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SpaceX Falcon 9 booster set for record-breaking landing after lessons learned from engine failure

B1049 is pictured here in January 2019 after its second launch. (Pauline Acalin)

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SpaceX has successfully fired up a Falcon 9 booster ahead of its sixth Starlink launch this year, a mission that could also mark a record-breaking rocket landing just two months after an in-flight engine failure precluded a similar attempt.

After today’s successful static fire test, SpaceX is now targeting its eighth Starlink mission overall – also the seventh v1.0 satellite launch – at 3:53 am EDT (07:53 UTC) on Sunday, May 17th from the company’s Cape Canaveral Air Force Station (CCAFS) LC-40 pad. Barring major surprises, Starlink-7 will be SpaceX’s last orbital mission before what is arguably the most significant launch in the company’s history – Crew Dragon’s inaugural ‘Demo-2’ NASA astronaut test flight.

Scheduled no earlier than 4:33 pm EDT (21:33 UTC) on May 27th, it’s unsurprisingly crucial that Falcon 9’s Starlink-7 launch goes perfectly, as any in-flight anomaly would almost certainly delay Crew Dragon’s crucial NASA mission. Additionally, if Starlink-7 slips more than a day or two, it could easily force SpaceX to push the mission into late May or early June, as Crew Dragon’s first crewed launch will also need a drone ship to recover its brand new Falcon 9 booster.

Falcon 9 B1049 returned to port on January 9th after launching Starlink V1 L2. (Richard Angle)

Drone ship Of Course I Still Love You (OCISLY) departed Port Canaveral earlier today for Starlink-7 and is heading some 630 km (390 mi) northeast into the Atlantic Ocean to prepare for Falcon 9 booster B1049’s landing attempt. As of now, OCISLY is SpaceX’s only operational drone ship, although sister ship Just Read The Instructions (JRTI) is in the midst of an extensive refit after the landing platform was moved from Los Angeles to Cape Canaveral late last year.

With work ramping up over the last month or two and most recently culminating in the drone ship’s first sea trial today (May 13), JRTI has been extensively upgraded with a dozen large generators and four massive thrusters. It appears that the ship may be close to operational readiness, although it seems unlikely that it will be ready in time to support Crew Dragon’s Demo-2 booster landing needs just two weeks from now.

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Typically, OCISLY has taken around 7-10 days from port departure to arrival to recover Falcon 9 boosters after Starlink missions, most of which is spent being slowly towed by tugboats. In simple terms, assuming no technical or weather-related launch delays, that would give SpaceX just a handful of days to remove booster B1049 and turn OCISLY around to recovery Crew Dragon Demo-2 Falcon 9 booster B1058. Unfortunately, to recover Starlink-7 Falcon 9 booster B1049, OCISLY is heading more or less straight for a tropical depression forming in the Atlantic Ocean. High seas in the recovery area are an almost guaranteed launch delay unless SpaceX is willing to expend B1049 (very unlikely).

Falcon 9 B1048 became the first booster to launch five times but suffered SpaceX’s first in-flight engine failure since October 2012, followed by an unsuccessful landing attempt as a direct result. (Richard Angle)

Aside from the fact that SpaceX’s fleet of flight-proven boosters has rapidly diminished after the recent losses of B1056 and B1048, B1049 is particularly valuable because Starlink-7 will be its fifth launch – only the second time a booster has reached that milestone. If it successfully lands, it will be the first time a Falcon booster has landed five times, making it SpaceX’s fleet leader and reusability pathfinder.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX to become America’s Military data backbone for missiles, drones, and warfighters

The Space Force just handed SpaceX $2.29 billion to build the military’s space internet backbone.

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US Golden Dome space defense system (Concept render by Grok)

The U.S. Space Force awarded SpaceX a $2.29 billion contract on May 26, 2026 to build the backbone of its Space Data Network, a satellite-based communications system designed to keep American military forces connected anywhere on Earth in real time. The contract is firm-fixed-price and requires SpaceX to deliver a fully operational prototype by the end of 2027.

In plain terms, the SDN Backbone is the plumbing behind the military’s space-based internet. It functions as a low Earth orbit satellite constellation providing robust, high-capacity, and low-latency data transport for the Joint Force, connecting sensors and weapons systems continuously, globally, and securely. Think of it as a private, hardened version of Starlink built specifically for battlefield communications, one that soldiers, ships, and aircraft can rely on even in contested environments where ground-based networks have been disrupted.

SpaceX is quietly becoming the U.S. Military’s only reliable rocket

The Space Force was direct about why SpaceX was selected. “The SDN Backbone leverages the best of commercial innovation and delivers a strong foundation for the SDN mission set — a huge benefit and enabler for our warfighters,” said USSF Col. Ryan Frazier.

“We aren’t trading speed for scale; we are demanding both. By using rapid prototyping and Other Transaction Authorities, we are ensuring our advanced solutions are integrated and delivered to the warfighter as fast as possible,” added USSF Lt. Col. Fry, SDN Backbone system program manager.

The SDN Backbone will work alongside the Space Development Agency’s Transport Layer, with the two systems forming a unified open architecture to provide critical data transport for current and future Department of War missions.

As Teslarati has reported, this is not SpaceX’s first Space Force contract of 2026. In April, the Space Force awarded SpaceX $178.5 million to launch missile tracking satellites, and SpaceX is already embedded in the Golden Dome missile defense software group. The $2.29 billion SDN Backbone award puts SpaceX at the center of how the American military communicates in space, a position with direct implications for its reported $1.75 trillion IPO valuation as the company heads toward a public offering as early as June 2026.

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Tesla’s dedicated Optimus factory construction officially underway at Giga Texas

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(Credit: Tesla)

Tesla’s dedicated factory for building up to ten million Optimus units is officially under construction at Gigafactory Texas.

Drone footage released on May 27 by Giga Texas observer Joe Tegtmeyer captures the significant milestone of the first steel structure officially standing at Tesla’s new Optimus factory on the North Campus of the facility.

Phase two of land reclamation is advancing steadily, and the progress will let the new building extend nearly the full length of the main Giga Texas factory, potentially exceeding 4,000 feet, while measuring somewhere between 50 and 70 meters narrower. Extensive foundation work is proceeding as well.

This facility forms a central element of Tesla’s broader North Campus expansion at Giga Texas. The project will add more than 5.2 million square feet of new industrial space. It sits alongside other advanced developments, including a Terafab for next-gen AI chips. The scale reflects Tesla’s commitment to transforming humanoid robotics into a core pillar of the company’s future.

Musk has said that Optimus will be the biggest product in the world on several occasions. He believes it will be Tesla’s biggest valuation contributor.

Tesla prepares to expand Giga Texas with new Optimus production plant

Tesla plans to build about 10 million robots at the site annually once it is completed, which would be about 27,000 units each day.

The Optimus plant at Giga Texas is part of Tesla’s phased strategy for Optimus manufacturing. In an effort to start production of the robot well before the Giga Texas plant is complete, Tesla ended production of the Model S and Model X vehicles, which were built in Fremont, California, to make way for initial Optimus manufacturing efforts.

Production there will start in either July or August of this year, and early units will support internal factory tasks while the team gathers real-world data to refine processes. The Gigafactory Texas facility will house a second-gen production line. It targets high-volume output starting in Summer 2027.

Musk has repeatedly described Optimus as potentially more valuable than Tesla’s entire vehicle business. Current versions are already completing minor tasks around various facilities, while Tesla continues to refine its abilities and add new features.

Tesla’s total investment could reach several billion dollars. Significant challenges lie ahead, including the creation of an entirely new manufacturing ecosystem, the refinement of AI systems for dependable autonomy, and the development of reliable supply chains for actuators, sensors, and other components.

Nevertheless, the visible progress at Giga Texas highlights Tesla’s capacity to translate ambitious concepts into physical reality.

Tesla’s Optimus factory stands as much more than a simple expansion project, as it is quite literally the second phase of what could potentially be the biggest product ever. With construction beginning, 2027 is poised to become a transformative year for Tesla, as it evolves even further from an electric vehicle leader into a pioneer of intelligent, general-purpose machines.

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Tesla teases going Plaid Mode with the Model 3

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Credit: Tesla

Tesla Vice President of Vehicle Engineering, Lars Moravy, recently revealed the company has thought about introducing a Plaid powertrain on the Model 3, but there could be some challenges involved.

On the Ride the Lightning podcast, Moravy revealed that he thinks about a Plaid Model 3 “all the time,” and it certainly has a place in Tesla’s potential lineup of future vehicles.

Now that the Plaid powertrain is technically defunct due to the newfound absence of the Model S and Model X, Tesla could find a way to reintroduce the lightning-quick trim level to its mass-market vehicles.

But there are going to be some challenges with it. Moravy said that the Model 3 Plaid would likely adopt the carbon-sleeved motors that the Model S Plaid had. However, packaging would be a major challenge, as Moravy said on the podcast, it would be a “tight engineering squeeze.”

It’s important to note that there are no active production plans for the Model 3 Plaid at this point, but it’s also worth noting that with the Model S and Model X Plaid no longer available, Tesla would likely be willing to introduce something that is even more white-knuckle than the Model 3 Performance, which already boasts a 2.9-second 0-60 MPH acceleration rate and a top speed of 163 MPH.

Of course, there is the Roadster, but we don’t know when that will exactly make it to market, and we know that, for sure, it will not be accessible to many.

Tesla unveils juicy new detail on the Roadster and hints at new unveil timeline

Tesla has prided itself in building some of the best cars out there, but they’re also interested in building cars that are simply fun to be in.

A Plaid Model 3 could truly push the limits and could end up being one of the best cars Tesla will ever build, especially if it can shave off at least half of a second from its 0-60 MPH time and increase its top speed slightly.

More than anything, the real changes will be in the ride and aerodynamics. Tesla improving things like the suspension, handling, and downforce will be the true trademarks of its Plaid powertrain; putting it in the Model 3 could be a great move for the company and for customers interested in high-end performance.

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