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SpaceX’s first high-altitude Starship gets ready to prove itself

SpaceX has begun installing functional aerodynamic control surfaces on a Starship prototype for the first time. (NASASpaceflight - bocachicagal)

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SpaceX has begun outfitting its first high-altitude Starship prototype with the basis of functional aerodynamic flaps, potentially paving the way for the ship’s first crucial proof test(s) in the near future.

Unsurprisingly, the first real attempt to install the functional ‘flaps’ Starships will use to fall back to Earth and land has been (relatively) slow going. The tank and engine section of Starship serial number 8 (SN8) – the high-altitude prototype-to-be – was stacked to its full height around August 27th. Shorthand for curved steel sections meant to make Starships more aerodynamic and protect sensitive mechanisms, the first signs of functional ‘aerocovers’ arrived in Boca Chica a few days later on August 31st.

Aerocover ‘caps’ arrived in Boca Chica in mid-August. (NASASpaceflight – bocachicagal)
Long shrouds arrived in mid-September. (NASASpaceflight – bocachicagal)
A possible aerocover installation jig or flap frame. In the foreground, SpaceX already has several pairs of flaps on hand whenever SN8 is ready for them. (NASASpaceflight – bocachicagal)

A much longer aerocover appeared on September 11th and SpaceX appeared to begin installing it on Starship SN8 around September 14th, temporarily tack-welding it to the rocket’s hull. SpaceX may be using a sort of alignment jig (bottom photo above) to ensure that the extremely thin and flexible steel covers are easily installed in a uniform fashion where they’re supposed to be.

If not, the LEGO-esque structure could also be a rudimentary frame for Starship’s aft flaps – heavy and inefficient but extremely cheap and easy to build and tweak. Most of that work is being done inside SpaceX’s Starship assembly building, largely hidden from sight from public perspectives, so it’s hard to say anything with certainty until SN8 rolls out for the first time.

A closer view of the Starship SN8’s first aerocover. (NASASpaceflight – bocachicagal)
Starship SN7.1 is still awaiting its destructive end. (NASASpaceflight – bocachicagal)
SpaceX is already preparing for what comes after SN7.1, however. (NASASpaceflight – bocachicagal)

When that milestone will come is unclear, likely to the extent that even SpaceX isn’t sure. Currently, it’s unknown if SpaceX will fully outfit Starship SN8 with a nosecone and all four flaps before putting the prototype through its first proof tests – possibly up to and including the first static fire test with three Raptor engines. Starship SN8 is the first full-size prototype built out of a new steel alloy and while that alloy is currently being tested to its limits by test tank SN7.1, proving SN8’s integrity first would save a lot of time and effort in the event that SpaceX has more to learn about the limits of 304L steel and the ship fails during basic testing.

If SpaceX chooses to perform a cryogenic proof test prior to fully installing flaps and a nosecone, Starship SN8 could feasibly roll to the launch pad well before the end of the month. In fact, SpaceX moved a hydraulic ram used to simulate Raptor thrust back to the main test stand – where SN8 will likely undergo its first tests – on September 19th. Typically, that ram has been installed just days before a Starship is transported from factory to launch pad.

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In the event that SpaceX chooses to perform a cryo proof test and/or static fire prior to fully integrating Starship SN8, the ship could likely be easily moved back to the factory to have its nosecone and flaps installed. Either way, chances are good that SN8 will be ready to head to the launch pad for its first test campaign within the next two weeks.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Semi pricing revealed after company uncovers trim levels

This is a step up from the prices that were revealed back in 2017, but with inflation and other factors, it is no surprise Tesla could not come through on the numbers it planned to offer nine years ago. When the Semi was unveiled in November 2017, Tesla had three pricing levels:

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Credit: Tesla

Tesla Semi pricing appears to have been revealed after the company started communicating with the entities interested in purchasing its all-electric truck. The pricing details come just days after Tesla revealed it planned to offer two trim levels and uncovered the specs of each.

After CEO Elon Musk said the Semi would enter volume production this year, Tesla revealed trim levels shortly thereafter. Offering a Standard Range and a Long Range trim will fit the needs of many companies that plan to use the truck for local and regional deliveries.

Tesla Semi lines up for $165M in California incentives ahead of mass production

It will also be a good competitor to the all-electric semi trucks already available from companies like Volvo.

With the release of specs, Tesla helped companies see the big picture in terms of what the Semi could do to benefit their business. However, pricing information was not available.

A new report from Electrek states that Tesla has been communicating with those interested companies and is pricing the Standard Range at $250,000 per unit, while the Long Range is priced at $290,000. These prices come before taxes and destination fees.

This is a step up from the prices that were revealed back in 2017, but with inflation and other factors, it is no surprise Tesla could not come through on the numbers it planned to offer nine years ago. When the Semi was unveiled in November 2017, Tesla had three pricing levels:

  • $150,000 for a 300-mile range version
  • $180,000 for a 500-mile range version
  • $200,000 for a limited “Founders Series” edition; full upfront payment required for priority production and limited to just 1,000 units

Tesla has not officially released any specific information regarding pricing on the Semi, but it is not surprising that it has not done so. The Semi is a vehicle that will be built for businesses, and pricing information is usually reserved for those who place reservations. This goes for most products of this nature.

The Semi will be built at a new, dedicated production facility in Sparks, Nevada, which Tesla broke ground on in 2024. The factory was nearly complete in late 2025, and executives confirmed that the first “online builds” were targeted for that same time.

Meaningful output is scheduled for this year, as Musk reiterated earlier this week that it would enter mass production this year. At full capacity, the factory will build 50,000 units annually.

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Tesla executive moves on after 13 years: ‘It has been a privilege to serve’

“It is challenging to encapsulate 13 years in a single post. The journey at Tesla has been one of continuous evolution. From the technical intricacies of designing, building, and operating one of the world’s largest AI clusters to impactful contributions in IT, Security, Sales, and Service, it has been a privilege to serve,” Jegannathan said in the post.

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Credit: Tesla

Tesla executive Raj Jegannathan is moving on from the company after 13 years, he announced on LinkedIn on Monday.

“It is challenging to encapsulate 13 years in a single post. The journey at Tesla has been one of continuous evolution. From the technical intricacies of designing, building, and operating one of the world’s largest AI clusters to impactful contributions in IT, Security, Sales, and Service, it has been a privilege to serve,” Jegannathan said in the post.

After starting as a Senior Staff Engineer in Fremont back in November 2012, Jegannathan slowly worked his way through the ranks at Tesla. His most recent role was Vice President of IT/AI Infrastructure, Business Apps, and Infosec.

However, it was reported last year that Jegannathan had taken on a new role, which was running the North American sales team following the departure of Troy Jones, who had held the position previously.

While Jegannathan’s LinkedIn does not mention this position specifically, it seemed to be accurate, considering Tesla had not explicitly promoted any other person to the role.

It is a big loss for Tesla, but not a destructive departure. Jegannathan was one of the few company executives who answered customer and fan questions on X, a unique part of the Tesla ownership experience.

Tesla to offer Full Self-Driving gifting program: here’s how it will work

It currently remains unclear if Jegannathan was removed from the position or if he left under his own accord.

“As I move on, I do so with a full heart and excitement for what lies ahead. Thank you, Tesla, for this wonderful opportunity!” he concluded.

The departure marks a continuing trend of executives leaving the company, as the past 24 months have seen some significant turnover at the executive level.

Tesla has shown persistently elevated executive turnover over the past two years, as names like Drew Baglino, Rohan Patel, Rebecca Tinucci, Daniel Ho, Omead Afshar, Milan Kovac, and Siddhant Awasthi have all been notable names to exit the company in the past two years.

There are several things that could contribute to this. Many skeptics will point to Elon Musk’s politics, but that is not necessarily the case.

Tesla is a difficult, but rewarding place to work. It is a company that requires a lot of commitment, and those who are halfway in might not choose to stick around. Sacrificing things like time with family might not outweigh the demands of Tesla and Musk.

Additionally, many of these executives have made a considerable amount of money thanks to stock packages the company offers to employees. While many might be looking for new opportunities, some might be interested in an early retirement.

Tesla is also in the process of transitioning away from its most notable division, automotive. While it still plans to manufacture cars in the millions, it is turning more focus toward robotics and autonomy, and these plans might not align with what some executives might want for themselves. There are a wide variety of factors in the decision to leave a job, so it is important not to immediately jump to controversy.

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Lemonade launches Tesla FSD insurance program in Oregon

The program was announced by Lemonade co-founder Shai Wininger on social media platform X.

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Credit: Grok Imagine

Tesla drivers in Oregon can now receive significant insurance discounts when using FSD, following the launch of Lemonade’s new Autonomous Car insurance program. 

The program was announced by Lemonade co-founder Shai Wininger on social media platform X.

Lemonade launches FSD-based insurance in Oregon

In a post on X, Wininger confirmed that Lemondade’s Autonomous Car insurance product for Tesla is now live in Oregon. The program allows eligible Tesla owners to receive roughly 50% off insurance costs for every mile driven using Tesla’s FSD system.

“And… we’re ON. @Lemonade_Inc’s Autonomous Car for @Tesla FSD is now live in Oregon. Tesla drivers in Oregon can now get ~50% off their Tesla FSD-driven miles + the best car insurance experience in the US, bar none,” Wininger wrote in his post. 

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As per Lemonade on its official website, the program is built on Tesla’s safety data, which indicates that miles driven using FSD are approximately twice as safe as those driven manually. As a result, Lemonade prices those miles at a lower rate. The insurer noted that as FSD continues to improve, associated discounts could increase over time.

How Lemonade tracks FSD miles

Lemonade’s FSD discount works through a direct integration with Tesla vehicles, enabled only with a driver’s explicit permission. Once connected, the system distinguishes between miles driven manually and those driven using FSD, applying the discount automatically to qualifying miles.

There is no minimum FSD usage requirement. Drivers who use FSD occasionally still receive discounted rates for those miles, while non-FSD miles are billed at competitive standard rates. Lemonade also emphasized that coverage and claims handling remain unchanged regardless of whether a vehicle is operating under manual control or FSD at the time of an incident.

The program is currently available only to Teslas equipped with Hardware 4 or newer, running firmware version 2025.44.25.5 or later. Lemonade also allows policyholders to bundle Tesla insurance with renters, homeowners, pet, or life insurance policies for additional savings.

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