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SpaceX’s first high-altitude Starship gets ready to prove itself

SpaceX has begun installing functional aerodynamic control surfaces on a Starship prototype for the first time. (NASASpaceflight - bocachicagal)

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SpaceX has begun outfitting its first high-altitude Starship prototype with the basis of functional aerodynamic flaps, potentially paving the way for the ship’s first crucial proof test(s) in the near future.

Unsurprisingly, the first real attempt to install the functional ‘flaps’ Starships will use to fall back to Earth and land has been (relatively) slow going. The tank and engine section of Starship serial number 8 (SN8) – the high-altitude prototype-to-be – was stacked to its full height around August 27th. Shorthand for curved steel sections meant to make Starships more aerodynamic and protect sensitive mechanisms, the first signs of functional ‘aerocovers’ arrived in Boca Chica a few days later on August 31st.

Aerocover ‘caps’ arrived in Boca Chica in mid-August. (NASASpaceflight – bocachicagal)
Long shrouds arrived in mid-September. (NASASpaceflight – bocachicagal)
A possible aerocover installation jig or flap frame. In the foreground, SpaceX already has several pairs of flaps on hand whenever SN8 is ready for them. (NASASpaceflight – bocachicagal)

A much longer aerocover appeared on September 11th and SpaceX appeared to begin installing it on Starship SN8 around September 14th, temporarily tack-welding it to the rocket’s hull. SpaceX may be using a sort of alignment jig (bottom photo above) to ensure that the extremely thin and flexible steel covers are easily installed in a uniform fashion where they’re supposed to be.

If not, the LEGO-esque structure could also be a rudimentary frame for Starship’s aft flaps – heavy and inefficient but extremely cheap and easy to build and tweak. Most of that work is being done inside SpaceX’s Starship assembly building, largely hidden from sight from public perspectives, so it’s hard to say anything with certainty until SN8 rolls out for the first time.

A closer view of the Starship SN8’s first aerocover. (NASASpaceflight – bocachicagal)
Starship SN7.1 is still awaiting its destructive end. (NASASpaceflight – bocachicagal)
SpaceX is already preparing for what comes after SN7.1, however. (NASASpaceflight – bocachicagal)

When that milestone will come is unclear, likely to the extent that even SpaceX isn’t sure. Currently, it’s unknown if SpaceX will fully outfit Starship SN8 with a nosecone and all four flaps before putting the prototype through its first proof tests – possibly up to and including the first static fire test with three Raptor engines. Starship SN8 is the first full-size prototype built out of a new steel alloy and while that alloy is currently being tested to its limits by test tank SN7.1, proving SN8’s integrity first would save a lot of time and effort in the event that SpaceX has more to learn about the limits of 304L steel and the ship fails during basic testing.

If SpaceX chooses to perform a cryogenic proof test prior to fully installing flaps and a nosecone, Starship SN8 could feasibly roll to the launch pad well before the end of the month. In fact, SpaceX moved a hydraulic ram used to simulate Raptor thrust back to the main test stand – where SN8 will likely undergo its first tests – on September 19th. Typically, that ram has been installed just days before a Starship is transported from factory to launch pad.

In the event that SpaceX chooses to perform a cryo proof test and/or static fire prior to fully integrating Starship SN8, the ship could likely be easily moved back to the factory to have its nosecone and flaps installed. Either way, chances are good that SN8 will be ready to head to the launch pad for its first test campaign within the next two weeks.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk says Tesla Cybercab future is ‘obvious to anyone with eyes and a brain’

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Elon Musk said the Tesla Cybercab will perform “a majority of all passenger miles” where it is allowed to operate and that point is “obvious to anyone with eyes and a brain.”

Musk used the point to double down on the company’s decision to ax the cult-favorite Cybertruck, as its production space will be removed and transitioned into additional Cybercab lines. The move has catalyzed a polarizing conversation on whether its right or wrong.

Whatever side you are on — it’s happening.

Regardless, Musk seems to be getting to the point that he is done talking about the choice. At some point, you have to think that this was truly a difficult decision for him and the company as well, and this is not something he took lightly. In fact, he’s probably a little bit disappointed with it, too.

But the point remains that the Cybertruck is gone. Musk’s focus is purely on developing an autonomous platform that the world will utilize for transportation, and he’s telling you that anyone “with eyes and a brain” can see it:

Tesla is betting that all of its passengers in the future will be okay with not owning their own personal cars and will be fine with ride-hailing for the rest of their lives. Every dinner, every errand, every trip to the airport and transportation thereafter, will all be operated by ride-sharing, and in Tesla’s perfect world, it will happen in a Cybercab.

As of now, Cybercab is only active in Austin, but it has been spotted all over the country with a driver behind the wheel in those prototypes. In Austin, the car has no steering wheel or pedals for people to control the vehicle.

The Cybertruck dilemma is one that has truly come across the entire Tesla community and while it seems to be a great idea to keep it because people love it, the business side of things is steering Musk and Tesla in another direction.

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Tesla slims Cybertruck offerings to only its most expensive trim

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Credit: u/dregonzz/Reddit

Tesla has slimmed its Cybertruck offerings to offer only its most expensive trim: the Cyberbeast.

After announcing that the Cybertruck would no longer be produced and the company would wind down manufacturing sometime in the middle of 2027, Tesla started to eliminate some of the configurations offered to customers.

Now, only one remains: the $109,990 Cyberbeast. This is truly what seems like Tesla’s last effort to deter any remaining orders from coming in: eliminate the cheap trims and leave only the high-dollar vehicle within the lineup of Cybertruck options.

Those who want to take advantage of this last-ditch opportunity to own Tesla’s symbolic pickup have to pay to play.

Tesla says the reason for the wind down is truly because of Cybercab and its importance to the future.

Despite cries for Tesla to continue production of the pickup, Musk says it is too difficult to ramp a high-volume line instead of ending the truck altogether. He also says Cybercab is what will take passengers around for the “majority of all miles in any jurisdiction where it is not prohibited by law.”

Tesla is going all in on autonomy, and that’s never been a secret. But the commitment to a two-door, two-seat Cybercab truly limits people from having options for labor or hobbies. It also limits people from having their entire family in a single car.

Parents with even a single child will be required to take multiple vehicles if Cybercab is truly the only option Tesla plans to have.

Elon Musk keeps justifying Tesla Cybertruck’s cancelation, but it’s confusing

Tesla has stated the Robovan will also be in production eventually, but it still does not seem like the most ideal vehicle to own. It seems like it is geared more toward commercial uses, but Tesla might have something in the pipeline for families.

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Tesla exec hints at a wild fix for Robotaxi’s biggest weather problem

Tesla VP Lars Moravy says focused lasers could keep robotaxi cameras clear instead of wipers.

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Tesla Cybercab in a rainy Austin, Texas rendering

Tesla may one day use lasers instead of wiper blades to keep its robotaxi cameras clear. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, floated the idea in a new episode of Jay Leno’s Garage released Monday, where he and design chief Franz von Holzhausen walked Leno through the Model Y L.

“If you fire them in a focused area, you can clean the sheet of water and create a barrier,” Moravy said. “When you think about autonomy, it might be a good solution to only clean the area where the camera is.” He added that clearing an entire windshield would take too many lasers to be practical.

The comment brings back one of Tesla’s stranger patents. The company filed for “Pulsed Laser Cleaning of Debris Accumulated on Glass Articles in Vehicles and Photovoltaic Assemblies” in May 2019, and the U.S. Patent Office granted it in September 2021. An updated divisional version was granted on March 31, 2026. The system detects debris on the glass, identifies what it is, and pulses the laser at a calibrated rate so the beam never penetrates deeper than the glass itself. The filing names windshields, side windows, camera lenses and solar panels as possible targets.

Lasers were once rumored for the Cybertruck, which appeared at its November 2019 unveiling with no wipers at all. Tesla eventually settled on a single oversized blade, and Elon Musk admitted the wiper was the part of the truck that troubled him the most. That production line is now scheduled to shut down around mid 2027 to make room for more Cybercab output.

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What has changed since then is who is in the vehicle. A privately owned car has a driver who can notice a smeared windshield and do something about it. A Cybercab heading to its next pickup has nobody on board to check. Tesla has been chipping away at that problem with conventional hardware. Model Y Robotaxis in Austin were spotted with washers on their side repeater cameras in January, and a lens cleaning patent granted in May describes a fluid and wiper assembly for vehicle cameras and Optimus’ eyes. A laser would remove the fluid and the blades, both of which need regular replacement across a fleet.

The same episode gave Leno his first ride on Full Self-Driving (Supervised). The Model Y L pulled over on its own when an ambulance approached with its sirens on. “We got it on self-driving mode! I’m not touching anything,” Leno said. Moravy and von Holzhausen also explained that owners remain responsible while using FSD (Supervised), while Tesla takes responsibility for Robotaxi rides because it acts as the operator. Tesla launched the Model Y L in the U.S. in July at $61,990.

Moravy gave no timeline, and he described the laser setup as something Tesla is considering rather than a confirmed feature. The fleet it would serve keeps getting bigger, though. Tesla launched unsupervised Robotaxi service in San Antonio on Monday, its eighth city, and expanded its Austin service area to roughly 443 square miles on the same day. Several of those markets, including Houston, Miami and Tampa, see heavy seasonal rain.

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