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SpaceX almost loses Falcon 9 booster at sea
After more than a week at sea, the SpaceX Falcon 9 booster responsible for the company’s 100th successful landing finally returned to port on Wednesday, revealing that it nearly toppled into the sea during the recovery process.
Falcon 9 B1069 completed its first launch without issue early on December 21st, carrying a reused Cargo Dragon capsule into space and sending it on its way towards orbit and the International Space Station (ISS). Nine minutes after liftoff, it touched down on drone ship Just Read The Instructions (JRTI) without any apparent issue, more or less hitting the platform’s painted bullseye. While it’s difficult to determine with certainty, B1069 appeared to be in fine condition after landing, standing roughly straight up with all nine Merlin 1D engines well above the drone ship’s deck.
That was decidedly not the case when the once-flown Falcon 9 booster finally sailed into Port Canaveral eight and a half days later.
There remains plenty of ambiguity about how exactly things transpired after the landing but when B1069 was finally within eyeshot, the booster was significantly damaged, riding low on all four legs, inches away from falling off the drone ship’s deck, and only partially attached to the “Octagrabber” robot tasked with securing it. Based on photos of the damaged rocket taken by Teslarati photographer Richard Angle, most or all of B1069’s nine Merlin 1D (M1D) engines suffered likely irreparable damage to their fragile bell nozzles.
From the ragged nature of the damage to those nozzles, it appears that B1069 somehow fell on top of the drone ship’s Octagrabber robot during or after its recovery attempt, as the creases would be far cleaner if the booster had merely landed hard and pressed its M1D nozzles against the deck. But a very short fall onto Octagrabber still doesn’t quite explain the apparent damage to one of the booster’s landing legs or the fact that it’s sitting lower to the deck than usual – both potentially indicative of a hard landing.
What is clear, though, is that SpaceX struggled to secure the rocket shortly after its first landing. Per the CRS-24 webcast, B1069 landed just shy of dead center. Likely as a result of poor sea conditions, SpaceX was unable to quickly grab the booster with Octagrabber, which uses giant clamps and its own weight to hold Falcon first stages in place. B1069 then clearly slid around drone ship JRTI’s deck at the whim of the ocean. Before SpaceX could secure it, the booster slammed into the side of the drone ship hard enough to partially flatten a steel safety barrier that runs along its port and starboard beams – a barrier specifically put in place to prevent wayward boosters from sliding off the deck.
Thankfully, above all else, there is no obvious reason that SpaceX won’t be able to repair the damage that was wrought. Replacing all nine of B1069’s engines will heavily delay the booster’s return to flight and probably singlehandedly cost SpaceX at least $5-10 million, but that cost is still far less than scrapping it and building a new booster. Aside from that, it’s possible that B1069’s fall will preclude strict customers like NASA or the US military from reusing the booster to launch their payloads, which the booster would have otherwise been a shoo-in for with just a single NASA launch on its record.
While CRS-24 and B1069’s dramatic return was SpaceX’s last launch and booster recovery of the year, the company did safely recovery several other boosters sans damage in the days and weeks prior. On December 14th, Falcon 9 B1061 was spotted being craned onto dry land after its fifth launch – NASA’s tiny IXPE X-ray space telescope.
Falcon 9 booster B1067 arrived at Port Canaveral not long after but spent most of the winter holiday sitting on drone ship A Shortfall of Gravitas (ASOG) as many SpaceX employees took a well-deserved break. The thrice-flown booster was ultimately lifted onto the dock and broken over a few days before B1069 finally sailed into port, setting it up for a fourth launch in the very near future.
Ultimately, while the damage B1069 and JRTI’s Octagrabber seemingly suffered are a significant annoyance and will take a good deal of time and money to fix, SpaceX still has ten other operational Falcon 9 boosters ready to support a potentially record-breaking 2022 launch manifest.
Elon Musk
SpaceX turned a heralding moment for Starship into its greatest moment
Starship reached orbit despite losing an engine, deployed 26 Starlink V3 satellites on Flight 14.
SpaceX’s Starship reached orbit for the first time on Monday, and for a few nail-biting minutes it looked like it wouldn’t. During ascent on Flight 14, one of Ship 41’s six Raptor engines shut down early, and SpaceX’s livestream host Dan Huot told viewers the team had decided not to commit to orbit. Minutes later, after what Huot described as a lot of conversation in the control room, the final poll came back in favor, and a roughly 19 second burn of a single Raptor pushed the ship into orbit about 170 miles up.
The reversal matters because SpaceX had written the exit ramp into the mission plan. The company said it would only fire the orbital insertion burn if flight controllers confirmed enough backup hardware remained for the deorbit burn, a condition Teslarati laid out ahead of the flight. Losing an engine was exactly the scenario that rule was built for.
Pressing forward fits Elon Musk’s history. Falcon 1 failed three straight times before its fourth launch reached orbit in 2008, with SpaceX nearly out of money, and Starship was developed by flying prototypes until they broke. What changed this year SpaceX going public, and with $SPCX sliding below its IPO price in July when Flight 13 slipped, the short interest climbed significantly, as Teslarati reported at the time. A Starship potentially lost today with revenue generating next-gen Starlink satellites aboard would have landed directly on shareholders.
Splashdown confirmed. Congratulations to the entire SpaceX team on the first orbital flight of Starship! pic.twitter.com/urjmiwnvNl
— SpaceX (@SpaceX) September 28, 2026
That pressure showed up after orbit. SpaceX cut a flight planned to last nearly 10 hours to about three, moving splashdown from west of Chile to the North Pacific near Hawaii. SpaceX gave no reason, though Musk said this month the company was being extremely cautious about debris risk. The single Raptor for deorbit worked, and Ship 41 completed its flip and landing burn before breaking apart in the water, an outcome SpaceX expected. Musk has structured SpaceX’s governance to shield long term bets from market pressure.
The payload is the bigger business story. Musk posted that all 26 Starlink V3 satellites deployed and are “operating nominally.” Each V3 is rated for about 1 Tbps of downlink and 160 Gbps of uplink, so this single launch adds roughly 26 Tbps, about 10 times what a Falcon 9 load of V2 Mini satellites adds. The V3 is too large for Falcon 9, making Starship the only vehicle that can build out the planned 100,000 satellite constellation, at up to 60 per flight once it reaches routine service. Unlike the 20 V3 units on Flight 13, which reentered on a suborbital path, these will raise their orbits and could begin serving customers within weeks and bring in hundreds of millions of additional dollars in projected Starlink revenue.
SpaceX has already begun winding down Falcon 9 Starlink launches from Florida in favor of Starship. Reported targets put Flight 15 as early as October 19, leaving about three weeks to diagnose Monday’s engine shutdown before the next orbital attempt.
Starship’s 14th flight is set to launch on Monday, Sept 28. The 75-minute launch window opens at 7:15 a.m. CT. Live coverage of the mission starts ~35 minutes before launch → https://t.co/uQKQvgaTmJ
— SpaceX (@SpaceX) September 27, 2026
Tesla quietly doubled the size of its Cybercab fleet within the Robotaxi program in Austin, Texas, over the weekend to well over 100 units.
The move not only establishes more of the steering-wheel-less and pedal-less vehicles within the ride-sharing fleet Tesla has been operating for a year, but it also solidifies a more robust Robotaxi fleet as a whole.
Riders started receiving notifications from the Robotaxi app that stated: “Cybercab fleet has doubled: more rides available.”
I got this notification on the robotaxi app. They are saying the Cybercab fleet has doubled. Glad that they are advertising this pic.twitter.com/FFrnw4FRCF
— Abhimanyu Yadav (@WorldlyReviewer) September 26, 2026
Tesla first launched rides in the Cybercab in early September, although the Robotaxi fleet has been active for over a year, as rides began last Summer. Cybercab is truly Tesla’s most crucial vehicle release yet, as it is the first car any company has built that is geared toward full-fledged and end-to-end autonomy, never needing human intervention for anything.
Only available in Austin at the current time, Cybercab has two seats and has been spotted testing around various U.S. states and regions; Tesla plans to deploy the Cybercab in various U.S. cities in the coming months as a best-case scenario.
Tesla Cybercab gets initial tie-in to localized, in-house cathode plant
The availability of the Cybercab has doubled from just 58 units last Monday to 125 the following Friday. Marking a substantial increase in Cybercab availability, the additional ride-sharing units are more than welcome, as wait times for Cybercabs, especially, were quite high.
The dramatic increase is a sign that demand for Robotaxi is growing and Tesla is feeling more confident that its driverless ride-hailing suite, especially its Full Self-Driving software, is able to handle any traffic situation without explicit direction or supervision from a human being.
Tesla is advancing a fully automated pipeline for the 4680 battery cells used in its all-electric Semi, spanning production from Giga Texas through shipment and direct consumption on the line at the new dedicated Semi Factory in Sparks, Nevada.
The approach was outlined by Tesla at its September 24 Semi Handover event, which launched high-volume production at its new 1.8-million-square-foot plant in Nevada, which sits adjacent to Gigafactory Nevada and is designed for an annual production rate of 50,000 trucks per year.
After years of pilot builds and what was a four-year-long redesign of the truck, Tesla moved the Semi from 2170 batteries to its in-house 4680 cells, which are made in Austin. The change cuts battery mass and total energy while holding range, a key step in making volume production a realistic possibility.
Cells will leave Giga Texas in trailers, and at the Nevada Semi plant, Tesla intends for a dedicated line to unload those trailers automatically, station the cells, and feed them straight into pack and vehicle assembly.
🚨 Tesla plans to use a completely automated unloading process for cells coming from Giga Texas arriving at the Semi factory in Nevada
A line will “consume” cells from the trailer
The goal is to have zero human touch point throughout the entire process. Insane! pic.twitter.com/wdBFM8LC3F
— TESLARATI (@Teslarati) September 25, 2026
Both Lars Moravy, Tesla’s VP of Vehicle Engineering, and Dan Priestley, the Head of Tesla’s Semi program, described the goal as a “zero human touch point” from the moment the trailer arrives in Texas until a finished Semi drives off the production line in Nevada.
The unloading system that Moravy and Priestley described is just one piece of a much broader automation push. The plant uses what Tesla calls the highest-capacity electric monorail conveyance in vehicle manufacturing, carrying frames-in-white simultaneously. Powder-coating replaces conventional paint, and many processes that would normally require operators have been designed out.
Tesla has repeatedly said that “the best part is no part,” and the cell-handling plan extends that philosophy from the cell factory floor in Texas all the way to final assembly in Nevada.
If executed as described, the closed-loop flow would reduce labor, handling damage, and inventory buffers while tightening quality control on a component that represents a large share of the truck’s cost and weight. It also shortens the physical and organizational distance between two factories separated by more than 1,200 miles. The Semi itself now shares a bar-wound stator and other components with the Cybertruck, further linking Tesla’s passenger and commercial production systems.
High-volume output is expected to ramp gradually after the first trucks left the new line in April 2026. Early customers include PepsiCo, DHL, and U.S. Foods. Whether the automated trailer-to-line process reaches the promised zero-touch standard will be visible in the coming months as production scales. For Tesla, the Semi factory is another test of how far it can push “the machine that builds the machine” across sites.
SpaceX turned a heralding moment for Starship into its greatest moment
Tesla Cybercab fleet doubles to well over 100 units
