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SpaceX is halfway done building the world’s largest rocket booster

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New photos of the SpaceX Starship program’s first Super Heavy confirm that the booster prototype – known as Booster Number 1 (BN1) and set to become the largest rocket booster ever built – is already halfway complete.

Set to be the world’s tallest, heaviest, and most powerful liquid rocket booster ever built, Super Heavy is expected to measure some 70 meters (~230 ft) tip to tail, weigh ~3700 metric tons fully fueled, and produce around 7500 metric tons (16.5 million lbf) of thrust at liftoff. Starship, the reusable upper stage and spacecraft SpaceX is busy prototyping and testing, is 40% shorter than Super Heavy and features less than a quarter as many Raptor engines, producing thrust roughly equivalent to Falcon 9’s first stage.

Aside from a three or four-ring engine section, every subsection of the first Super Heavy booster is complete and awaiting assembly. (NASASpaceflight – bocachicagal)

Super Heavy will be equivalent to almost ten Falcon 9s at full thrust and outclass every rocket ever built. However, the basic design of the booster is effectively the same as any other liquid-fueled rocket, opting for a tall and thin Falcon-style cylinder with a high aspect ratio and no exterior coating – just bare metal.

Super Heavy’s airframe is made up of two main propellant tanks joined by a “common dome” and capped at both ends with an interstage (the structure that mates the booster to Starship) and engine/skirt section (encloses the thrust dome, supports landing legs, and houses umbilical ports).

The Interplanetary Transport System (ITS), circa 2016. While heavily outdated, it still serves as a good representation of Super Heavy’s basic layout. (SpaceX)
Starship and Super Heavy, circa 2019. (SpaceX)

While Super Heavy is dramatically different from Starship by almost any measure, SpaceX has ensured that hardware commonality is as extensive as possible. Ultimately, with minor tweaks, that means that SpaceX can (in theory) build Super Heavy with the exact same tools and techniques it’s used to churn out Starship prototypes.

As of the end of this month, a flurry of public photos from local (and visiting) photographers have confirmed that Super Heavy booster BN1 is effectively halfway to completion and currently stands 18 steel rings tall. Aside from booster-specific layout changes, that 33-meter-tall (~105 ft) barrel section is virtually identical to a Starship’s 20-ring barrel section, lacking only conical nose section that caps them off.

The bulk of Super Heavy BN1’s liquid oxygen (LOx) tank is lifted beside Starship SN10. (NASASpaceflight)

The 18-ring stack also guarantees that the current assembly is Super Heavy BN1’s liquid oxygen (LOx) tank and confirms that like ITS, BFR, Falcon 9, and other SpaceX rockets, Super Heavy’s LOx tank will sit above its fuel (methane) tank. Likely either 38 or 39 rings tall overall, it also indicates that BN1 is a ring away from half of its full height, leaving the integration of its strengthened methane tank, custom engine section, and skirt as the last major tasks standing between SpaceX and its first Super Heavy prototype.

Bearing attachment points for four Raptor engines and unfinished cutouts for four more, the first Super Heavy thrust dome appears to be complete and awaiting its sleeve of steel rings. (NASASpaceflight – bocachicagal)
Meanwhile, Super Heavy BN1’s common dome section appears to be ready to join the rest of its assembled LOx tank any day now. (NASASpaceflight – bocachicagal)

According to Elon Musk, SpaceX will likely hop BN1 if or when it passes initial cryogenic proof and static fire testing. If that goes according to plan, it’s unclear if BN1 can be converted for two-stage Starship launch attempts or if SpaceX will simply move on to BN2 (already under construction).

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla CEO Elon Musk outlines expectations for Cybercab production

“…initial production is always very slow and follows an S-curve. The speed of production ramp is inversely proportionate to how many new parts and steps there are. For Cybercab and Optimus, almost everything is new, so the early production rate will be agonizingly slow, but eventually end up being insanely fast.”

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Credit: Tesla

Tesla CEO Elon Musk outlined expectations for Cybercab production as the vehicle is officially set to start rolling off manufacturing lines at the company’s Giga Texas factory in less than 100 days.

Cybercab is specifically designed and catered to Tesla’s self-driving platform and Robotaxi ride-hailing service. The company has been pushing hard to meet its self-set expectations for rolling out an effective self-driving suite, and with the Cybercab coming in under 100 days, it now needs to push for Unsupervised Self-Driving in the same time frame.

Tesla CEO Elon Musk confirms Robotaxi is set to go unsupervised

This is especially pertinent because the Cybercab is expected to be built without a steering wheel or pedals, and although some executives have said they would build the car with those things if it were necessary.

However, Musk has maintained that the Cybercab will not have either of those things: it will have two seats and a screen, and that’s it.

With production scheduled for less than 100 days, Musk broke down what people should expect from the initial manufacturing phases, being cautiously optimistic about what the early stages will likely entail:

“…initial production is always very slow and follows an S-curve. The speed of production ramp is inversely proportionate to how many new parts and steps there are. For Cybercab and Optimus, almost everything is new, so the early production rate will be agonizingly slow, but eventually end up being insanely fast.”

Musk knows better than most about the challenges of ramping up production of vehicles. With the Model 3, Musk routinely refers to it as “production hell.” The Cybertruck, because of its polarizing design and stainless steel exterior, also presented challenges to Tesla.

The Cybercab definitely presents an easier production process for Tesla, and the company plans to build millions of units per year.

Musk said back in October 2024:

“We’re aiming for at least 2 million units a year of Cybercab. That will be in more than one factory, but I think it’s at least 2 million units a year, maybe 4 million ultimately.”

When April comes, we will find out exactly how things will move forward with Cybercab production.

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Tesla reveals awesome Model 3 and Model Y incentive, but it’s ending soon

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Credit: Tesla Europe & Middle East/X

Tesla has revealed an awesome Model 3 and Model Y incentive to help consumers make the jump to one of its affordable mass-market vehicles, but it’s ending soon.

Tesla is offering one free upgrade on eligible inventory of the Model 3 and Model Y until February 2.

This would help buyers receive the most expensive paid option on the vehicle at no additional cost, meaning white interior or a more premium paint option will be free of charge if you take delivery on or before February 2.

Tesla states on its website for the offer:

“Only for limited inventory while supplies last. Price displayed on inventory listings already deducts the cost of the free option.”

This latest incentive is just another advantage Tesla has by selling its vehicles directly and not using some sort of dealership model that relies on approvals from higher-ups. It is important to note that these programs are offered to help stimulate demand and push vehicles into customers’ hands.

It is not the only incentive Tesla is currently offering, either. In fact, there is a much larger incentive program that Tesla is working on, and it has to do with Full Self-Driving transfers, which could result in even more sales for the company through Q1.

Tesla is ending its FSD Transfer program on March 31, as it plans to transition to a Subscription-only basis with the self-driving suite for anyone who has not already purchased it outright.

This could help drive some on-the-fence buyers to new vehicles, but it remains to be seen. Given the timing of the program’s demise, it appears Tesla is hoping to use it to add additional sales and bolster a strong Q1 2026.

Interior and exterior paint colors can add up to $2,000 if you choose the most premium Ultra Red body color, or an additional $1,000 for the Black and White interior option. The discount, while small, could help get someone their preferred design configuration, instead of settling for something that is not quite what they want.

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Tesla Full Self-Driving gets outrageous insurance offer with insanely cheap rates

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Credit: Ashok Elluswamy/X

Tesla Full Self-Driving is getting an outrageous insurance offer with insanely cheap rates that will slash the cost of coverage by 50 percent.

Lemonade, a digital insurance company, has launched its first-of-a-kind product known as Lemonade Autonomous Car Insurance, and it is starting with an exclusive offer to FSD. The new offer will cut rates for FSD-engaged driving by “approximately 50 percent,” highlighting the data that shows a significantly safer driving environment when the suite is activated and engaged.

The company also said it plans to introduce even cheaper rates as Tesla continues to release more advanced FSD versions through software updates. Tesla has been releasing new FSD versions every few weeks, highlighting vast improvements for those who have the latest AI4 chip.

The announcement comes just a few months afterLemonade Co-Founder and President Shai Wininger said that he wanted to insure FSD vehicles for “almost free.” He said that Tesla’s API complemented Lemonade’s AI-based platform because it provides “richer and more accurate driving behavior data than traditional UBI devices.”

Tesla Full Self-Driving gets an offer to be insured for ‘almost free’

In mid-December, Lemonade then offered Tesla owners in California, Oregon, and Arizona the opportunity to connect their vehicles directly to the company’s app, which would provide a direct connection and would require a separate telematics device, which is required with other insurance providers who offer rates based on driving behaviors.

This latest development between Lemonade and Tesla is something that Wininger believes will be different because of the advanced nature of FSD:

“Traditional insurers treat a Tesla like any other car, and AI like any other driver. But a car that sees 360 degrees, never gets drowsy, and reacts in milliseconds can’t be compared to a human.”

He went on to say that the existing pay-per-mile product has given the company something that no traditional insurer has been able to offer. This comes through Lemonade’s “unique tech stack designed to collect massive amounts of real driving data for precise, dynamic pricing.”

The reputation FSD has gathered over the past few years is really impressive. Wininger backed this with some more compliments:

“Teslas driven with FSD are involved in far fewer accidents. By connecting to the Tesla onboard computer, our models are able to ingest incredibly nuanced sensor data that lets us price our insurance with higher precision than ever before.”

The product will begin its official rollout in Arizona on January 26. Oregon will get it a month later.

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