News
SpaceX’s attempts to buy bigger Falcon fairings complicated by contractor’s ULA relationship
According to a report from SpaceNews, SpaceX recently approached global aerospace supplier RUAG with the intention of procuring a new, larger payload fairing for its Falcon 9 and Heavy rockets.
RUAG is a prolific supplier of rocket fairings, spacecraft deployment mechanisms, and other miscellaneous subassemblies and components, and US company United Launch Alliance (ULA) has relied on RUAG for fairings and various other composites work for its Atlas V, Delta IV, and (soon) Vulcan launch vehicles. According to SpaceNews, that close relationship with ULA forced RUAG to turn SpaceX away, owing to ULA’s argument that the specific fairing technology SpaceX was pursuing is ULA’s intellectual property. The ramifications of this development are not earthshaking but they’re still worth exploring.
Update: A more recent report by SpaceNews seemingly revealed that RUAG has no such exclusivity or IP agreement with ULA. Nevertheless, it’s worth noting that the reality is probably somewhere in between RUAG’s official statement and the more incendiary information that preceded it. As a commercial entity, RUAG is in no way obligated to supply hardware or services to any prospective buyer, and the political and economic ties between ULA and RUAG are likely more influential than public statements will ever acknowledge.
“In a June 12 letter to Smith, the company’s CEO Peter Guggenbach makes the case that legislation forcing access to suppliers is unnecessary in this case because RUAG does not have an exclusive arrangement with ULA and is willing to work with SpaceX or any other launch providers.
“For this competition, we are in the process of submitting or have submitted proposals to multiple prime contractors regarding launch vehicle fairings. In those agreements, we share technical data to support a prime contractor’s bid while protecting our intellectual property.”
RUAG vice president Karl Jensen told SpaceNews the company has a “significant partnership” with ULA but is looking to work with others too. “We have an offer to SpaceX,” he said. “We don’t know if they’ll accept it.”
SpaceNews, 06/13/2019
Additionally, it’s likely that SpaceX is interested in procuring a few RUAG fairings not for the 5.4m diameter – the actual usable diameter is almost the same as Falcon 9’s own fairing – but for the added height, up to ~16.5m compared to F9’s ~11m.
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According to rules behind the latest phase of the US Air Force military launch competition (LSA Phase 2), competitors – likely to include ULA (Vulcan), Blue Origin (New Glenn), Northrop Grumman (Omega), and SpaceX (Falcon 9/Heavy) – will have to offer a larger, 5.4-meter (17 ft) diameter payload fairing to compete for any of the several dozen launch contracts up for grabs.
SpaceX’s Falcon 9 and Heavy rockets were designed with a 5.2m-diameter fairing that flew on the very first Falcon 9 launch and continues to be SpaceX’s only fairing today, albeit with several major modifications and upgrades since its 2010 debut. Blue Origin plans to jump straight into 7m-diameter fairing development for its large New Glenn launch vehicle, expected to launch for the first time no earlier than (NET) 2021.
Procured from RUAG, ULA has several fairing options, including its largest, a 5.4m-diameter fairing that flies on Atlas V 500-series vehicles and also flies on Arianespace’s Ariane 5. Northrop Grumman’s (formerly Orbital ATK’s) Omega will feature a 5.25m-diameter fairing if the rocket makes it to flight hardware production.
Although most of the two-dozen or so satellites to be launched as part of LSA Phase 2 are likely small enough to fit Falcon’s 5.2m fairing and Omega’s 5.25m fairing, SpaceX (and Northrop Grumman) would presumably miss out on opportunities to launch those larger (and likely higher-profile) satellites, effectively handing the contracts to Blue Origin or ULA. SpaceX is thus faced with a conundrum that has three possible solutions.
- Build a brand new fairing with a significantly larger diameter (5.4m+) and be forced to buy tens of millions of dollars of custom tooling and new manufacturing space for a handful of rare launches with a rocket family meant to be made redundant by Starship/Super Heavy.
- Buy a handful of 5.4m-diameter fairings from RUAG, the only practical commercial source on Earth.
- Forgo the ability to compete for the few launches that require a larger fairing.
With #2 reportedly removed by ULA’s interference for dubious reasons, the the remaining options are unsavory at best. It’s possible that SpaceX will willingly design, build and certify an entirely new Falcon fairing for US military launches, but the expense of that process – likely $50M-$100M or more – means that it would probably be contingent upon SpaceX receiving the $500M it has recently begun lobbying for.
For reference, all three of the launch providers SpaceX is competing against – ULA, NGIS, and Blue Origin – were respectively awarded ~$970M, ~$790M, and $500M by the US Air Force to complete the development of their respective launch vehicles. SpaceX can technically compete in the ~30 launch contract competition to follow, but the company wouldn’t receive a penny of development funding to meet the same requirements its competitors are being paid hundreds of millions of dollars for. In lieu of this undeniable imbalance, SpaceX – via Congressman Adam Smith – secured language in the FY2020 National Defense Authorization Act that would provide the company $500M (equivalent to Blue Origin’s award) if they win one of Phase 2’s two block-buy contracts.
Despite the fact that the USAF has plans to spend more than $2B assisting the development of three new rockets, LSA Phase 2 procurement has been inexplicably structured in such a way that only two companies/rockets can win, with one receiving 60% of contracts and the other receiving 40%. In other words, with that baffling award structure and under the assumption that SpaceX wins one of the slots, two of the three rockets the USAF is throwing money at will either die on the drawing board (Omega) or have a significantly lower chance of achieving military launch certification (New Glenn).
Ultimately, it’s clear that building an entirely new fairing would be valuable for SpaceX, even if it might be extremely expensive and of dubious strategic merit alongside the simultaneously development of Starship/Super Heavy, a vehicle that will feature a reusable 9m-diameter payload bay. Whether or not SpaceX bites that particular bullet, the LSA Phase 2 competition remains as baffling and fascinating as ever.
Elon Musk
Tesla primes Cybercabs for 4K streaming and high bandwidth gaming with Starlink integration
Tesla is now shipping Cybercabs from Giga Texas with Starlink hardware built in as standard.
Tesla’s Cybercabs are now leaving Gigafactory Texas with Starlink hardware on the rear hatch in significant numbers, according to drone footage captured Tuesday by longtime Austin drone observer Joe Tegtmeyer. Production at the factory ramped back up after the Labor Day weekend, and his flyover of the outbound lot showed rows of gold Cybercabs alongside Model Y Long Wheelbase units, many carrying the satellite module for the first time as standard equipment rather than a one off retrofit.
Giga Texas today is busy with production coming back up following the long weekend. Of interest today in the outbound lot is the appearance of hundreds of Mode; YL’s and many more Cybercabs and for the 1st time equipped with the Starlink module one the hatch in big numbers.
At… pic.twitter.com/G9yl6s51m4
— Joe Tegtmeyer 🚀 🤠🛸😎 (@JoeTegtmeyer) September 8, 2026
Tesla first showed Starlink built into an actual Cybercab on August 10, when the Robotaxi account posted images of a single gold unit with the antenna integrated into the roofline above the taillights and called it the first Cybercab with Starlink integration. That followed a July reveal where Tesla and Starlink jointly posted a cutaway diagram of the antenna placement without a working vehicle to back it up. Ashok Elluswamy, Tesla’s VP of AI software, said at the time that the connection isn’t required for the car to drive itself. It exists mainly for navigation, customer service and keeping tabs on the fleet.
Musk has made a different case in public. During Tesla’s Q2 earnings call, he said the company can’t afford robotaxis stranded in what he called “Bermuda Triangles of lack of cellular connectivity,” and he separately claimed on X that Starlink will eventually reach every Tesla built, calling it the only way to deliver high bandwidth to billions of vehicles. He has also pitched the antenna as an entertainment upgrade, telling riders they would be able to stream 4K video or play games during a trip.
The rollout has moved fast since. Robotaxi service opened to the public in Austin on September 3, and Cybercabs had already been spotted with Starlink hardware in Houston and near Miami International Airport in the weeks before Tuesday’s factory footage showed the module shipping at volume rather than on scattered test units. Whether the satellite link earns its keep is still an open question. Tesla’s unsupervised service currently runs in dense metro geofences in Texas and Florida, markets where cellular coverage is already strong, which is not where the rural dead zones Musk describes tend to show up.
After launching in Austin, Texas, last week, Tesla is looking to expand the Cybercab to new parts of the United States in an effort that will see the driverless, steering wheel-less, and pedal-less vehicle chauffeur people around as part of the Robotaxi ride-hailing service.
However, the expansion will go far beyond the United States, and CEO Elon Musk revealed he hopes Europe will be the next market where Cybercab will be operational.
Musk has publicly expressed hope that Tesla’s Cybercab robotaxi will reach Europe in the near future.
On September 8, Tesla’s Chief Executive quoted a German rider who had just completed a trip in Austin, Texas, and wrote that he hoped the vehicle would not take years to arrive in Germany. Musk replied with a short but notable message: “Hopefully soon in Europe too.”
Hopefully soon in Europe too https://t.co/vqQ69bLJuN
— Elon Musk (@elonmusk) September 8, 2026
The comment arrived only days after Tesla opened Cybercab ride-hailing to the public in Austin. The two-seat vehicle has no steering wheel or pedals and relies entirely on Tesla’s Full Self-Driving software. Early passengers have described the rides as quiet, smooth, and more stylish than competing robotaxis such as Waymo.
Austin is currently the only city where members of the public can hail a Cybercab through Tesla’s Robotaxi app. The initial fleet is small; Texas registration records show only a few dozen of the purpose-built vehicles on the road.
Tesla set to open Cybercab rides to the public, with no steering wheel or pedals
Tesla has also been operating a larger number of conventional Model Y robotaxis in the same area, but the Cybercab itself represents the company’s first dedicated, controls-free taxi design.
Europe presents a different regulatory picture. The European Union does not permit manufacturers to self-certify vehicles the way Tesla did in the United States.
Type-approval rules and a small-series limit of 1,500 automated vehicles per type per year apply across the bloc.
Supervised Full Self-Driving has gained provisional approval in several member states through national recognition of Dutch certification, yet unsupervised robotaxi operation remains a separate and more distant step. Tesla has not announced a European launch city, date, or approval pathway for the Cybercab.
Musk himself has previously cautioned that the company does not control European regulators. In an earnings call earlier in 2026, he noted that even supervised FSD took an “immense amount of time” to clear and that unsupervised service would be “somewhat at the mercy of the governments in Europe and the EU.”
The latest social-media remark therefore functions more as an expression of intent than a timetable.
If the Cybercab eventually reaches European streets, it would mark a significant expansion of Tesla’s robotaxi ambitions beyond the United States. For now, the vehicle remains an Austin-only experience, and the gap between Musk’s hope and actual deployment will be decided by regulators rather than by engineering alone.
Tesla Cybercab might have just rolled out to the public as it entered the company’s Robotaxi suite in Austin this past week. However, the vehicle might already be on its way to becoming even better, as the company is asking riders to describe what they’d like to see improved with the Cybercab.
Tesla sent a rider experience survey to Cybercab passengers only days after paid rides began in Austin. The questionnaire asks how satisfied riders were with the overall trip. Then it requests star ratings for availability and wait time, door functionality, vehicle touchscreen, mobile app experience, seat comfort, interior space, ride comfort, cleanliness, and cargo space.
A later section asks which features riders would most like to have and allows selection of up to three items from a list that includes heated seats, ventilated seats, fully reclining seats, a tray table, a wireless phone charger, a better sound system, and more storage. Respondents may also choose none of these or write in another idea. The survey closes with a recommendation score from zero to ten.
Tesla just sent out a Cybercab rider experience survey so you can give feedback to the team. pic.twitter.com/YsU5OYdAjW
— Sawyer Merritt (@SawyerMerritt) September 8, 2026
This rapid request for input illustrates Tesla’s habit of treating early users as collaborators rather than mere customers. The company has long refined vehicles through software updates and hardware changes informed by real-world use across its passenger cars.
Collecting structured opinions so soon after commercial service started shows the same mindset applied to a purpose-built autonomous taxi. The questions themselves reveal an openness to cabin changes even after the first vehicles reached public streets, which is no surprise.
Tesla has always hoped to cater a great experience to anyone in its vehicles, which is why so many fan-requested features have made it into its vehicles.
Replies already circulating online favor reclining seats, tray tables, wireless charging, improved audio, and extra room when seats fold back.
Tesla Cybercabs narrowly miss deadly Amazon cargo plane crash
Those preferences point toward comfort upgrades that Tesla can implement in later production batches or through cabin revisions. Because the Cybercab is designed around software first principles, many requested amenities can arrive faster than in traditional automakers.
Tesla’s willingness to survey riders immediately after launch therefore makes near-term cabin and experience improvements likely as the team reviews responses and iterates toward a more refined robotaxi people will choose daily.
Tesla primes Cybercabs for 4K streaming and high bandwidth gaming with Starlink integration
Elon Musk hints at Tesla Cybercab’s next market
