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SpaceX’s Falcon Heavy Block 5 launch debut moved to April 10 to skip storms

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SpaceX has decided to move Falcon Heavy’s commercial launch debut 24 hours to the right – from April 9 to 10 – to account for minor processing delays and dodge an unusually severe weather system currently active on the East Coast.

The giant rocket – flying for the first time in its Block 5 configuration – is now scheduled to lift off no earlier than (NET) 6:35 pm EDT (22:35 UTC) on Wednesday, April 10th. This minor delay has been more or less expected by close observers since Falcon Heavy Flight 2’s static fire test was pushed from March 31st to April 5th and is not a cause for concern. Instead, these fairly routine minor slips indicate that the rocket is flowing surprisingly smoothly towards its first commercial launch. In fact, launching on April 10th – five days after a static fire on April 5th – would be routine for Falcon 9, let alone a rocket with three Falcon 9 boosters.

In other words, these minor slips indicate that SpaceX has already managed to more or less transfer its growing experience and confidence with Falcon 9 Block 5 into its brand new Falcon Heavy Block 5 variant. Despite the fact that Falcon Heavy effectively has twice as many major components (three boosters and an upper stage vs. one booster and an upper stage) and uses a center core that is in many ways an entirely different rocket from Falcon 9, the Block 5 rocket’s first launch flow is proceeding as smoothly as SpaceX’s average Falcon 9 flow.

Those average flows typically take 24-48 hours to roll out to the pad and conduct a static fire, followed by an additional 24 or so hours before returning to the hangar. Excluding a few outliers, Falcon 9 Block 5 has typically required four to five days of processing between static fire and the first launch attempt, while the best and worst flows range from 3-10 days. If an observer was unaware that Falcon Heavy was launching, the rocket’s Flight 2 flow would thus be hard to distinguish from its far simpler brethren, suggesting that SpaceX learned a great deal from Falcon Heavy Flight 1 and has been able to communication almost all of the benefits of Block 5 to the triple-booster rocket.

SpaceX can thus retain its exceptionally efficient rocket processing backend, requiring minimal disruption to the rest of its Falcon 9 launch infrastructure and only minor modifications to dual-use hardware and facilities like Pad 39A’s transporter/erector (T/E) and main hangar. In fact, a single-core Falcon 9 booster – B1051 from Crew Dragon’s launch debut – can be seen in the background of Falcon Heavy’s processing, simultaneously undergoing refurbishment and checkouts before it ships West to Vandenberg Air Force Base.

It’s a small detail – both literally and figuratively – but it illustrates that Falcon Heavy integration is already routine enough that there is no need to suspend unrelated activities happening quite literally in the same room. As SpaceX continues to somewhat regularly launch Falcon Heavy, this routinization is likely to continually improve, particularly once the company begins to reuse Falcon Heavy boosters. The first Falcon Heavy-specific booster reuse is scheduled to occur as few as two months after the launch of Arabsat 6A for a USAF mission known as Space Test Program 2 (STP-2).

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX issues statement on Starship V3 Booster 18 anomaly

The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

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Credit: SpaceX/X

SpaceX has issued an initial statement about Starship Booster 18’s anomaly early Friday. The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

SpaceX’s initial comment

As per SpaceX in a post on its official account on social media platform X, Booster 18 was undergoing gas system pressure tests when the anomaly happened. Despite the nature of the incident, the company emphasized that no propellant was loaded, no engines were installed, and personnel were kept at a safe distance from the booster, resulting in zero injuries.

“Booster 18 suffered an anomaly during gas system pressure testing that we were conducting in advance of structural proof testing. No propellant was on the vehicle, and engines were not yet installed. The teams need time to investigate before we are confident of the cause. No one was injured as we maintain a safe distance for personnel during this type of testing. The site remains clear and we are working plans to safely reenter the site,” SpaceX wrote in its post on X. 

Incident and aftermath

Livestream footage from LabPadre showed Booster 18’s lower half crumpling around the liquid oxygen tank area at approximately 4:04 a.m. CT. Subsequent images posted by on-site observers revealed extensive deformation across the booster’s lower structure. Needless to say, spaceflight observers have noted that Booster 18 would likely be a complete loss due to its anomaly.

Booster 18 had rolled out only a day earlier and was one of the first vehicles in the Starship V3 program. The V3 series incorporates structural reinforcements and reliability upgrades intended to prepare Starship for rapid-reuse testing and eventual tower-catch operations. Elon Musk has been optimistic about Starship V3, previously noting on X that the spacecraft might be able to complete initial missions to Mars.

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SpaceX Starship Version 3 booster crumples in early testing

Photos of the incident’s aftermath suggest that Booster 18 will likely be retired.

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Credit: SpaceX/X

SpaceX’s new Starship first-stage booster, Booster 18, suffered major damage early Friday during its first round of testing in Starbase, Texas, just one day after rolling out of the factory. 

Based on videos of the incident, the lower section of the rocket booster appeared to crumple during a pressurization test. Photos of the incident’s aftermath suggest that Booster 18 will likely be retired. 

Booster test failure

SpaceX began structural and propellant-system verification tests on Booster 18 Thursday night at the Massey’s Test Site, only a few miles from Starbase’s production facilities, as noted in an Ars Technica report. At 4:04 a.m. CT on Friday, a livestream from LabPadre Space captured the booster’s lower half experiencing a sudden destructive event around its liquid oxygen tank section. Post-incident images, shared on X by @StarshipGazer, showed notable deformation in the booster’s lower structure.

Neither SpaceX nor Elon Musk had commented as of Friday morning, but the vehicle’s condition suggests it is likely a complete loss. This is quite unfortunate, as Booster 18 is already part of the Starship V3 program, which includes design fixes and upgrades intended to improve reliability. While SpaceX maintains a rather rapid Starship production line in Starbase, Booster 18 was generally expected to validate the improvements implemented in the V3 program.

Tight deadlines

SpaceX needs Starship boosters and upper stages to begin demonstrating rapid reuse, tower catches, and early operational Starlink missions over the next two years. More critically, NASA’s Artemis program depends on an on-orbit refueling test in the second half of 2026, a requirement for the vehicle’s expected crewed lunar landing around 2028.

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While SpaceX is known for diagnosing failures quickly and returning to testing at unmatched speed, losing the newest-generation booster at the very start of its campaign highlights the immense challenge involved in scaling Starship into a reliable, high-cadence launch system. SpaceX, however, is known for getting things done quickly, so it would not be a surprise if the company manages to figure out what happened to Booster 18 in the near future.

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SpaceX’s next project will produce Starships at a level that sounds impossible

1,000 rockets per year is an insane number, especially considering Starship’s sheer size.

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Credit: SpaceX

Elon Musk has revealed bold plans for SpaceX’s newest Starbase facility in Texas, predicting it will become a birthplace for “so many spaceships.” The upcoming “Gigabay,” a massive $250 million production hub in Starbase, Texas, is designed to manufacture up to 1,000 Starship rockets per year.

That’s an insane number of rockets for a single facility, especially considering Starship’s sheer size. 

One of the world’s largest industrial structures

SpaceX’s Gigabay is expected to stand roughly 380 feet tall and enclose 46.5 million cubic feet of interior space, making it one of the largest industrial structures to date. The facility will feature 24 dedicated work cells for assembling and refurbishing Starship and Super Heavy vehicles, complete with heavy-duty cranes capable of lifting up to 400 U.S. tons, as noted in a Times of India report.

Construction crews have already placed four tower cranes on-site, with completion targeted for December 2026. Once operational, the Gigabay is expected to boost SpaceX’s launch cadence dramatically, as it would be able to build up to 1,000 reusable Starships per year, as noted in a report from the Dallas Express. Musk stated that the Gigabay will be “one of the biggest structures in the world” and hinted that it represents a major leap in Starbase’s evolution from test site to full-scale production hub.

A key step toward Mars and beyond

Starship is SpaceX’s heavy-lift rocket system, and it remains a key part of Elon Musk’s vision of a multiplanetary future. The vehicle can carry 100–150 tonnes to low Earth orbit and up to 250 tonnes in expendable mode. With several successful flights to date, including a perfect 11th test flight, the Starship program continues to refine its reusable launch system ahead of crewed lunar missions under NASA’s Artemis initiative.

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Starship is unlike any other spacecraft that has been produced in the past. As per Elon Musk, Starship is a “planet-colonizer” class rocket, as the magnitude of such a task “makes other space transport task trivial.” Considering Starship’s capabilities, it could indeed become the spacecraft that makes a Moon or Mars base feasible. 

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