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SpaceX’s Falcon 9 Block 5 rocket looks no worse for wear after dual launches
SpaceX’s first Falcon 9 Block 5 booster has returned to Port Canaveral, FL once again after the rocket’s second successful launch, likely the first of countless reuses to come over the next months and years. Of note, B1046.2 (Booster 1046, flight 2) was by all appearances in as good of condition as it was when it lifted off from Pad 40 just three days prior.
While it may be difficult to immediately distinguish between B1046’s second launch and recovery and those of previous, older Falcon 9 boosters, Block 5 is a quite simply an entirely different story. Moreover, the fact that SpaceX went from the major upgrade’s launch debut to first booster reflight in barely three months is an extraordinarily good indication that Block 5’s first flightworthy design (especially the parts not visible to the public) is very close to its engineers’ theoretical intentions.
Some additional shots of today's B1046.2 return to port. @SpaceX @SpaceXUpdates @elonmusk @SpaceXFleet #SpaceX pic.twitter.com/d4ivQ8PRuU
— The Aerospace Geek (@ThAerospaceGeek) August 10, 2018
Falcon 9 B1046’s second recovery also happened to be the quickest yet for SpaceX by a healthy margin, taking just 4.5 days to travel 400 miles back to port, be lifted off drone ship Of Course I Still Love You, have its legs removed, and be loaded horizontally onto SpaceX’s dedicated Cape Canaveral booster transporter. Whether or not the rocket itself is ready for another flight with absolutely zero refurbishing in between, this demonstration of just how quickly SpaceX’s infrastructure can operate indicates that much of the framework needed for truly rapid reuse is already largely in place.
Once SpaceX is confident that Block 5 can be reflown with little more than new fuel added and has lined up multiple payloads for launch in just a few days or weeks, it’s clear that the company will already have the ability to launch (and reuse rockets) so quickly that drone ship availability will become the primary bottleneck. For example, if B1046 could have shipped to one of SpaceX’s launch sites moments after it was loaded on its transporter and prepped for the second launch within 24-48 hours of going horizontal, it’s extremely unlikely that OCISLY could be readied for another booster recovery and towed several hundred miles off the coast in time to catch B1046 after its third launch.
- B1046 returned to Port Canaveral shortly after its May 4 debut, and is now being carefully analyzed as pathfinder hardware. (Tom Cross)
- Soon after, B1046 was spotted on its way to a refurbishment facility around a week after its May 11 launch debut. (Instagram /u/tersco)
- It’s currently unclear whether B1046 or B1048 will become the first SpaceX rocket to fly three times. (Tom Cross)
- 60 hours after docking, B1046 was loaded horizontally onto its transporter. (Tom Cross)
- SpaceX’s rocket-securing robot, known as Octagrabber, seen on OCISLY after another successful rocket recovery, August 12th. (Tom Cross)
As such, barring the extremely rapid completion of SpaceX’s third drone ship (named A Shortfall of Gravitas), it can be all but guaranteed that SpaceX will need to use its land-based Landing Zone 1 to accomplish CEO Elon Musk’s challenge of launching, landing, and relaunching the same Falcon 9 booster in less than 24 hours sometime before the end of 2019. Even then, it seems likely that SpaceX would either need to dramatically improve the turnaround capabilities of one of its launch sites or conduct those back-to-back launches using both of the company’s two Florida pads (LC-39A and LC-40).
Regardless, the first reuse of a Falcon 9 Block 5 booster unequivocally marks the beginning of a new era for SpaceX and for orbital rocketry worldwide. According to one of SpaceX’s webcast hosts during the second flight of B1046 (for the launch of Telkom 4/Merah Putih), the rocket’s third launch (a first for SpaceX) is already in planning for an unspecified mission later this year. As SpaceX rockets begin to rack up 3, 5, 10, or more launches apiece and the act of reusing Falcon 9s becomes so routine that it bores all but the most ardent followers, you’ll know that SpaceX has essentially succeeded in the first step of its master plan. Next stop: BFR and Mars.
For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet (including fairing catcher Mr Steven) check out our brand new LaunchPad and LandingZone newsletters!
Elon Musk
Elon Musk teases TSMC as potential Terafab partner
Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.
Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.
@wholemars Just discussions, but something may come of it
— Elon Musk (@elonmusk) October 3, 2026
The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.
Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.
Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.
Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.
Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.
Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.
If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.
News
Tesla reveals early Robotaxi charging strategy, showing scrappy DNA
Tesla’s early strategy for charging units operating within its Robotaxi fleet reveals that the company surely has not lost any of that scrappy DNA that took it from an unlikely success story to the most valuable carmaker in the world.
An observer at a Tesla Supercharger in Austin spotted ten total Robotaxi vehicles arrive: one Cybercab and nine Model Y units. A Tesla employee was waiting at the lot and allowed each unit to park itself; every car that arrived had nobody in it.
Tesla wins FCC approval for wireless Cybercab charging system
The Tesla employee would walk around and plug each car in, adjusting the parking if needed:
So look at what I found. This is how Tesla charges unsupervised robotaxis at a public supercharger. Here is a driverless Cybercab showing up with no one in it. There are 9 other Model Ys that showed up too. A Tesla employee is walking around and plugging each of them in. She also moves the cars if they are not positioned well enough to charge. I love this process. One person charges multiple robotaxis at once
— Abhimanyu Yadav (@WorldlyReviewer) October 3, 2026
It’s a very interesting strategy, but extremely understandable at this early point in the Robotaxi program. It’s only been out for about 15 months, and Cybercab just entered the fleet in early September.
On top of that, Tesla is still working tirelessly on its wireless charging apparatus, and a new patent was just published regarding that product last week.
However, this is just another example of how Tesla still has plenty of that scrappy DNA leftover from the “production hell” days, when CEO Elon Musk slept on the floor of the factory, employees were working crazy hours, Tesla was building Sprung Structures to build cars in, and the company was tiptoeing on the brink of bankruptcy.
@Teslarati Sheer magnitude of the entire production system is hard to appreciate. Almost every element of production is >75% automated. Only wire harnesses & general assembly, which are <10% of production costs, are primarily manual.
— Elon Musk (@elonmusk) October 12, 2020
For now, Tesla is utilizing a simple system for recharging its ride-hailing vehicles, and that is a Tesla employee doing it manually until another solution presents itself. Sure, it’s not the most high-tech thing, and it certainly is not what people might have expected at this point in time, but it works, and it’s keeping the entire suite running.
News
Tesla Robotaxi expands hours, Musk explains why it’s been a challenge
Tesla is expanding its Robotaxi service hours by pushing the time back by one hour, keeping the ride-hailing service operational until 11 p.m., one hour later than previously.
CEO Elon Musk confirmed the change and offered a specific reason the expansion has been gradual: the system still needs to reliably avoid small pets that are difficult to see after dark, as they commonly blend into the color of the road, especially when they’re grey.
The latest adjustment restores only a fraction of the operating window the service once held. When paid Robotaxi rides began in Austin on June 22, 2025, vehicles ran from 6 a.m. to midnight.
In September 2025, Tesla lengthened the day to a 2 a.m. close, producing a 20-hour window that stayed in place for most of the following year. By early August of this year, the cutoff had already been pulled back; an August 26 update formalized hours of 6 a.m. to 10 p.m. across Austin and several other markets.
The October move to 11 p.m. therefore leaves the Austin day one hour shorter than the original launch schedule and three hours shorter than the 2025 peak.
Musk addressed the constraint directly after the announcement. “The main thing we’re trying to solve is making sure that we don’t run over pets when they’re hard to see at night,” he wrote. “Literally trying to avoid grey kittens on grey tarmac in the dark.”
Robotaxi operating hours moved from 10pm to 11pm.
The main thing we’re trying to solve is making sure that we don’t run over pets when they’re hard to see at night. Literally trying to avoid grey kittens on grey tarmac in the dark.
— Elon Musk (@elonmusk) October 3, 2026
The example points to a low-contrast perception problem in which a small animal can blend into the road surface under limited lighting.
Tesla’s vehicles rely on cameras and neural-network processing rather than lidar; Musk has previously argued that advanced vision software can extract useful information even in low light by analyzing photon counts, but the pet-detection case remains the stated limiter in later hours.
The modest schedule change arrives alongside faster growth in the purpose-built Cybercab fleet. Texas registration data tracked by observers showed the Austin Cybercab count rising sharply in recent weeks, reaching 169 vehicles after more than 100 were added in a short span.
Tesla has indicated that a broader shift toward 24-hour operation is tied to the upcoming FSD v15 software release expected this month on Robotaxi vehicles. Until that capability is validated for the edge cases Musk described, the company continues to add service time incrementally rather than jumping straight to overnight coverage.
The one-hour extension gives Austin riders a later option for evening trips while the underlying detection work continues.




