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SpaceX hit by back to back Falcon 9 and Starship rocket delays
SpaceX has been hit by multiple back-to-back Falcon 9 launch and Starship test delays in a period of a few days, ending the company’s second attempt at a potentially record-breaking month.
Originally scheduled to launch no earlier than (NET) June 22nd, give or take, SpaceX’s own Starlink-9 satellite mission kicked off the misfortune and has suffered the most. After SpaceX announced an indefinite delay on July 11th to allow for “more time for checkouts”, Starlink-9 is not expected to launch for several more days at best. On July 13th, SpaceX announced that another summer mission targeting a NET July 14th launch had also been delayed indefinitely to allow teams to inspect the Falcon 9 rocket’s upper stage and potentially replace hardware.
Those two delays have had follow-on effects on subsequent launches planned in late July and early August but the actual end-results will be hard to determine until SpaceX has settled on alternate launch dates for Starlink-9 and ANASIS II. Meanwhile, all throughout those orbital-class launch delays, the first Raptor engine test with SpaceX’s fifth full-scale Starship has been consistently delayed and is now expected no earlier than this week (roughly July 15-19). The swath of delays have been so pronounced and oddly simultaneous that CEO Elon Musk even weighed in on Twitter yesterday, shedding a bit of light on the situation.
On July 13th, in response to a Spaceflight Now article detailing a few of those setbacks, Musk revealed that SpaceX is “being extra paranoid” – presumably the cause of most of the recent delays. Per Musk, “maximizing [the] probability of [a] successful launch is paramount” to SpaceX – not exactly a shocking revelation but still good to hear. Over the last six or so weeks, SpaceX has attempted to substantially ramp its launch cadence, targeting an unprecedented four launches in June 2020.
Delays reared their head, however, beginning with Starlink-9 around the last week of the month. SpaceX simply carried its four-launch-month ambitions into July, although that goal has already been pushed out of reach before the first launch of the month. As of July 1st, SpaceX has completed 11 launches in 2020 and has at least another 16 within tentative launch targets in the second half of the year. To complete all 16, the company would have to average almost three launches per month for the rest of 2020, a cadence it’s only managed to sustain for two or so months at a time.
Before ANASIS II’s indefinite delay was announced, Falcon 9 booster B1058 was on track to smash the world record for the fastest turnaround of an orbital class rocket, beating NASA’s Space Shuttle by ~20% (9 days). Somewhat ironically, some concerns surrounding the unflown upper stage have triggered said delay, while the record-breaking B1058 booster was apparently ready for launch. Like Starlink-9, ANASIS II’s delay is indefinite, meaning that it could last just a few days or stretch weeks into the future. If SpaceX manages to turn around for a second launch attempt before July 26th, though, B1058 still has a shot at becoming the world’s most rapidly reusable orbital-class rocket.
Meanwhile, Starship SN5 has been slowly wading through delay after delay as SpaceX’s South Texas team prepares the rocket for its first wet dress rehearsals (WDRs) with live propellant and its first Raptor engine ignition tests (i.e. static fires). As few as a few days after that test is complete, SpaceX wants to launch the massive steel rocket on the first full-scale hop test, potentially reaching 150m (500 ft) or higher before attempting to land nearby.
Prior to numerous delays, Starship SN5’s first static fire was expected to occur as early as late June or early July. As of now, SpaceX appears to be targeting the first wet dress rehearsal (WDR) with live methane and oxygen propellant (a precursor to any flight test) no earlier than (NET) July 15th to test SN5’s “fuel pump.” If successful, SpaceX would presumably move into static fire operations within a few days, followed another few days later by the first hop test attempt if the static fire was also successful.
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A California radiologist who drove his Tesla Model Y off a 250-foot cliff in an attempt to kill his family has had his charges dismissed after doctors say he is “doing well” in a mental health program.
Dharmesh Patel was charged with three counts of attempted murder in connection with a January 2023 crash where he drove his Tesla off a cliff, injuring his wife and two children, aged 7 and 4 at the time.
Patel drove the Tesla off Devil’s Slide in California, an area that is extremely rough to the point that investigators and rescuers expected the worst when arriving at the scene for the first time. Patel supposedly had schizoaffective disorder, according to Deputy District Attorney Dominique Davis.
Shockingly, Patel’s wife, who was in the vehicle, testified that she did not want her husband to be prosecuted, noting that their children missed their father and they wanted him to come back home. Patel’s attorney argued, “not everyone who commits a crime is a criminal.”
Doctor who took Tesla off cliff gets support from unlikely person
A three-day trial in Mental Health Diversion Court ruled in Patel’s favor, which kept him out of jail and instead on house arrest. He was admitted to a Mental Health Diversion Program, which he successfully completed, the Associated Press reported. San Mateo County District Attorney Steve Wagstaffe said the judge was “required by law” to dismiss the charges:
“If the person who’s given mental health diversion follows the treatment plan, there’s nothing that can be done, and at the end of the two years he gets it wiped out of his record.”
Wagstaffe said he has argued, along with other DAs in California, to have attempted murder removed from the list of charges eligible to be dismissed due to mental health diversion programs.
Patel had the charges officially dismissed on Monday; his wife waited for him as he left court and they departed the building together, according to Mercury News. Patel surrendered his California medical license in December.
The crash has been one of the best examples of Tesla’s incredible engineering, which has saved four lives in this particular instance. The car was totalled but kept the four human beings alive and safe, which is something that many referred to as “an absolute miracle.”
A common misconception of anti-EV proponents is that the batteries used in the vehicles are detrimental to the environment and that they cause more waste than they are worth. But a look at Tesla’s battery recycling efforts last year shows the company is doing more than ever to recover materials and give portions of the cells a second life.
Tesla reported a significant milestone in its sustainability efforts last year, with battery recycling volumes rising 20% compared to 2024. According to the company’s 2025 Impact Report, Tesla recycled over 14,000 metric tons of battery material through a combination of in-house processing at its Gigafactories and collaborations with third-party recycling partners.
Tesla: “In 2025, we recycled over 14,000 metric tons of battery material through a combination of in-house processing and through our network of recycling partners.”
That’s equivalent to 46,000 long-range battery packs, a +20% increase from 2024. pic.twitter.com/TC3Nz7Kaqf
— Sawyer Merritt (@SawyerMerritt) July 7, 2026
This amount of recovered material is equivalent to the resources needed to produce approximately 46,000 long-range battery packs. The increase reflects growing operational scale as Tesla’s global vehicle fleet expands and more batteries reach end-of-life or manufacturing scrap becomes available for processing.
Tesla and Battery Recycling
Battery recycling forms a core part of Tesla’s circular economy strategy. The company designs its batteries for longevity, often exceeding 200,000 miles of driving, and prioritizes repairs, remanufacturing, and second-life applications before full recycling.
Once packs are decommissioned, Tesla ensures 100% are recycled with no materials sent to landfills. This approach recovers critical metals including lithium, nickel, cobalt, and copper, which can be refined and reused in new battery production.
Tesla has advanced hydrometallurgical recycling processes capable of achieving recovery rates up to 98% for key battery metals. These methods are more efficient and environmentally friendly than traditional pyrometallurgical techniques, reducing energy use and enabling higher-purity materials suitable for direct reintegration into battery manufacturing.
Tesla co-founder JB Straubel confirms Redwood’s battery recycling operations are already profitable
In-house capabilities are supplemented by a network of specialized partners, creating a robust system that handles both production scrap and end-of-life packs.
The environmental and economic benefits are substantial. Recycling reduces reliance on virgin mining, lowers the carbon footprint associated with raw material extraction and processing, and helps stabilize supply chains for critical minerals amid rising global EV demand. As millions of Tesla vehicles age, the volume of recyclable material is expected to grow significantly in the coming years.
This 20% year-over-year growth demonstrates the effectiveness of Tesla’s investments in recycling infrastructure and technology. It positions the company as a leader in addressing one of the automotive industry’s major sustainability challenges. Continued innovation in battery design for easier disassembly and higher recyclability will further enhance these efforts.
Overall, Tesla’s progress in 2025 highlights how scaling recycling operations supports both environmental goals and long-term business resilience in the transition to electric mobility. As the EV market matures, such closed-loop systems will become increasingly vital for sustainable growth.
Tesla has spent years trying to engineer its way out of the automotive paint shop, one of the most expensive, space-consuming, and environmentally costly steps in vehicle manufacturing. With the Cybercab, Tesla confirmed on X this week that a new reaction injection molding process will embed color directly into the panel itself during production.
“Our new reaction injection molding (RIM) process shrinks Cybercab paint cycles from hours to minutes. This cuts those parts’ manufacturing and supply chain emissions by 35% and eliminating 100% of paint volatile organic compounds (VOCs) emitted in traditional paint methods.” noted Tesla.
While the RIM process isn’t necessarily new and has existed since the 1960s, what makes Tesla’s application notable is how it is being used specifically for exterior body panels that traditionally required a separate paint process after forming.
Tesla’s RIM approach integrates the color directly into the panel material during the molding process itself. The pigment is part of the polymer mix injected into the mold, meaning the panel comes out of the mold already colored, with no separate paint application required. The clear coat or protective layer can be applied at the mold stage or through a much faster post-process than traditional multi-stage painting. Tesla claims this compresses what was a multi-hour paint cycle into minutes per panel.
Tesla’s obsession with killing the paint shop is one of the most consistent threads running through the company’s manufacturing philosophy going back years. As far back as 2018, Musk was trimming paint color options to simplify production, tweeting at the time: “Moving 2 of 7 Tesla colors off menu on Wednesday to simplify manufacturing.” Two years later, in a 2020 Automotive News interview, Musk laid out his broader vision, saying he believed Tesla factories could one day be 1,000 times more efficient than conventional plants, and pointing to the paint shop as one of the biggest sources of waste, cost, and complexity. The Cybertruck was the most extreme expression of that thinking. Tesla chose an unpainted stainless steel exterior partly because it would eliminate the need for a $200 million paint facility at Gigafactory Texas. The stainless approach proved harder and more expensive than anticipated, but the underlying ambition never changed. The Cybercab is what happens when that same ambition meets a manufacturing process that delivers on it.
Radiologist who drove Tesla off cliff has attempted murder charges dismissed
Tesla battery recycling efforts increased 20 percent last year
