News
SpaceX Starlink launch suffers third weather scrub, next attempt Tuesday
Update: Multiple weather constraint violations forced SpaceX to scrub today’s Starlink-12 launch attempt less than half an hour before liftoff, marking the mission’s third weather-related scrub and fourth abort overall since mid-September. As of October 4th, the US Air Force 45th Space Wing predicted a 40% chance of weather violation.
SpaceX’s fifth Starlink-12 launch attempt is scheduled no earlier than 7:29 am EDT (11:29 UTC) on Tuesday, October 6th. The mission-specific T-1 weather forecast predicts a 70% chance of favorable conditions.
On the heels of a rare last-second Falcon 9 launch abort, SpaceX is closing in on its third attempt to launch the 12th batch of operational Starlink satellites.
Scheduled to lift off from Kennedy Space Center (KSC) Launch Complex 39A (Pad 39A) no earlier than (NET) 7:51 am EDT (11:51 UTC) on Monday, October 5th, Starlink-12 was originally scheduled to launch in mid-September. Bad weather at the Atlantic Ocean landing zone caused a ten-day delay from September 17th to the 27th, followed by a pad weather delay on the 28th.
After a ULA Delta IV Heavy mission with range priority was scrubbed for the seventh time on September 30th, SpaceX tried to launch Starlink-12 again but suffered an abort – later blamed on a pad sensor – seven seconds before liftoff. Finally, a new Falcon 9 launch with an upgraded GPS III satellite aboard was aborted just two seconds before liftoff on October 2nd. Moved from NET October 3rd to the 5th just prior to GPS III SV04’s separate launch delay, Starlink-12 is now up next.
Interrupting what has otherwise been a much-improved level of launch readiness and schedule reliability for Falcon 9 and Falcon Heavy’s Block 5 upgrade, this recent string of delays – while mostly the result of weather and ULA’s own NROL-44 launch delays – has even become a concern for CEO Elon Musk. Currently focused on building out SpaceX’s new Starship factory and pushing towards the rocket’s first high-altitude and orbital test flights in Boca Chica, Texas, Musk stated that he would be flying to Cape Canaveral “to review hardware in person” on the week of October 5th.
Musk also says that SpaceX is “doing a broad review of launch site, propulsion, structures, avionics, range, & regulatory constraints” to determine if an apparent goal of “48 launches” in 2021 is feasible.
To be fair to SpaceX, most of the plague of delays suffered by the company in the last month has been caused by a mixture of weather and the range’s preferential treatment of ULA’s “national security” NROL-44 launch. Additionally, of an impressive seven ULA NROL-44 launch attempts between August 26th and September 30th, just a single one was caused by weather – the remaining six a result of a wide variety of technical software and hardware bugs. SpaceX’s Starlink-12 and GPS III SV04 missions have only suffered one technical launch abort each on September 30th and October 2nd.
In other words, short of upgrading Falcon rockets to launch and land in worse weather conditions, most of SpaceX’s delays have been largely out of the company’s control, while ULA’s NROL-44 struggles demonstrate just how much worse things could be. According to an unofficial analysis of 44 Falcon Block 5 launches since May 2018, only four technical launch aborts have been triggered by a booster fault. Pad-caused aborts have been roughly as common, meaning that 1 in roughly 6 to 8 SpaceX launches suffers some kind of abort shortly before liftoff, on average.
Altogether, Falcon Block 5 rockets have been relatively dependable for on-time, on-schedule launches even if SpaceX has struggled with more repeated delays than usual in the last few months. To achieve anywhere close to 48 launches annually, however, major improvements will need to be made, likely including upgrades to whatever is responsible for Falcon 9’s weather constraints. As of October 2020, SpaceX has never launched four times in one month (or four times in the same ~30-day period). To launch 48 times in one year, SpaceX will need to average four launches per month. That, of course, in no way accounts for the possibility that 2020-esque summer weather could functionally cut 4-8+ weeks off of Falcon 9’s annual availability.
Regardless, SpaceX will begin live coverage of the third Starlink-12 launch attempt around 7:35 am EDT (11:35 UTC). Tune in to (hopefully) catch the company’s 17th launch this year.
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News
NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded
NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.
NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.
SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.
We’re excited for Falcon 9 and Dragon to launch @NASA’s Crew-15, 16, and 17 missions to the @Space_Station from Florida https://t.co/Qm16vVK9F3 pic.twitter.com/drg3s7GtuM
— SpaceX (@SpaceX) September 18, 2026
The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.
Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.
Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.
Investor's Corner
New drone video shows Tesla’s Optimus Factory reaching a turning point
New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.
Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.
The Giga Texas Optimus Factory latest update … construction keeps moving fast!
Steel assembly is now only about 5 column grids from the north perimeter beam. Concrete is going in on the three upper floors, rebar is still being laid for more pours, and footing / grade-beam work… pic.twitter.com/qvFPvwnYzW
— Joe Tegtmeyer 🚀 🤠🛸😎 (@JoeTegtmeyer) September 17, 2026
Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.
Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.
Tesla Giga Texas to feature massive Optimus V4 production line
The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.
Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.
Investor's Corner
Tesla and SpaceX take “Terafab” Trademark fight to Federal Court
Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.
Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.
The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.
What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.
Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry
By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.
TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.
Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.
The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.
NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded
New drone video shows Tesla’s Optimus Factory reaching a turning point
