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Follow a SpaceX Falcon 9 Block 5 booster recovery from start to finish [video]

Falcon 9 B1047.2 lands aboard drone ship OF Course I Still Love You for the second time. (SpaceX)

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All major aspects of SpaceX’s most recent Falcon 9 Block 5 booster recovery have been documented from start to finish, offering a solid glimpse into the work that actually goes into getting a rocket booster from the deck of a SpaceX drone ship to one of the company’s many hangars for inspections, repairs, and refurbishment.

Filmed by USLaunchReport, a SpaceX-focused nonprofit staffed by U.S. veterans, the group’s coverage of a variety of SpaceX events may not always offer the highest production quality, but the sheer tenacity and patience of those behind the cameras allow them to capture unique and interesting events that almost nobody else is keen to wait around for.

Over the course of four videos focused on SpaceX’s recovery of Falcon 9 Block 5 booster B1047, USLaunchReport offered good views of four major events that occur during all rocket recovery operations: the drone ship’s return to port, Falcon 9’s move from ship to shore, the booster’s landing leg removal (or retraction), and the booster’s transfer from a vertical to horizontal orientation and transport by road back to a SpaceX hangar.

Of Course I Still Love You arrives at Port Canaveral

As with all of Falcon 9’s drone ship landings, B1047 came to a rest on a station-keeping OCISLY several hundred miles east of the Florida coast, coincidentally landing directly in front of a giant rainbow cued by rain clouds, both visible in the background. In theory, B1047’s second landing should by no means be the rocket’s last: if Falcon 9 Block 5’s first stage upgrades are as successful as they hoped to be, the rocket could well see a productive life of 100 launches or more between now and BFR’s complete takeover.

 

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For at least the next 5-10 years, however, SpaceX followers will continue to be treated to spectacular Falcon 9 and Falcon Heavy booster recoveries, particularly the moment when each booster sails through the narrow mouth of Port Canaveral or Port of Los Angeles, offering spectators almost unbeatable views of just-landed SpaceX rockets.

Falcon 9’s lift from ship to shore

Soon after the drone ship docks in port, SpaceX recovery technicians install a brace and lifting jig that attaches to Falcon 9’s booster interstage, using the same mechanisms that connect the first stage to the second stage prior to stage separation. The interstage’s mechanical actuators are strong enough to support – at a minimum – the entire weight of an empty Falcon 9 booster, allowing SpaceX to simply attach the jig and lift Falcon 9 off of the drone ship with any number of large but commercially available cranes.

Rather than directly lowering the rocket and allowing it to rest directly on its landing legs again, SpaceX technicians make use of a custom-built stand that acts as a sort of barebones, static replica of the mounts Falcon 9s are attached to at SpaceX launch pads. Structurally optimized to allow Falcon 9 and Heavy to be held down on the launch pad while operating at full thrust, a series of four solid-metal attachment points interface with those hold-down clamps, attach to Falcon 9’s four landing legs, and offer an easily accessible and structurally sound method of sitting a booster upright (sans legs) and maneuvering it during recovery operations.

 

Once Falcon 9 is sat stably atop its recovery stand, SpaceX technicians remove the rocket’s four landing legs and their associated telescoping deployment assemblies. While SpaceX has recently begun to attempt the in-situ retraction and stowage of Falcon 9 landing legs once returned to land, a number of experimental retraction attempts appear to have produced less than satisfactory results. This time around, the retraction jig was visibly stripped and SpaceX technicians did not attempt any leg retractions. However, those recovery technicians are now so experienced and familiar with the optimized procedures that Falcon 9 booster can go from port arrival to horizontal transport to a SpaceX hangar in just a little over 48 hours, and that trend continued with B1047.2.

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From | to __

Although Falcon 9 and Heavy rockets come into their prime once vertical, the rockets spend the vast majority of their lives horizontal, either in transport from facility to facility or stationary inside a SpaceX hangar, awaiting launch, undergoing integration, or being refurbished. Translating Falcon 9’s massive ~30-ton, 135-foot-tall (41m) booster from vertical to horizontal is a feat within itself, requiring the coordinated use of two large cranes, multiple technicians with guidelines, and one of several giant booster transport jigs owned by SpaceX.

SpaceX’s seasoned recovery technicians make it look easy, but the reality is in almost polar opposition. The fact that Falcon 9’s structure is built primarily of aluminum-lithium alloy tanks with walls maybe half a centimeter (~5 mm) thick certainly doesn’t make this process any easier, as even the slightest misstep or tank depressurization (Falcon 9 is almost always pressurized with nitrogen when horizontal) could structurally compromise the rocket and result in irreparable damage.

The cherry on top

A reliable crowdpleaser, the last critical step in any Falcon 9 or Falcon Heavy recovery is the booster’s careful transport – by road – from its port of call (or landing zone) to a dedicated SpaceX hangar (or factory), where the rocket can be far more thoroughly inspected, repaired, and maintained between launches. With Falcon 9 Block 5’s May 2018 introduction, the latter segment has become more important than ever before, as the upgraded rockets are already routinely conducting launches with as few as three months between them, bringing SpaceX closer than ever before to realizing a long-term aspiration of operating a fleet of rapidly and (relatively) easily reusable orbital-class rockets.

Often slowly driving just a few dozen feet from passing bystanders and traffic, this short few-mile trip from Port Canaveral to either Kennedy Space Center (KSC) or Cape Canaveral Air Force Station (CCAFS) is typically done with Falcon 9 boosters entirely uncovered, aside from nine small booties that cover their nine Merlin 1D engines. Without unique and easily missed moments like this, it might well be just shy of impossible to get fewer than several hundred feet away from an operational SpaceX rocket, certainly a luxury but one that would still be sorely missed.

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All things considered, the crew at USLaunchReport ought to be thanked for their relentless patience and commitment to getting the shot. For those of us who mean to resist the tendency for SpaceX’s sheer inertia to rapidly make the extraordinary all but mundane, these long, highly detailed, and often esoteric videos will (hopefully) never get old.


For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Autonomous vehicle red tape gets slashed by Trump Administration

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Credit: Zoox

The Trump Administration today made several key moves to help with the deployment of autonomous vehicles by cutting overreaching red tape that has stifled growth and innovation for years.

The moves, which were put forth by the National Highway Traffic Safety Administration (NHTSA), aim to grant temporary exemptions to at least one company currently, although that could expand in the coming months. Additionally, it will work with organizations to develop standards and a sound but efficient regulatory landscape.

Zoox is the only company mentioned explicitly by the Trump Administration in its press release announcing the new terms today. They will receive a temporary two-year exemption that will allow the commercial deployment of up to 2,500 vehicles annually for two years.

There is a potential exemption for Robomart, Inc., which “requests a temporary exemption from certain FMVSS No. 500 requirements for a low-speed vehicle operated by an ADS without a human driver onboard. NHTSA will publish a separate notice seeking public comment on its merits once the initial evaluation is complete,” the agency said.

Here are the five new terms that Secretary Sean Duffy has implemented through the NHTSA today:

  1. Allow Zoox to commercially deploy its robotaxis through a temporary exemption.
    This temporary exemption will allow the commercial deployment of up to 2,500 vehicles annually for two years, subject to an enhanced, adaptable oversight structure that can evolve as Zoox’s technology advances.
  2. Accelerate development of first-ever AV performance standards through a partnership with SAE Industry Technologies Consortia (ITC).
    This partnership will fund a three-year, $5 million “A2SCEND” consortium, bringing together experts to gather data and accelerate creation of the first-ever AV performance standards. This project will inform a single national standard for AV safety to eliminate the patchwork regulatory landscape that has stifled innovation for years.
  3. Publish an interim final rule that allows vehicles manufactured prior to an exemption to be eligible for a commercial deployment exemption.
    This rule will modernize the application process and improve access to exemptions for innovators, including AV developers, by granting the NHTSA Administrator the discretion to apply temporary exemptions to vehicles manufactured prior to the effective date of an exemption grant.
  4. Streamline the application process for Part 555 exemptions by updating guidance and soliciting feedback from the public.
    By updating the Part 555 exemption process—which allows automakers to temporarily sell a limited number of non-compliant vehicles, primarily to test new technologies—NHTSA is aiming to create a more flexible oversight structure for exemptions and summarize recent AV framework activities, including expanded exemption pathways, streamlined crash reporting, and ongoing efforts to modernize Federal Motor Vehicle Safety Standards (FMVSS).
  5. Establish a new Federal Docket for public feedback on NHTSA’s updated safe AV development and deployment guidance.
    NHTSA is updating its technical guidance for AVs for the first time since 2017—focusing on key safety areas like emergency responder interactions, safety management systems, remote assistance, and post-crash behavior to help the industry scale up driverless deployments safely.

Additionally, the NHTSA said it has modernized some safety standards by proposing updates to:

  • FMVSS 102 – Transmission shifting
  • FMVSS 103/104 – Windshield defrosting and wiping
  • FMVSS 110 – Tire placards
  • FMVSS 135 – Braking systems
  • FMVSS 101 – Controls and displays
  • FMVSS 108 – Vehicle lighting
  • FMVSS 111 – Mirrors and rearview display
  • FMVSS 126 – Electronic stability control systems
  • FMVSS 201/208 – Sun visors and warning labels

These changes aim to make the regulatory process for autonomous vehicles more streamlined and efficient, which could help the U.S. gain dominance over autonomous vehicle systems moving forward.

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Elon Musk

Elon Musk has a crazy prediction about AI in two years

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Daniel Oberhaus, CC BY-SA 4.0 , via Wikimedia Commons

Elon Musk is, in many respects, one of the biggest and most influential figures in modern-day artificial intelligence.

Given that Tesla, SpaceX, and xAI are all looked at in their respective fields as leaders to an extent, each of them has a heavy influence on the future of AI, even though two of them are not thought of, at face value, as AI companies.

Musk has grand expectations for what is to come with AI, not only as a form of assistance to make human lives easier, but to make humans multiplanetary and solve some of the biggest issues that face us today. But even he is astounded by AI’s pace of progress.

He believes that in two years, AI will be so mind-blowing it might be unrecognizable.

This progress can be seen in a variety of ways, but perhaps the most popular way people have shown AI’s progress, especially on social media, is through an incredibly arbitrary way of watching Will Smith eat spaghetti:

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This is a great way to show people how AI is improving, especially from a perspective that examines how it can manufacture images and video from prompts. AI is an incredibly complex concept, however, and it goes much deeper than Will Smith eating Italian food.

Musk’s most widely adopted method of AI is likely Tesla Full Self-Driving, which impacts millions of people as they utilize it to increase safety with their travel. Musk has routinely pushed incredibly aggressive timelines for self-driving, especially unsupervised.

Perhaps this perspective is why he feels that things will be solved in a timeframe that is much more aggressive than most of us would think. Regardless, the progress of AI is moving fast, and it seems that Musk’s expectations for it could be high.

But if it can actually achieve full-length motion pictures and even more realistic production value, it will be hard to distinguish between reality and AI very soon.

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Tesla just built it 10 millionth car

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Credit: Tesla

Tesla just officially confirmed it has built its 10 millionth car, a major milestone for the company that started producing sustainable electric powertrains less than two decades ago.

In that time, Tesla has truly revolutionized the automotive industry, disrupting the idea of what a car should be, how it should be fueled, and how it truly impacts day-to-day life.

Tesla achieved this feat across four production facilities: the Fremont Factory in Fremont, California, Gigafactory Shanghai in China, Gigafactory Berlin in Germany, and Gigafactory Texas in Austin, Texas.

The 10 millionth vehicle was a Diamond Black Model Y.

Over the course of the past roughly 18 years, Tesla has evolved its lineup from a sporty sedan built on a Lotus body to a lineup of various body styles, performance metrics, and other characteristics that make each one unique.

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This is an incredible achievement for a company that is young compared to what it goes up against. When Tesla entered the automotive market, Ford, GM, and Stellantis widely dominated the playing field. Since then, Tesla has caused such a disruption that these three massive brands had to scramble to create EV projects of their own.

Despite their best efforts, they have not been able to match the prowess or the effectiveness of Tesla. They are all reliant on Tesla’s charging infrastructure, their software is inferior, and their self-driving projects are elementary in comparison.

Tesla felt its fair share of growing pains over the years as well. As recent at 2019, there were complaints about build quality, paint quality, and overall luxuriousness. These things have all been improved upon through the company’s maturity, and these strides in quality have led to this 10 million vehicle production achievement, something that other small-and-scrappy EV makers will hope to accomplish one day.

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