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SpaceX fires up redesigned Crew Dragon as NASA reveals SuperDraco thruster “flaps”

On November 13th, SpaceX successfully static fired Crew Dragon capsule C205's Draco and SuperDraco thrusters. (SpaceX)

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On November 13th, SpaceX revealed that a planned static fire test of a Crew Dragon’s powerful abort thrusters was completed without issue, a strong sign that the company has successfully redesigned the spacecraft to prevent a catastrophic April 2019 explosion from reoccurring.

Pending a far more extensive analysis, Wednesday’s static fire should leave SpaceX on track to perform Crew Dragon’s next major flight test before the end of 2019.

In an unexpected flourish of transparency, SpaceX and NASA published photos of the Crew Dragon capsule’s static fire test just a few hours after it was completed, an excellent sign that the ‘quick-look’ data analysis immediately following the test was extremely positive. Spaceflight Now was first to visually confirm that the test had occurred, publishing a photo that revealed a whitish cloud of smoke produced by the static fire around 3:15 pm EST (20:15 UTC).

Had a failure similar to the April 2019 explosion occurred, that cloud would have likely been tinged red by unburnt dinitrogen tetroxide (NTO) oxidizer, and the different appearance of November 13th’s exhaust cloud was seen as the first tentative sign that this static fire had gone more successfully.

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Alongside photos of the SuperDraco thruster test published by NASA and SpaceX shortly after its conclusion, SpaceX confirmed that the test was completed without issue. Regardless of whether everything performed exactly as intended, this means that factory-fresh Crew Dragon capsule C205 made it through the test unscathed, likely securing SpaceX and NASA a large volume of uninterrupted telemetry data, as well as the hardware itself.

Just hours after C205’s static fire was completed, NASA published a detailed update, confirming that the tests were finished without any immediately apparent issues.

NASA described the test in much more detail than SpaceX, noting that it began with the ignition of two of Crew Dragon’s 16 Draco maneuvering thrusters, each performing two one-second burns. C205’s eight SuperDraco abort thrusters subsequently ignited and burned for a total of ~9 seconds to simulate required abort performance, followed by the reignition of two Draco thrusters immediately after SuperDraco cutoff.

Each capable of producing several dozen pounds of thrust, both Crew and Cargo Dragon use Draco thrusters to orient themselves in orbit, rendezvous with the International Space Station, and lower their orbits to reenter Earth’s atmosphere. Crew Dragon’s Draco thrusters are also designed to control its attitude during abort scenarios, stabilizing and flipping the spacecraft to prevent a loss of control and ensure proper orientation during emergency parachute deployment. The Draco firings during Crew Dragon’s November 13th static fire were meant to simulate that additional use-case.

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Aside from verifying that SpaceX has successfully redesigned Crew Dragon to mitigate the failure mode that caused capsule C201’s catastrophic explosion in April 2019, the Draco static fires specifically mirrored the burns Crew Dragon C205 will need to perform to successfully complete its In-Flight Abort (IFA) test. As noted by NASA and SpaceX, with the static fire complete, both teams will now comb through the data produced, inspect Crew Dragon to verify its health and the performance of its redesigned high-flow pressurization system, and perform any necessary refurbishment.

A pod of SuperDraco thrusters is pictured here shortly after installation on Crew Dragon C206, the spacecraft set to launch astronauts for the first time ever. (SpaceX)

SuperDraco’s mystery “flaps”

NASA’s post on Crew Dragon’s static fire revealed another thoroughly intriguing detail: the SpaceX spacecraft’s SuperDraco thrusters apparently have flaps! A bit of retroactive speculation suggests that SuperDracos are closed out with plugs of some sort to create a seal against the environment before Crew Dragon is rolled out to the launch pad. Perhaps, in the event of a SuperDraco ignition, SpaceX included actuating flaps as a method of resealing those thrusters prior to splashdown in the Atlantic Ocean.

“Immediately after the SuperDracos shut down, two Dracos thrusters fired and all eight SuperDraco flaps closed, mimicking the sequence required to reorient the spacecraft in-flight to a parachute deploy attitude and close the flaps prior to reentry. The full sequence, from SuperDraco startup to flap closure, spanned approximately 70 seconds.”

NASA, November 13th, 2019

In retrospect, flaps (actuating covers) are an obvious explanation for the cutouts visible directly underneath each SuperDraco pod. (SpaceX)

Given that the obvious utility of those flaps appears to be extremely limited and their associated actuators have to survive the 9+ consecutive seconds of hellish conditions in the event of an actual abort, it seems like an excessively complicated system to include on Crew Dragon. Nevertheless, the ability to guarantee that SuperDracos are water-sealed before splashdown would almost without a doubt make Crew Dragon far easier to refurbish and reuse.

The SuperDraco flaps may also be a holdover from before propulsive Crew Dragon landings were canceled, although the use-cases for such a system still remain unclear. The flaps’ raison d’etre could even be as simple as preventing water intrusion that might otherwise cause Dragon to sink after splashdown.

The fact that Crew Dragon C201’s flaps appeared to be unchanged after launch and recovery suggests that they are more of a backup in the event that the abort thrusters have to be used. (NASA)

Regardless of why they exist, NASA indicates that SpaceX’s November 13th static fire proved that they worked exactly as expected, closing soon after the simulated abort burn to seal Crew Dragon against water intrusion. If NASA and SpaceX’s deep-dive inspections and data analysis uncover no red flags, it’s extremely likely that SpaceX will able to launch C205 for its In-Flight Abort test some 4-8 weeks from now.

If the IFA also goes as planned, Crew Dragon could be ready for its inaugural NASA astronaut launch as early as February or March 2020.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX’s newest Starmind will make earth data centers obsolete

Elon Musk confirmed Starmind as SpaceX’s AI satellite constellation name, targeting one million orbital compute nodes.

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Elon Musk confirmed that Starmind will be the official name of SpaceX’s planned AI satellite constellation, following a trademark filing by xAI that surfaced earlier this week. Starmind is what’s being described to the FCC as a constellation of up to one million AI satellites

It’s worth noting that SpaceX’s Starlink communication satellite and Starmind are built on the same orbital infrastructure concept but serve entirely different purposes. Starlink is a connectivity network, with satellites receiving and relaying data between points on Earth, and functioning as a high-speed internet backbone in space. The satellites themselves do not process or think, and move information from one place to another, the same function a fiber cable performs underground.

SpaceX just forced Verizon, AT&T and T-Mobile to team up for the first time in history

Starmind, on the other hand, is something completely different, and tather than moving data, its satellites would compute data through artificial intelligence and directly in orbit using onboard processors powered by large solar arrays. Where a Starlink satellite is essentially a very fast pipe, a Starmind satellite is a server. The practical implication is that Starmind would allow AI models to run inference, process queries, and generate outputs from space, then beam results down to users anywhere on Earth within milliseconds, and without the data ever needing to travel to a terrestrial data center.

Starship will be able to carry 30 to 50 AI1 satellites per launch, delivering the equivalent of dozens of server racks per flight, with no land acquisition, no power grid approval, and no cooling infrastructure required on the ground.

SpaceX is pursuing this new technology as terrestrial data centers are running into hard limits such as lack of physical space, community opposition, and power and water consumption at a scale that is increasingly difficult to permit. Space has unlimited solar power, natural vacuum cooling, and no zoning boards. Musk said in a June 8 video presentation that he expects space to become the lowest-cost location to deploy AI compute within two to three years. Two AI1 prototypes are scheduled to launch in early 2027, with volume production targeted for the end of that year at a new facility called Gigasat.

The real world applications Starmind enables extend well beyond powering Grok. A constellation of orbiting AI processors could run inference workloads for any paying customer, anywhere on Earth, with latency measured in milliseconds rather than the seconds associated with ground-based cloud routing across continents. Starmind, if it scales as described, would make SpaceX the landlord of AI compute the same way Starlink made it the landlord of satellite internet.

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Tesla pushes back against unfair reporting of accidents

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(Credit: Tesla)

Tesla is pushing back against the unfair reporting of accidents involving its vehicles. Many media outlets were quick to jump to conclusions about a fatal accident involving a Tesla in Katy, Texas, that happened recently.

The driver of the vehicle, which slammed into a brick house and killed a woman inside, stated the car was operating on Autopilot. Tesla CEO Elon Musk and Head of AI Ashok Elluswamy both challenged that claim, with Elluswamy revealing last night that the system was overridden by the driver, who pressed the accelerator pedal “all the way to 100%.”

Tesla finally clarifies fatal Texas crash, confirms driver manually overrode acceleration

The car reached a speed of 73 MPH during the crash, Elluswamy detailed, and stated that the accelerator pedal was even pressed after the crash.

The story has been spread throughout the media with either incomplete or incorrect reporting, with some stories still not updated nearly 24 hours after Musk and Elluswamy posted answers about the crash on X.

The reporting has been a thorn in the side of Tesla for several years. Vehicle accidents involving Teslas are usually reported with the manufacturer’s name in the headline, while other companies are free of criticism when their cars are involved in accidents.

Here’s an example of that:

Many media outlets stated the car was in “self-driving mode” or “Autopilot mode” when the car crashed. The truth is, now that Tesla has chimed in, that the driver had manually overriden the system by pressing the accelerator. Elluswamy commented on the unfair reporting:

“This blatantly irresponsible reporting does more harm to people than they realize.

Using Tesla self-driving is far safer than manual driving, and this was measured over 10B miles.

Planting such FUD in the minds of general public, who might not know the all the facts, might prevent them from using this technology that makes them safer.”

The damage these headlines do to Tesla and the self-driving car movement is unexplainable. Most people do not realize the safeguards that are in place with Tesla’s self-driving functions; many people who have used it know the car would never travel at that speed in a residential area, not even on the most aggressive “Mad Max” setting.

It is important to remember that Tesla Full Self-Driving is not autonomous, and the company never claimed it was. Drivers are still responsible for paying attention and remaining vigilant. They must be able to take over at all times.

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Tesla gets another layer of gamification with Free Supercharging on the line

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Credit: Tesla

Tesla Supercharging is getting yet another layer of gamification, as the company is rolling out a new competition that could win Free Supercharging miles.

Tesla is ramping up its efforts to make vehicle ownership more engaging through gamification. In June 2026, the company announced the 2026 Free Supercharging Competition, building on the Charging Passport feature introduced the previous year. This initiative turns Supercharging into a competitive, collectible adventure while offering substantial real-world incentives.

The Charging Passport, rolled out late last year, functions like a digital travel log or a year-in-review for Tesla owners. These types of things are used by many platforms, including Spotify and Apple Music, which show listeners what type of taste they had for the year.

Accessed in the Tesla App under the ‘Charging’ section, it displays a map of visited Superchargers, key stats, such as total energy charged (kWh), number of unique sites, total charging sessions, top charging day, and miles added. Owners earn collectible Charging Badges in categories, which include:

  • Charging Milestones – for total energy, consecutive weeks of Supercharging, or unique sites visited
  • Iconic Chargers – for Flagship Locations or stations near famous landmarks
  • Special Events – limited-time badges for specific experiences. These badges appear within 24 hours of qualifying activity and provide a fun, shareable recap of an owner’s Supercharging journeys. Milestone progress resets annually, allowing fresh challenges each year

The 2026 contest elevates this gamification by rewarding top performers with lifetime free Supercharging. All Supercharging sessions from January 1 to December 31, 2026, count toward the competition. To participate, owners must enable “Share Charging Data with Tesla App” in vehicle settings and open the 2026 Charging Passport in the app at least once before January 1, 2027.

Nine winners will be selected — three per region (Americas, Asia-Pacific, and EMEA, with some  countries excluded for regulatory reasons) — one in each of three categories:

  • Longest Trip: Longest continuous streak of unique Supercharger locations where each new site is visited within 24 hours of the previous session’s start time
  • Most Unique Supercharger Sites Visited: Highest number of distinct locations
  • Most Energy Supercharged: Highest total in kWh charged at Superchargers

A unique site is defined as shown in the Tesla app or vehicle navigation. Repeat visits during a streak are allowed but do not extend the count. Ties are broken by total energy charged. Ineligible participants include vehicles already receiving free Supercharging, commercial-use vehicles (taxi, rideshare, delivery), Tesla employees and their immediate families, and residents of certain excluded countries.

Winners receive free Supercharging on the winning vehicle for as long as they own or lease it.

This contest is part of Tesla’s broader gamification strategy. The Safety Score has long rewarded safe driving habits with a numerical rating that can influence insurance rates or feature access. The referral program incentivizes owners with credits or free Supercharging months for successful referrals.

In-app statistics, streaks, and community features further encourage engagement. Older third-party apps even awarded “mayor” titles for frequenting specific Superchargers.

By combining digital badges, competitive leaderboards, and high-value rewards, Tesla boosts network utilization, gathers usage data, and fosters deeper owner loyalty. The 2026 Free Supercharging Competition invites enthusiasts to plan epic road trips while turning everyday charging into a rewarding pursuit. With the Passport already proving popular, expect heightened activity across the Supercharger network throughout the year.

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