tesla officially launched Grok Bot capability, confirming that drivers can now manage email, calendars, files, chats, and tasks by voice and then hand more ambitious errands to the AI-fueled productivity cheat code.

Grok itself is built by xAI. The new car features split into two layers: Connectors link Grok to outside accounts. Grok Bot, currently limited to SuperGrok Heavy subscribers, can complete multi-step tasks such as placing a usual coffee order, booking a reservation, or scheduling an appointment. It truly puts the driver in a nearly complete hands-free driving and productivity setting, with ironically the only task truly requiring your hands being to touch the “Start Self-Driving” button.

We were granted access to Grok Bot’s Tesla integration a few weeks back, and we’ve been able to do a handful of things with it. On a handful of occasions, we’ve used it to order food and have it ready for pickup slightly later into the evening; we’ve managed to pick up groceries after a day of errands with Grok Bot, and outside of the car, it’s helped with budgeting and even my fantasy football draft.

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Tesla shows another way to utilize it: in their demo, a driver says “Hey Grok,” asks the assistant to check an inbox, and hears that a message concerns a weekend reservation. Grok then scans the calendar, reports no conflicts, and confirms the Tahoe trip is clear. It can also add check-in details to a road-trip itinerary. The point is not novelty chat. It is keeping eyes on the road, or on Full Self-Driving, while the car handles the paperwork of a trip:

This Grok rollout is not a gadget add-on as much as it is Tesla’s thesis in software form: the car should stop being a machine you operate and start being a room you occupy.

Connectors and Grok Bot treat the cabin as an office that happens to move, and that has truly been Tesla’s intention for years now. The car has slowly become an extension of a home more than a vehicle. Inbox, calendar, groceries, takeout, and reservations become voice work, not dashboard chores that you need to do before you get in your car.

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Responsibility shifts from the driver to the stack, and as many Tesla owners rely on FSD for travel, Grok Bot now handles the monotony of dinner reservations or appointments.

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