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SpaceX is halfway done building the world’s largest rocket booster

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New photos of the SpaceX Starship program’s first Super Heavy confirm that the booster prototype – known as Booster Number 1 (BN1) and set to become the largest rocket booster ever built – is already halfway complete.

Set to be the world’s tallest, heaviest, and most powerful liquid rocket booster ever built, Super Heavy is expected to measure some 70 meters (~230 ft) tip to tail, weigh ~3700 metric tons fully fueled, and produce around 7500 metric tons (16.5 million lbf) of thrust at liftoff. Starship, the reusable upper stage and spacecraft SpaceX is busy prototyping and testing, is 40% shorter than Super Heavy and features less than a quarter as many Raptor engines, producing thrust roughly equivalent to Falcon 9’s first stage.

Aside from a three or four-ring engine section, every subsection of the first Super Heavy booster is complete and awaiting assembly. (NASASpaceflight – bocachicagal)

Super Heavy will be equivalent to almost ten Falcon 9s at full thrust and outclass every rocket ever built. However, the basic design of the booster is effectively the same as any other liquid-fueled rocket, opting for a tall and thin Falcon-style cylinder with a high aspect ratio and no exterior coating – just bare metal.

Super Heavy’s airframe is made up of two main propellant tanks joined by a “common dome” and capped at both ends with an interstage (the structure that mates the booster to Starship) and engine/skirt section (encloses the thrust dome, supports landing legs, and houses umbilical ports).

The Interplanetary Transport System (ITS), circa 2016. While heavily outdated, it still serves as a good representation of Super Heavy’s basic layout. (SpaceX)
Starship and Super Heavy, circa 2019. (SpaceX)

While Super Heavy is dramatically different from Starship by almost any measure, SpaceX has ensured that hardware commonality is as extensive as possible. Ultimately, with minor tweaks, that means that SpaceX can (in theory) build Super Heavy with the exact same tools and techniques it’s used to churn out Starship prototypes.

As of the end of this month, a flurry of public photos from local (and visiting) photographers have confirmed that Super Heavy booster BN1 is effectively halfway to completion and currently stands 18 steel rings tall. Aside from booster-specific layout changes, that 33-meter-tall (~105 ft) barrel section is virtually identical to a Starship’s 20-ring barrel section, lacking only conical nose section that caps them off.

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The bulk of Super Heavy BN1’s liquid oxygen (LOx) tank is lifted beside Starship SN10. (NASASpaceflight)

The 18-ring stack also guarantees that the current assembly is Super Heavy BN1’s liquid oxygen (LOx) tank and confirms that like ITS, BFR, Falcon 9, and other SpaceX rockets, Super Heavy’s LOx tank will sit above its fuel (methane) tank. Likely either 38 or 39 rings tall overall, it also indicates that BN1 is a ring away from half of its full height, leaving the integration of its strengthened methane tank, custom engine section, and skirt as the last major tasks standing between SpaceX and its first Super Heavy prototype.

Bearing attachment points for four Raptor engines and unfinished cutouts for four more, the first Super Heavy thrust dome appears to be complete and awaiting its sleeve of steel rings. (NASASpaceflight – bocachicagal)
Meanwhile, Super Heavy BN1’s common dome section appears to be ready to join the rest of its assembled LOx tank any day now. (NASASpaceflight – bocachicagal)

According to Elon Musk, SpaceX will likely hop BN1 if or when it passes initial cryogenic proof and static fire testing. If that goes according to plan, it’s unclear if BN1 can be converted for two-stage Starship launch attempts or if SpaceX will simply move on to BN2 (already under construction).

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla brings Model Y L ‘Launch Series’ to the U.S. at $61,990

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Tesla has officially launched the Model Y L in the United States and Puerto Rico for $61,990. It is the longer-wheelbase version of the Model Y, and has been available in China since last year.

Tesla brings the Model Y L to the U.S. just months after it phased out the only pure SUV in its lineup, the Model X. It is slightly longer than the Model Y configurations that are already available in the U.S., and features a three-row, six-seat setup with Captain’s Chairs being among the many features that make this a truly fantastic offering.

The Model Y L is priced competitively at $61,990, and features 325 miles of range and a 0-60 MPH in just 4.4 seconds.

Tesla also added a handful of new features that are not available in even the Premium Model Y. Here’s a full list of its features:

  • Heated/Ventilated Front Seats with Powered Thigh Cushion
  • Heated/Ventilated Captain’s Seats in Second Row with Powered Armrests & One-Touch Fold
  • Heated Third-Row Seats with Power Recline, One-Touch Fold & Child Seat Anchors
  • Improved Airflow, Increased Efficiency, More Range
  • 89 cubic feet of trunk space
  • Upgraded Acoustic Glass and Suspension to Minimize Road Noise
  • Adaptive Damping for a Smooth, Stable Ride
  • Staggered Tires for Enhanced Grip
  • Larger Tailgate for Better Rear Visibility and Bigger Windows Overall
  • 16″ First Row and 8″ Second Row Touchscreens
  • 19-Speaker Immersive Tesla Audio
  • 50W Wireless Charging Pads with Active Cooling and Charging Ports for All Other Seats
  • FSD Supervised and Integrated Grok AI

Tesla is also delivering these first units as a “Launch Series,” which comes with additional features, such as:

  • Door Trim Puddle Lights
  • Suede Dashboard Wing
  • Exterior and Interior Badging
  • Floor Mats
  • Sill Plates

The launch of the Model Y L in the U.S. marks a huge offering from Tesla to U.S. consumers. People have been calling for Tesla to bring a larger car to the U.S., and it needed it more than ever now that the Model X is gone.

It is a huge accomplishment for Tesla to get the Model Y L to the U.S., and after reporting strong deliveries today, it will be interesting to see how this car impacts future quarterly delivery reports.

Deliveries for the Model Y L “Launch Series” are slated for September or October of this year.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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