News
Follow a SpaceX Falcon 9 Block 5 booster recovery from start to finish [video]
All major aspects of SpaceX’s most recent Falcon 9 Block 5 booster recovery have been documented from start to finish, offering a solid glimpse into the work that actually goes into getting a rocket booster from the deck of a SpaceX drone ship to one of the company’s many hangars for inspections, repairs, and refurbishment.
Filmed by USLaunchReport, a SpaceX-focused nonprofit staffed by U.S. veterans, the group’s coverage of a variety of SpaceX events may not always offer the highest production quality, but the sheer tenacity and patience of those behind the cameras allow them to capture unique and interesting events that almost nobody else is keen to wait around for.
SpaceX Falcon 9 Block 5 booster sails into port aboard droneship OCISLY after successful reusehttps://t.co/zQtidwzvhp
— TESLARATI (@Teslarati) November 21, 2018
Over the course of four videos focused on SpaceX’s recovery of Falcon 9 Block 5 booster B1047, USLaunchReport offered good views of four major events that occur during all rocket recovery operations: the drone ship’s return to port, Falcon 9’s move from ship to shore, the booster’s landing leg removal (or retraction), and the booster’s transfer from a vertical to horizontal orientation and transport by road back to a SpaceX hangar.
Of Course I Still Love You arrives at Port Canaveral
As with all of Falcon 9’s drone ship landings, B1047 came to a rest on a station-keeping OCISLY several hundred miles east of the Florida coast, coincidentally landing directly in front of a giant rainbow cued by rain clouds, both visible in the background. In theory, B1047’s second landing should by no means be the rocket’s last: if Falcon 9 Block 5’s first stage upgrades are as successful as they hoped to be, the rocket could well see a productive life of 100 launches or more between now and BFR’s complete takeover.
-
- Falcon 9 B1047 approaches its second successful landing aboard OCISLY. (SpaceX)
-
- In a more perfect world, Falcon 9 would have been responsible for the rainbow. (SpaceX)
For at least the next 5-10 years, however, SpaceX followers will continue to be treated to spectacular Falcon 9 and Falcon Heavy booster recoveries, particularly the moment when each booster sails through the narrow mouth of Port Canaveral or Port of Los Angeles, offering spectators almost unbeatable views of just-landed SpaceX rockets.
SpaceX – Last Ten Miles To Dock.
Next Men at Work. B1047.2 https://t.co/6C4YDhUpJ6— Mike Wagner (@USLaunchReport) November 21, 2018
Falcon 9’s lift from ship to shore
Soon after the drone ship docks in port, SpaceX recovery technicians install a brace and lifting jig that attaches to Falcon 9’s booster interstage, using the same mechanisms that connect the first stage to the second stage prior to stage separation. The interstage’s mechanical actuators are strong enough to support – at a minimum – the entire weight of an empty Falcon 9 booster, allowing SpaceX to simply attach the jig and lift Falcon 9 off of the drone ship with any number of large but commercially available cranes.
Rather than directly lowering the rocket and allowing it to rest directly on its landing legs again, SpaceX technicians make use of a custom-built stand that acts as a sort of barebones, static replica of the mounts Falcon 9s are attached to at SpaceX launch pads. Structurally optimized to allow Falcon 9 and Heavy to be held down on the launch pad while operating at full thrust, a series of four solid-metal attachment points interface with those hold-down clamps, attach to Falcon 9’s four landing legs, and offer an easily accessible and structurally sound method of sitting a booster upright (sans legs) and maneuvering it during recovery operations.
-
- An excellent look at Block 5 booster B1048’s aft, showing off two of four launch clamp attachment points. (Pauline Acalin)
-
- A view of Falcon 9 resting on said clamp attach points. (Pauline Acalin)
Once Falcon 9 is sat stably atop its recovery stand, SpaceX technicians remove the rocket’s four landing legs and their associated telescoping deployment assemblies. While SpaceX has recently begun to attempt the in-situ retraction and stowage of Falcon 9 landing legs once returned to land, a number of experimental retraction attempts appear to have produced less than satisfactory results. This time around, the retraction jig was visibly stripped and SpaceX technicians did not attempt any leg retractions. However, those recovery technicians are now so experienced and familiar with the optimized procedures that Falcon 9 booster can go from port arrival to horizontal transport to a SpaceX hangar in just a little over 48 hours, and that trend continued with B1047.2.
Good observations by @USLaunchReport. The lifting cap was stripped of the leg retraction hardware, so SpaceX is presumably changing the design of the retraction system.https://t.co/WRwLNbLKqF
— Michael Baylor (@MichaelBaylor_) November 23, 2018
From | to __
Although Falcon 9 and Heavy rockets come into their prime once vertical, the rockets spend the vast majority of their lives horizontal, either in transport from facility to facility or stationary inside a SpaceX hangar, awaiting launch, undergoing integration, or being refurbished. Translating Falcon 9’s massive ~30-ton, 135-foot-tall (41m) booster from vertical to horizontal is a feat within itself, requiring the coordinated use of two large cranes, multiple technicians with guidelines, and one of several giant booster transport jigs owned by SpaceX.
SpaceX’s seasoned recovery technicians make it look easy, but the reality is in almost polar opposition. The fact that Falcon 9’s structure is built primarily of aluminum-lithium alloy tanks with walls maybe half a centimeter (~5 mm) thick certainly doesn’t make this process any easier, as even the slightest misstep or tank depressurization (Falcon 9 is almost always pressurized with nitrogen when horizontal) could structurally compromise the rocket and result in irreparable damage.
The cherry on top
A reliable crowdpleaser, the last critical step in any Falcon 9 or Falcon Heavy recovery is the booster’s careful transport – by road – from its port of call (or landing zone) to a dedicated SpaceX hangar (or factory), where the rocket can be far more thoroughly inspected, repaired, and maintained between launches. With Falcon 9 Block 5’s May 2018 introduction, the latter segment has become more important than ever before, as the upgraded rockets are already routinely conducting launches with as few as three months between them, bringing SpaceX closer than ever before to realizing a long-term aspiration of operating a fleet of rapidly and (relatively) easily reusable orbital-class rockets.
Often slowly driving just a few dozen feet from passing bystanders and traffic, this short few-mile trip from Port Canaveral to either Kennedy Space Center (KSC) or Cape Canaveral Air Force Station (CCAFS) is typically done with Falcon 9 boosters entirely uncovered, aside from nine small booties that cover their nine Merlin 1D engines. Without unique and easily missed moments like this, it might well be just shy of impossible to get fewer than several hundred feet away from an operational SpaceX rocket, certainly a luxury but one that would still be sorely missed.
All things considered, the crew at USLaunchReport ought to be thanked for their relentless patience and commitment to getting the shot. For those of us who mean to resist the tendency for SpaceX’s sheer inertia to rapidly make the extraordinary all but mundane, these long, highly detailed, and often esoteric videos will (hopefully) never get old.
For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!
A common misconception of anti-EV proponents is that the batteries used in the vehicles are detrimental to the environment and that they cause more waste than they are worth. But a look at Tesla’s battery recycling efforts last year shows the company is doing more than ever to recover materials and give portions of the cells a second life.
Tesla reported a significant milestone in its sustainability efforts last year, with battery recycling volumes rising 20% compared to 2024. According to the company’s 2025 Impact Report, Tesla recycled over 14,000 metric tons of battery material through a combination of in-house processing at its Gigafactories and collaborations with third-party recycling partners.
Tesla: “In 2025, we recycled over 14,000 metric tons of battery material through a combination of in-house processing and through our network of recycling partners.”
That’s equivalent to 46,000 long-range battery packs, a +20% increase from 2024. pic.twitter.com/TC3Nz7Kaqf
— Sawyer Merritt (@SawyerMerritt) July 7, 2026
This amount of recovered material is equivalent to the resources needed to produce approximately 46,000 long-range battery packs. The increase reflects growing operational scale as Tesla’s global vehicle fleet expands and more batteries reach end-of-life or manufacturing scrap becomes available for processing.
Tesla and Battery Recycling
Battery recycling forms a core part of Tesla’s circular economy strategy. The company designs its batteries for longevity, often exceeding 200,000 miles of driving, and prioritizes repairs, remanufacturing, and second-life applications before full recycling.
Once packs are decommissioned, Tesla ensures 100% are recycled with no materials sent to landfills. This approach recovers critical metals including lithium, nickel, cobalt, and copper, which can be refined and reused in new battery production.
Tesla has advanced hydrometallurgical recycling processes capable of achieving recovery rates up to 98% for key battery metals. These methods are more efficient and environmentally friendly than traditional pyrometallurgical techniques, reducing energy use and enabling higher-purity materials suitable for direct reintegration into battery manufacturing.
Tesla co-founder JB Straubel confirms Redwood’s battery recycling operations are already profitable
In-house capabilities are supplemented by a network of specialized partners, creating a robust system that handles both production scrap and end-of-life packs.
The environmental and economic benefits are substantial. Recycling reduces reliance on virgin mining, lowers the carbon footprint associated with raw material extraction and processing, and helps stabilize supply chains for critical minerals amid rising global EV demand. As millions of Tesla vehicles age, the volume of recyclable material is expected to grow significantly in the coming years.
This 20% year-over-year growth demonstrates the effectiveness of Tesla’s investments in recycling infrastructure and technology. It positions the company as a leader in addressing one of the automotive industry’s major sustainability challenges. Continued innovation in battery design for easier disassembly and higher recyclability will further enhance these efforts.
Overall, Tesla’s progress in 2025 highlights how scaling recycling operations supports both environmental goals and long-term business resilience in the transition to electric mobility. As the EV market matures, such closed-loop systems will become increasingly vital for sustainable growth.
Tesla has spent years trying to engineer its way out of the automotive paint shop, one of the most expensive, space-consuming, and environmentally costly steps in vehicle manufacturing. With the Cybercab, Tesla confirmed on X this week that a new reaction injection molding process will embed color directly into the panel itself during production.
“Our new reaction injection molding (RIM) process shrinks Cybercab paint cycles from hours to minutes. This cuts those parts’ manufacturing and supply chain emissions by 35% and eliminating 100% of paint volatile organic compounds (VOCs) emitted in traditional paint methods.” noted Tesla.
While the RIM process isn’t necessarily new and has existed since the 1960s, what makes Tesla’s application notable is how it is being used specifically for exterior body panels that traditionally required a separate paint process after forming.
Tesla’s RIM approach integrates the color directly into the panel material during the molding process itself. The pigment is part of the polymer mix injected into the mold, meaning the panel comes out of the mold already colored, with no separate paint application required. The clear coat or protective layer can be applied at the mold stage or through a much faster post-process than traditional multi-stage painting. Tesla claims this compresses what was a multi-hour paint cycle into minutes per panel.
Tesla’s obsession with killing the paint shop is one of the most consistent threads running through the company’s manufacturing philosophy going back years. As far back as 2018, Musk was trimming paint color options to simplify production, tweeting at the time: “Moving 2 of 7 Tesla colors off menu on Wednesday to simplify manufacturing.” Two years later, in a 2020 Automotive News interview, Musk laid out his broader vision, saying he believed Tesla factories could one day be 1,000 times more efficient than conventional plants, and pointing to the paint shop as one of the biggest sources of waste, cost, and complexity. The Cybertruck was the most extreme expression of that thinking. Tesla chose an unpainted stainless steel exterior partly because it would eliminate the need for a $200 million paint facility at Gigafactory Texas. The stainless approach proved harder and more expensive than anticipated, but the underlying ambition never changed. The Cybercab is what happens when that same ambition meets a manufacturing process that delivers on it.
Lifestyle
Tesla app update makes Robotaxi ownership make a lot more sense
Tesla’s app now shows a live indicator when your car is actively driving itself.
A recent Tesla app update, released last week (4.58.5), gives visibility on whether a vehicle is navigating in its semi-autonomous mode or being drive by a human driver. The updated app now displays a live “Self-Driving” indicator in bright blue text directly beneath the vehicle’s speed readout whenever Full Self-Driving is actively engaged, along with the signature glowing blue navigation path that FSD users see on the main touchscreen. It is a small visual update with meaningful implications for how Tesla owners monitor their vehicles remotely.
The feature was first spotted in the wild by X user Jordan Camina, who shared video of a Hardware 3 Model S displaying the new animation through the app while driving. That detail is significant because it confirms the update is not limited to newer HW4 vehicles. It works across hardware generations, and Tesla confirmed it will eventually support all vehicles regardless of chip platform once both the app and vehicle software are updated. The vehicle side requires software version 2026.20.6.1, which has reached nearly 40% of the fleet so far, as monitored by NotaTeslaApp.
The feature makes the most practical sense when viewed through the lens of Tesla’s expanding robotaxi operation. In a robotaxi context, the owner of a vehicle generating ride revenue has a direct financial and safety interest in knowing whether their car is operating under autonomous control at any given moment. The app’s new FSD indicator gives fleet owners exactly that visibility, the same way a logistics company monitors whether a delivery driver is following the planned route. It also carries implications for Tesla’s insurance model. Tesla’s own insurance product prices premiums in part based on FSD engagement rates, and real-time visibility into when FSD is active creates a feedback loop that could eventually tie directly into policy pricing. For individual owners who have opted their personal vehicles into the robotaxi network, the update effectively turns the Tesla app into a fleet management dashboard, one that tells you whether your car is earning money, whether it is driving itself to do it, and whether everything is operating the way it should from wherever you happen to be.
Tesla expands Robotaxi to Florida, marking its third state for autonomy
As Teslarati has reported, Tesla launched unsupervised robotaxi rides in Miami this summer, a milestone that makes a remote FSD status indicator significantly more practical than a cosmetic feature. When a vehicle is operating as a robotaxi without a driver present, the owner or fleet operator needs a reliable way to confirm autonomy is engaged. The app now provides exactly that.
As noted by NotATeslaApp, The update also arrived alongside a hint buried in the same app version that Tesla plans to use the cabin camera to verify driver identity before FSD can be activated. Pairing identity verification with a live autonomy status indicator points toward the infrastructure Tesla is building for a fleet of driverless vehicles that owners can monitor the way you would track a package delivery.
Tesla battery recycling efforts increased 20 percent last year
Tesla FSD is about to know your specific house and neighborhood better than any map
