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SpaceX almost loses Falcon 9 booster at sea
After more than a week at sea, the SpaceX Falcon 9 booster responsible for the company’s 100th successful landing finally returned to port on Wednesday, revealing that it nearly toppled into the sea during the recovery process.
Falcon 9 B1069 completed its first launch without issue early on December 21st, carrying a reused Cargo Dragon capsule into space and sending it on its way towards orbit and the International Space Station (ISS). Nine minutes after liftoff, it touched down on drone ship Just Read The Instructions (JRTI) without any apparent issue, more or less hitting the platform’s painted bullseye. While it’s difficult to determine with certainty, B1069 appeared to be in fine condition after landing, standing roughly straight up with all nine Merlin 1D engines well above the drone ship’s deck.
That was decidedly not the case when the once-flown Falcon 9 booster finally sailed into Port Canaveral eight and a half days later.
There remains plenty of ambiguity about how exactly things transpired after the landing but when B1069 was finally within eyeshot, the booster was significantly damaged, riding low on all four legs, inches away from falling off the drone ship’s deck, and only partially attached to the “Octagrabber” robot tasked with securing it. Based on photos of the damaged rocket taken by Teslarati photographer Richard Angle, most or all of B1069’s nine Merlin 1D (M1D) engines suffered likely irreparable damage to their fragile bell nozzles.
From the ragged nature of the damage to those nozzles, it appears that B1069 somehow fell on top of the drone ship’s Octagrabber robot during or after its recovery attempt, as the creases would be far cleaner if the booster had merely landed hard and pressed its M1D nozzles against the deck. But a very short fall onto Octagrabber still doesn’t quite explain the apparent damage to one of the booster’s landing legs or the fact that it’s sitting lower to the deck than usual – both potentially indicative of a hard landing.
What is clear, though, is that SpaceX struggled to secure the rocket shortly after its first landing. Per the CRS-24 webcast, B1069 landed just shy of dead center. Likely as a result of poor sea conditions, SpaceX was unable to quickly grab the booster with Octagrabber, which uses giant clamps and its own weight to hold Falcon first stages in place. B1069 then clearly slid around drone ship JRTI’s deck at the whim of the ocean. Before SpaceX could secure it, the booster slammed into the side of the drone ship hard enough to partially flatten a steel safety barrier that runs along its port and starboard beams – a barrier specifically put in place to prevent wayward boosters from sliding off the deck.
Thankfully, above all else, there is no obvious reason that SpaceX won’t be able to repair the damage that was wrought. Replacing all nine of B1069’s engines will heavily delay the booster’s return to flight and probably singlehandedly cost SpaceX at least $5-10 million, but that cost is still far less than scrapping it and building a new booster. Aside from that, it’s possible that B1069’s fall will preclude strict customers like NASA or the US military from reusing the booster to launch their payloads, which the booster would have otherwise been a shoo-in for with just a single NASA launch on its record.
While CRS-24 and B1069’s dramatic return was SpaceX’s last launch and booster recovery of the year, the company did safely recovery several other boosters sans damage in the days and weeks prior. On December 14th, Falcon 9 B1061 was spotted being craned onto dry land after its fifth launch – NASA’s tiny IXPE X-ray space telescope.
Falcon 9 booster B1067 arrived at Port Canaveral not long after but spent most of the winter holiday sitting on drone ship A Shortfall of Gravitas (ASOG) as many SpaceX employees took a well-deserved break. The thrice-flown booster was ultimately lifted onto the dock and broken over a few days before B1069 finally sailed into port, setting it up for a fourth launch in the very near future.
Ultimately, while the damage B1069 and JRTI’s Octagrabber seemingly suffered are a significant annoyance and will take a good deal of time and money to fix, SpaceX still has ten other operational Falcon 9 boosters ready to support a potentially record-breaking 2022 launch manifest.
Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.
Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.
@wholemars Just discussions, but something may come of it
— Elon Musk (@elonmusk) October 3, 2026
The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.
Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.
Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.
Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.
Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.
Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.
If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.
Tesla’s early strategy for charging units operating within its Robotaxi fleet reveals that the company surely has not lost any of that scrappy DNA that took it from an unlikely success story to the most valuable carmaker in the world.
An observer at a Tesla Supercharger in Austin spotted ten total Robotaxi vehicles arrive: one Cybercab and nine Model Y units. A Tesla employee was waiting at the lot and allowed each unit to park itself; every car that arrived had nobody in it.
Tesla wins FCC approval for wireless Cybercab charging system
The Tesla employee would walk around and plug each car in, adjusting the parking if needed:
So look at what I found. This is how Tesla charges unsupervised robotaxis at a public supercharger. Here is a driverless Cybercab showing up with no one in it. There are 9 other Model Ys that showed up too. A Tesla employee is walking around and plugging each of them in. She also moves the cars if they are not positioned well enough to charge. I love this process. One person charges multiple robotaxis at once
— Abhimanyu Yadav (@WorldlyReviewer) October 3, 2026
It’s a very interesting strategy, but extremely understandable at this early point in the Robotaxi program. It’s only been out for about 15 months, and Cybercab just entered the fleet in early September.
On top of that, Tesla is still working tirelessly on its wireless charging apparatus, and a new patent was just published regarding that product last week.
However, this is just another example of how Tesla still has plenty of that scrappy DNA leftover from the “production hell” days, when CEO Elon Musk slept on the floor of the factory, employees were working crazy hours, Tesla was building Sprung Structures to build cars in, and the company was tiptoeing on the brink of bankruptcy.
@Teslarati Sheer magnitude of the entire production system is hard to appreciate. Almost every element of production is >75% automated. Only wire harnesses & general assembly, which are <10% of production costs, are primarily manual.
— Elon Musk (@elonmusk) October 12, 2020
For now, Tesla is utilizing a simple system for recharging its ride-hailing vehicles, and that is a Tesla employee doing it manually until another solution presents itself. Sure, it’s not the most high-tech thing, and it certainly is not what people might have expected at this point in time, but it works, and it’s keeping the entire suite running.
Tesla is expanding its Robotaxi service hours by pushing the time back by one hour, keeping the ride-hailing service operational until 11 p.m., one hour later than previously.
CEO Elon Musk confirmed the change and offered a specific reason the expansion has been gradual: the system still needs to reliably avoid small pets that are difficult to see after dark, as they commonly blend into the color of the road, especially when they’re grey.
The latest adjustment restores only a fraction of the operating window the service once held. When paid Robotaxi rides began in Austin on June 22, 2025, vehicles ran from 6 a.m. to midnight.
In September 2025, Tesla lengthened the day to a 2 a.m. close, producing a 20-hour window that stayed in place for most of the following year. By early August of this year, the cutoff had already been pulled back; an August 26 update formalized hours of 6 a.m. to 10 p.m. across Austin and several other markets.
The October move to 11 p.m. therefore leaves the Austin day one hour shorter than the original launch schedule and three hours shorter than the 2025 peak.
Musk addressed the constraint directly after the announcement. “The main thing we’re trying to solve is making sure that we don’t run over pets when they’re hard to see at night,” he wrote. “Literally trying to avoid grey kittens on grey tarmac in the dark.”
Robotaxi operating hours moved from 10pm to 11pm.
The main thing we’re trying to solve is making sure that we don’t run over pets when they’re hard to see at night. Literally trying to avoid grey kittens on grey tarmac in the dark.
— Elon Musk (@elonmusk) October 3, 2026
The example points to a low-contrast perception problem in which a small animal can blend into the road surface under limited lighting.
Tesla’s vehicles rely on cameras and neural-network processing rather than lidar; Musk has previously argued that advanced vision software can extract useful information even in low light by analyzing photon counts, but the pet-detection case remains the stated limiter in later hours.
The modest schedule change arrives alongside faster growth in the purpose-built Cybercab fleet. Texas registration data tracked by observers showed the Austin Cybercab count rising sharply in recent weeks, reaching 169 vehicles after more than 100 were added in a short span.
Tesla has indicated that a broader shift toward 24-hour operation is tied to the upcoming FSD v15 software release expected this month on Robotaxi vehicles. Until that capability is validated for the edge cases Musk described, the company continues to add service time incrementally rather than jumping straight to overnight coverage.
The one-hour extension gives Austin riders a later option for evening trips while the underlying detection work continues.
Elon Musk teases TSMC as potential Terafab partner
Tesla reveals early Robotaxi charging strategy, showing scrappy DNA
