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SpaceX’s latest Falcon 9 booster returns to port as NASA hints at “vested interest”

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SpaceX has safely returned Falcon 9 booster B1056 to port and lifted the rocket ashore after successfully supporting Cargo Dragon’s 18th mission to the International Space Station (ISS).

B1056’s safe return is by no means a surprise, but it is still a relief after mild issues caused Falcon Heavy center core B1055 to topple over just a few weeks prior. SpaceX’s robotic “Octagrabber” was visibly attached to newest Falcon 9 booster, taking advantage of compatibility not available to the Falcon Heavy core. According to NASA and SpaceX, the booster’s recovery was weighing on the minds of both stakeholders thanks to interest in reusing B1056 on future Cargo Dragon launches.

https://twitter.com/_TomCross_/status/1124861354060468224

“Quite frankly, [NASA] had a vested interest.”

“Quite frankly, [NASA] had a vested interest in this particular booster. We were gonna require it – the intent is to [reuse it for SpaceX’s upcoming CRS-18 launch] and – potentially – CRS-19.”

Kenny Todd, ISS Operations and Integration Manager, NASA Johnson

Intertwined with SpaceX successfully returning the booster to shore, NASA ISS manager Kenny Todd provided some fascinating and eloquent insight into the space agency’s position on the mission. Several questions from members of the press centered around a launch scrub that pushed CRS-17 from May 3-4. SpaceX VP of Flight Reliability Hans Koenigsmann noted that SpaceX is moving to a concept of operations where booster recovery is just as important and just as necessary as any other technical aspect of launch.

In other words, when SpaceX drone ship Of Course I Still Love You (OCISLY) suffered a rare hardware failure that hobbled its redundant power supplies, NASA had no qualms with the company’s decision to scrub the launch attempt. In fact, confirming educated speculation previously published on Teslarati, NASA had a “vested interest” in the successful recovery of B1056. According to Todd’s comments, NASA unequivocally wants SpaceX to fly its next Cargo Dragon mission – CRS-18, NET mid-July – on the newly flight-proven booster. NASA is even open to flying on B1056 for a third time on CRS-19, pending the condition and availability of the booster.

Unique in SpaceX’s Falcon 9 Block 5 fleet thanks to an exceptionally gentle reentry and recovery, B1056 should easily lend itself to multiple reuses in support of future NASA missions. In fact, of the three (up to as many as five) additional CRS1 Cargo Dragon missions still on contract, there is no immediate technical reason to assume that Falcon 9 B1056 can’t be involved in a majority of those launches, if not all of them. NASA, of course, has the final say in which Falcon 9s their missions launch on, but the agency’s apparent openness to launching on a twice-flown booster opens the door for thrice-flown boosters and beyond.

Space oddities and Falcon curiosities

B1056’s return also offered a unique – if not unprecedented – glimpse of what was likely a purge of TEA/TEB, the pyrophoric fluids Falcon 9 uses to ignite its Merlin engines. Normally, SpaceX recovery technicians likely perform this purge while still hundreds of miles out at sea. Drone ship OCISLY’s perch just a dozen or so miles from Port Canaveral and the Florida coast may have precluded this, leading to a rare bit of controlled in-port fireworks. While the sight of open flame beneath a freshly-recovered rocket triggered some immediate and understandable concern from bystanders, the process appears to have been both routine and controlled by SpaceX.

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B1056’s interstage-tank join features some new hardware. (Tom Cross)
Falcon 9 B1049 is pictured here after its second launch, January 2019. (Pauline Acalin)

On a more minor note, SpaceX also appears to have debuted at least one minor (visible) hardware modification on B1056, utilizing a new hybrid method to join the top of Falcon 9’s liquid oxygen tank to its interstage (the black section). SpaceX prides itself on the practice of continuously improving all aspects of its rockets and spacecraft, so this change is more of a small visualization of that strategy than a major revelation.

Up next for SpaceX, however, is a launch that may end up being quite the revelation for observers. The mission – SpaceX’s official Starlink launch debut – is the first of many dozens of launches planned over the next five or so years. According to people familiar with the matter, both the quantity and weight of the Starlink satellites that will be aboard Falcon 9 are likely to blow expectations out of the water, particularly after competitor OneWeb’s first launch placed just five spacecraft in orbit. Starlink-1 (for lack of an official name) is scheduled to launch no earlier than May 13th, although CRS-17’s launch delays may delay that target by several days.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla’s last chance version of the flagship Model X is officially gone

The Signature Edition was no ordinary Model X Plaid. Offered exclusively by invitation to select existing Tesla owners, it represented the final production batch of the current-generation Model X before manufacturing at Fremont ends.

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Tesla enabled a last-chance version of its two flagship vehicles, the Model S and Model X, over the past few weeks. The Model X, the company’s original SUV, is officially gone.

Tesla has officially closed the book on its most exclusive send-off for the Model X. The limited-run Model X Signature Edition—priced at $159,420 before fees and limited to just 100 units—is now sold out, with reservations closed as of April 16.

The Signature Edition was no ordinary Model X Plaid. Offered exclusively by invitation to select existing Tesla owners, it represented the final production batch of the current-generation Model X before manufacturing at Fremont ends.

Every unit featured an exclusive Garnet Red exterior paint, unique badging, and a standard six-seat configuration. With full Plaid powertrain specs—Tri-Motor All-Wheel Drive, over 1,000 horsepower, and blistering acceleration—it was positioned as a collector’s item for loyalists who wanted one last shot at owning a piece of Tesla history.

The timing is no coincidence.

Tesla announced earlier this year that it would discontinue regular production of both the Model S and Model X to repurpose the Fremont factory’s dedicated lines for mass production of its Optimus humanoid robots.

Elon Musk has repeatedly emphasized that Optimus could ultimately become more valuable to the company than its vehicle business, with ambitions to build hundreds of thousands of units annually.

The Signature Editions served as a final “runout” series: 250 for the Model S and only 100 for the Model X, all built to the highest Plaid specification before the line is converted.

Deliveries of the remaining Signature units are scheduled to begin in May 2026. For buyers who secured one, it’s the ultimate swan song for a vehicle that helped define Tesla’s early luxury EV dominance.

Launched in 2015, the Model X introduced falcon-wing doors, a panoramic windshield, and class-leading performance that turned heads and set benchmarks. While newer models like the Cybertruck and refreshed Model Y have taken center stage, the Model X Plaid remained a halo product for those seeking maximum range, space, and speed in an SUV package.

With inventory of standard Model X units already nearly exhausted across the U.S., the rapid sell-out of the Signature Edition underscores enduring demand for Tesla’s premium flagships even as the company pivots toward robotics and autonomy.

For enthusiasts, these 100 garnet-red SUVs will likely become instant collector’s items—tangible reminders of the vehicles that built the brand before Tesla’s next chapter fully begins. The last chance is gone, but the legacy endures.

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Tesla Optimus V3 hand and arm details revealed in new patents

Two new patents, which were coincidentally filed on the same day as the “We, Robot” event back in October 2024, protect Tesla’s mechanically actuated, tendon-driven architecture.

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Credit: Tesla China

Tesla is planning to soon reveal its latest and greatest version of the Optimus humanoid robot, and a series of new patents for the hands and arms, with the former being, admittedly, one of the most challenging parts of developing the project.

Two new patents, which were coincidentally filed on the same day as the “We, Robot” event back in October 2024, protect Tesla’s mechanically actuated, tendon-driven architecture.

The designs relocate heavy actuators to the forearm, route cables through a sophisticated wrist design, and employ innovative joint assemblies to achieve human-like dexterity while enabling lightweight construction and high-volume manufacturing.

Core Tendon-Driven Hand Architecture

The primary patent, which is titled “Mechanically Actuated Robotic Hand,” details a cable/tendon-driven system.

Actuators are positioned in the forearm rather than the hand. Each finger features four degrees of freedom (DoF), while the wrist adds two more.

Three thin, flexible control cables (tendons) per finger extend from the forearm actuators, pass through the wrist, and connect to the finger segments. Integrated channels within the finger phalanges guide these cables selectively—routing behind some joints and forward of others—to enable independent bending without unintended motion.

Patent diagrams illustrate thick cable bundles emerging from the wrist into the palm and fingers, with labeled pivots and routing guides. This setup closely mirrors human forearm-muscle and tendon anatomy, where most hand control originates proximally.

Advanced Wrist Routing Innovation

One of the standout features is the wrist’s cable transition mechanism. Cables shift from a lateral stack on the forearm side to a vertical stack on the hand side through a specialized transition zone.

This geometry significantly reduces cable stretch, torque, friction, and crosstalk during combined yaw and pitch wrist movements — common failure points in simpler tendon systems that cause imprecise or jerky motion.

By minimizing these issues, the design supports smoother, more reliable multi-axis wrist operation, essential for complex real-world tasks.

Companion Patents on Appendage and Joint Design

Two supporting patents provide additional depth. “Robotic Appendage” covers the overall forearm-to-palm-to-finger assembly, with a palm body movably coupled to the forearm and finger phalanges linked by tensile cables returning to forearm actuators. Tensioning these cables repositions the phalanges precisely.

“Joint Assembly for Robotic Appendage” describes curved contact surfaces on mating structures paired with a composite flexible member. This allows smooth pivoting while maintaining consistent tension, enhancing durability, and simplifying assembly for mass production.

Executive Insights on Hand Development Challenges

Tesla executives have consistently described the hand as the most difficult component of Optimus.

Elon Musk has called it “the majority of the engineering difficulty of the entire robot,” emphasizing that human hands possess roughly 27–28 DoF with an intricate tendon network powered largely by forearm muscles. He has likened the challenge to something “harder than Cybertruck or Model X… somewhere between Model X and Starship.”

Elon Musk shares ridiculous fact about Optimus’ hand demos

In mid-2025, Musk acknowledged that Tesla was “struggling” to finalize the hand and forearm design. By early 2026, he stated that the company had overcome the “hardest” problems, including human-level manual dexterity, real-world AI integration, and volume production scalability.

He estimated the electromechanical hand represents about 60 percent of the overall Optimus challenge, compounded by the lack of an existing supply chain for such precision components.

These patents directly tackle the acknowledged pain points: relocating actuators reduces hand mass and inertia for better speed and efficiency; advanced wrist routing and joint geometry address friction and crosstalk; and simplified, stackable parts visible in the diagrams indicate readiness for high-volume manufacturing.

Implications for Optimus Production and Leadership

Collectively, the patents portray the Optimus v3 hand not as a mere prototype, but as a production-oriented system engineered from first principles.

The 22-DoF architecture, forearm-driven tendons, and crosstalk-minimizing wrist deliver a clear competitive edge in dexterity. They align with Musk’s view that high-volume manufacturing is one of the three critical elements missing from most other humanoid projects.

For Optimus to become the most capable humanoid robot, its hand needed to replicate the useful and applicable design of the human counterpart.

These filings demonstrate that Tesla has transformed years of engineering challenges into patented, elegant solutions — positioning the company strongly in the race toward general-purpose robotics.

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Tesla intertwines FSD with in-house Insurance for attractive incentive

Every mile logged under FSD now carries a documented financial value—lower risk, lower cost—based on Tesla’s internal driving data rather than external crash statistics alone.

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tesla interior operating on full self driving
Credit: TESLARATI

Tesla intertwined its Full Self-Driving (Supervised) suite with its in-house Insurance initiative in an effort to offer an attractive incentive to drivers.

Tesla announced that its new Safety Score 3.0 will automatically have a perfect score of 100 with every mile driven with Full Self-Driving (Supervised) enabled.

The change is designed to boost customers’ average safety scores and deliver noticeably lower monthly premiums.

The move marks the clearest link yet between Tesla’s autonomous driving technology and its proprietary insurance product. Tesla Insurance already relies on real-time vehicle data—such as acceleration, braking, following distance, and speed—to calculate a Safety Score between 0 and 100. Higher scores have long translated into cheaper rates.

Under the previous system, however, even brief manual interventions could drag down the average, frustrating owners who rely heavily on FSD. Version 3.0 eliminates that penalty for supervised autonomous miles, effectively treating FSD-driven segments as the safest possible driving behavior.

The incentive is immediate and financial. Drivers who keep FSD engaged for the majority of their trips will see their overall score rise, potentially shaving hundreds of dollars off annual premiums.

Tesla framed the update as a direct response to customer feedback, many of whom had complained that the old scoring model punished the very behavior it was meant to encourage.

For now, the program applies only to new policies in six states: Indiana, Tennessee, Texas, Arizona, Virginia, and Illinois.

Existing policyholders are not yet included, a point that drew swift questions from the Tesla community. Many owners in other states, including California and Georgia, expressed hope that the benefit would expand nationwide soon.

The announcement arrives as Tesla continues to roll out FSD Supervised updates and push for regulatory approval of more advanced autonomy. By tying insurance savings directly to FSD usage, the company is putting its own actuarial weight behind the technology’s safety claims.

Every mile logged under FSD now carries a documented financial value—lower risk, lower cost—based on Tesla’s internal driving data rather than external crash statistics alone.

Tesla has not disclosed exact premium reductions or the full rollout timeline beyond the six launch states.

Still, the message is clear: the more drivers trust FSD Supervised, the more Tesla Insurance will reward them. In an era when legacy insurers remain cautious about autonomous tech, Tesla is betting that its own data will prove the safest miles are the ones driven hands-free.

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