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SpaceX ramps up Falcon 9, Falcon Heavy booster testing in Central Texas

SpaceX's Texas rocket testing HQ has seen a big uptick in activity recently, culminating in a surprise Falcon 9 booster arrival last week. (Reagan - @bluemoondance74)

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In the latest twist in the saga of SpaceX’s McGregor, Texas testing facilities, a new Falcon 9 booster has managed to sneak past a network of unofficial observers to create a whole different kind of rocket traffic jam.

On the heels of a single day (March 19th) filled with at least five different tests of Merlin and Raptor engines and a Falcon Heavy booster, SpaceX was apparently satisfied with the results from the Heavy center core’s final major qualification test. On March 24th, the day after yet another five-test day in McGregor, SpaceX hooked up a crane to B1066 and brought the booster horizontal to prepare for transport to Cape Canaveral, Florida.

That very same day, a local resident and avid McGregor hawk spotted a new Falcon 9 booster arriving (or recently uncovered) at the test facility. Less than 24 hours later, the Falcon 9 booster was brought vertical and installed on the facility’s largest test stand for a routine qualification static fire. For McGregor, particularly after a relatively slow 12-18 months of Falcon first stage testing, having two new boosters simultaneously onsite – let alone two new boosters vertical just ~24 hours apart – is a massive change of pace.

In January 2021, some two months after arriving in Texas, the second of at least two new Falcon Heavy side boosters (B1064 and B1065) went vertical at McGregor, quickly wrapped up its static fire test campaign, and arrived at Cape Canaveral by the end of the month. Roughly a week later, Falcon Heavy Flight 4’s center core (B1066) arrived in McGregor and went vertical a few weeks after that. It’s possible that B1066 performed a static fire test that month, but the booster did unequivocally fire up on March 19th.

Days later, Falcon 9 B1067 is vertical on the same McGregor booster test stand and could potentially fire up anywhere from a few days to a few weeks from now. Combined with an October 2020 static fire of the first Falcon Heavy Flight 4 side booster static fire, all three of the massive rocket’s first stage boosters will likely be qualified and ready for flight within a week or two.

Notably, for McGregor, three new Falcon booster static fire tests in approximately three (or even four) months is a huge change of pace. Thanks almost exclusively to the success of Falcon Block 5 reusability since its 2018 debut, SpaceX booster production has consistently declined year over year, dropping to just five new booster deliveries in 2020 – the lowest production rate since 2013.

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SpaceX has been ramping up Falcon fairing and expendable upper stage production to levels never seen before to achieve a record 26 launches in 2020, potentially explaining that record low. However, in 2021, McGregor appears to be on track to test and ship three new boosters in four months (or less), extrapolating to an annual cadence of nine or more booster tests.

Aside from last week’s F9 B1067 surprise, SpaceX needs to build, test, and deliver at least one more Falcon Heavy center core between now and the end of Q3 for an October launch. If SpaceX can partially maintain the throughput implied by delivering B1066 and B1067 to McGregor just seven weeks apart, it’s not infeasible that the company could manage the first uptick in Falcon booster production since 2017.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla announces major milestone at Gigafactory Shanghai

First deliveries started in December 2019, with the first units being given to employees. By the end of 2020, the plant was building cars at a run rate of around 150,000 vehicles annually.

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Credit: Tesla

Tesla has announced a major milestone at its Chinese manufacturing facility, Gigafactory Shanghai, confirming on Monday that it had built its four millionth vehicle.

Tesla Gigafactory Shanghai first started building cars back in October 2019 with Model 3 assembly, just ten months after the company broke ground on the plant’s 86-hectare piece of land.

First deliveries started in December 2019, with the first units being given to employees. By the end of 2020, the plant was building cars at a run rate of around 150,000 vehicles annually. Production continued to ramp up, and by September 2023, less than three years after it started building Tesla’s EVs, it had built its two millionth vehicle.

Fast forward to December 2025, and Tesla has confirmed that four million cars have rolled off of production lines at the plant, a major milestone in the six short years it has been active:

The capacity at Giga Shanghai is exceeding 950,000 vehicles per year, and this year, the company has delivered 675,000 cars through the first three quarters. It is also the only plant to manufacture the Model Y L, a longer wheel-based configuration of the all-electric crossover that is exclusive to the Chinese market.

Gigafactory Shanghai’s four million cars have not all stayed within the domestic market, either. For a considerable period, the factory was exporting a significant portion of its monthly production to Europe, helping Gigafactory Berlin supplement some Model Y volume and all of its Model 3 deliveries. This is due to the Berlin plant’s exclusive production plans for the Model 3.

The site is one of the most crucial in the company’s global plans, and Gigafactory Shanghai’s incredible pace, which has led to four million production units in just about six years. It’s fair to say that it won’t be long until we’re seeing Tesla celebrate the plant’s five millionth vehicle produced, which should happen sometime late next year or in early 2027, based on its current manufacturing pace.

The company also builds the Megapack on the property in an adjacent Megafactory.

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Tesla gamifies Supercharging with new ‘Charging Passport’

It will also include things like badges for special charging spots, among other metrics that will show all of the different places people have traveled to plug in for range.

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Credit: MarcoRP | X

Tesla is gamifying its Supercharging experience by offering a new “Charging Passport,” hoping to add a new layer to the ownership experience.

While it is not part of the Holiday Update, it is rolling out around the same time and offers a handful of cool new features.

Tesla’s Charging Passport will be available within the smartphone app and will give a yearly summary of your charging experience, helping encapsulate your travel for that year.

It will also include things like badges for special charging spots, among other metrics that will show all of the different places people have traveled to plug in for range.

Tesla will include the following metrics within the new Charging Passport option within the Tesla app:

  • Charging badges: Iconic charging badges for visiting places like the Tesla Diner, Oasis Supercharger, etc., Explorer Badge, and more
  • Total Unique Superchargers Visited
  • Total Charging Sessions
  • Total Miles Added during Charging Sessions
  • Top Charging Day
  • Longest Trip
  • Favorite Charging Locations

This will give people a unique way to see their travels throughout the year, and although it is not necessarily something that is needed or adds any genuine value, it is something that many owners will like to look back on. After all, things like Spotify Wrapped and Apple Music Replay have been a great way for people to see what music they listened to throughout the year.

This is essentially Tesla’s version of that.

With a handful of unique Superchargers already active, Tesla is also building some new ones, like a UFO-inspired location in New Mexico, near Roswell.

Tesla is building a new UFO-inspired Supercharger in the heart of Alien country

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Tesla launches its coolest gift idea ever just a few weeks after it was announced

“Gift one month of Full Self-Driving (Supervised), which allows the vehicle to drive itself almost anywhere with minimal intervention.”

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Credit: Tesla

Tesla has launched its coolest gift idea ever, just a few weeks after it was announced.

Tesla is now giving owners the opportunity to gift Full Self-Driving for one month to friends or family through a new gifting program that was suggested to the company last month.

The program will enable people to send a fellow Tesla owner one month of the company’s semi-autonomous driving software, helping them to experience the Full Self-Driving suite and potentially help Tesla gain them as a subscriber of the program, or even an outright purchase.

Tesla has officially launched the program on its Shop. Sending one month of Full Self-Driving costs $112:

“Gift one month of Full Self-Driving (Supervised), which allows the vehicle to drive itself almost anywhere with minimal intervention. All sales are final. Can only be purchased and redeemed in the U.S. This gift card is valued at $112.00 and is intended to cover the price of one month of FSD (Supervised), including up to 13% sales tax. It is not guaranteed to cover the full monthly price if pricing or tax rates change. This gift card can be stored in Tesla Wallet and redeemed toward FSD (Supervised) or any other Tesla product or service that accepts gift card payments.”

Tesla has done a great job of expanding Full Self-Driving access over the past few years, especially by offering things like the Subscription program, free trials through referrals, and now this gift card program.

Gifting Full Self-Driving is another iteration of Tesla’s “butts in seats” strategy, which is its belief that it can flip consumers to its vehicles and products by simply letting people experience them.

There is also a reason behind pushing Full Self-Driving so hard, and it has to do with CEO Elon Musk’s compensation package. One tranche requires Musk to achieve a certain number of active paid Full Self-Driving subscriptions.

More people who try the suite are likely to pay for it over the long term.

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