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SpaceX is halfway done building the world’s largest rocket booster

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New photos of the SpaceX Starship program’s first Super Heavy confirm that the booster prototype – known as Booster Number 1 (BN1) and set to become the largest rocket booster ever built – is already halfway complete.

Set to be the world’s tallest, heaviest, and most powerful liquid rocket booster ever built, Super Heavy is expected to measure some 70 meters (~230 ft) tip to tail, weigh ~3700 metric tons fully fueled, and produce around 7500 metric tons (16.5 million lbf) of thrust at liftoff. Starship, the reusable upper stage and spacecraft SpaceX is busy prototyping and testing, is 40% shorter than Super Heavy and features less than a quarter as many Raptor engines, producing thrust roughly equivalent to Falcon 9’s first stage.

Aside from a three or four-ring engine section, every subsection of the first Super Heavy booster is complete and awaiting assembly. (NASASpaceflight – bocachicagal)

Super Heavy will be equivalent to almost ten Falcon 9s at full thrust and outclass every rocket ever built. However, the basic design of the booster is effectively the same as any other liquid-fueled rocket, opting for a tall and thin Falcon-style cylinder with a high aspect ratio and no exterior coating – just bare metal.

Super Heavy’s airframe is made up of two main propellant tanks joined by a “common dome” and capped at both ends with an interstage (the structure that mates the booster to Starship) and engine/skirt section (encloses the thrust dome, supports landing legs, and houses umbilical ports).

The Interplanetary Transport System (ITS), circa 2016. While heavily outdated, it still serves as a good representation of Super Heavy’s basic layout. (SpaceX)
Starship and Super Heavy, circa 2019. (SpaceX)

While Super Heavy is dramatically different from Starship by almost any measure, SpaceX has ensured that hardware commonality is as extensive as possible. Ultimately, with minor tweaks, that means that SpaceX can (in theory) build Super Heavy with the exact same tools and techniques it’s used to churn out Starship prototypes.

As of the end of this month, a flurry of public photos from local (and visiting) photographers have confirmed that Super Heavy booster BN1 is effectively halfway to completion and currently stands 18 steel rings tall. Aside from booster-specific layout changes, that 33-meter-tall (~105 ft) barrel section is virtually identical to a Starship’s 20-ring barrel section, lacking only conical nose section that caps them off.

The bulk of Super Heavy BN1’s liquid oxygen (LOx) tank is lifted beside Starship SN10. (NASASpaceflight)

The 18-ring stack also guarantees that the current assembly is Super Heavy BN1’s liquid oxygen (LOx) tank and confirms that like ITS, BFR, Falcon 9, and other SpaceX rockets, Super Heavy’s LOx tank will sit above its fuel (methane) tank. Likely either 38 or 39 rings tall overall, it also indicates that BN1 is a ring away from half of its full height, leaving the integration of its strengthened methane tank, custom engine section, and skirt as the last major tasks standing between SpaceX and its first Super Heavy prototype.

Bearing attachment points for four Raptor engines and unfinished cutouts for four more, the first Super Heavy thrust dome appears to be complete and awaiting its sleeve of steel rings. (NASASpaceflight – bocachicagal)
Meanwhile, Super Heavy BN1’s common dome section appears to be ready to join the rest of its assembled LOx tank any day now. (NASASpaceflight – bocachicagal)

According to Elon Musk, SpaceX will likely hop BN1 if or when it passes initial cryogenic proof and static fire testing. If that goes according to plan, it’s unclear if BN1 can be converted for two-stage Starship launch attempts or if SpaceX will simply move on to BN2 (already under construction).

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla is improving Giga Berlin’s free “Giga Train” service for employees

With this initiative, Tesla aims to boost the number of Gigafactory Berlin employees commuting by rail while keeping the shuttle free for all riders.

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Credit: Jürgen Stegemann/LinkedIn

Tesla will expand its factory shuttle service in Germany beginning January 4, adding direct rail trips from Berlin Ostbahnhof to Giga Berlin-Brandenburg in Grünheide.

With this initiative, Tesla aims to boost the number of Gigafactory Berlin employees commuting by rail while keeping the shuttle free for all riders.

New shuttle route

As noted in a report from rbb24, the updated service, which will start January 4, will run between the Berlin Ostbahnhof East Station and the Erkner Station at the Gigafactory Berlin complex. Tesla stated that the timetable mirrors shift changes for the facility’s employees, and similar to before, the service will be completely free. The train will offer six direct trips per day as well.

“The service includes six daily trips, which also cover our shift times. The trains will run between Berlin Ostbahnhof (with a stop at Ostkreuz) and Erkner station to the Gigafactory,” Tesla Germany stated.

Even with construction continuing at Fangschleuse and Köpenick stations, the company said the route has been optimized to maintain a predictable 35-minute travel time. The update follows earlier phases of Tesla’s “Giga Train” program, which initially connected Erkner to the factory grounds before expanding to Berlin-Lichtenberg.

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Tesla pushes for majority rail commuting

Tesla began production at Grünheide in March 2022, and the factory’s workforce has since grown to around 11,500 employees, with an estimated 60% commuting from Berlin. The facility produces the Model Y, Tesla’s best-selling vehicle, for both Germany and other territories.

The company has repeatedly emphasized its goal of having more than half its staff use public transportation rather than cars, positioning the shuttle as a key part of that initiative. In keeping with the factory’s sustainability focus, Tesla continues to allow even non-employees to ride the shuttle free of charge, making it a broader mobility option for the area.

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Tesla Model 3 and Model Y dominate China’s real-world efficiency tests

The Tesla Model 3 posted 20.8 kWh/100 km while the Model Y followed closely at 21.8 kWh/100 km.

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Credit: Grok Imagine

Tesla’s Model 3 and Model Y once again led the field in a new real-world energy-consumption test conducted by China’s Autohome, outperforming numerous rival electric vehicles in controlled conditions. 

The results, which placed both Teslas in the top two spots, prompted Xiaomi CEO Lei Jun to acknowledge Tesla’s efficiency advantage while noting that his company’s vehicles will continue refining its own models to close the gap.

Tesla secures top efficiency results

Autohome’s evaluation placed all vehicles under identical conditions, such as a full 375-kg load, cabin temperature fixed at 24°C on automatic climate control, and a steady cruising speed of 120 km/h. In this environment, the Tesla Model 3 posted 20.8 kWh/100 km while the Model Y followed closely at 21.8 kWh/100 km, as noted in a Sina News report. 

These figures positioned Tesla’s vehicles firmly at the top of the ranking and highlighted their continued leadership in long-range efficiency. The test also highlighted how drivetrain optimization, software management, and aerodynamic profiles remain key differentiators in high-speed, cold-weather scenarios where many electric cars struggle to maintain low consumption.

Xiaomi’s Lei Jun pledges to continue learning from Tesla

Following the results, Xiaomi CEO Lei Jun noted that the Xiaomi SU7 actually performed well overall but naturally consumed more energy due to its larger C-segment footprint and higher specification. He reiterated that factors such as size and weight contributed to the difference in real-world consumption compared to Tesla. Still, the executive noted that Xiaomi will continue to learn from the veteran EV maker. 

“The Xiaomi SU7’s energy consumption performance is also very good; you can take a closer look. The fact that its test results are weaker than Tesla’s is partly due to objective reasons: the Xiaomi SU7 is a C-segment car, larger and with higher specifications, making it heavier and naturally increasing energy consumption. Of course, we will continue to learn from Tesla and further optimize its energy consumption performance!” Lei Jun wrote in a post on Weibo.

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Lei Jun has repeatedly described Tesla as the global benchmark for EV efficiency, previously stating that Xiaomi may require three to five years to match its leadership. He has also been very supportive of FSD, even testing the system in the United States.

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Elon Musk reveals what will make Optimus’ ridiculous production targets feasible

Musk recent post suggests that Tesla has a plan to attain Optimus’ production goals.

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Credit: Tesla Optimus/X

Elon Musk subtly teased Tesla’s strategy to achieve Optimus’ insane production volume targets. The CEO has shared his predictions about Optimus’ volume, and they are so ambitious that one would mistake them for science fiction.

Musk’s recent post on X, however, suggests that Tesla has a plan to attain Optimus’ production goals.

The highest volume product

Elon Musk has been pretty clear about the idea of Optimus being Tesla’s highest-volume product. During the Tesla 2025 Annual Shareholder Meeting, Musk stated that the humanoid robot will see “the fastest production ramp of any product of any large complex manufactured product ever,” starting with a one-million-per-year line at the Fremont Factory.

Following this, Musk stated that Giga Texas will receive a 10 million-per-year unit Optimus line. But even at this level, the Optimus ramp is just beginning, as the production of the humanoid robot will only accelerate from there. At some point, the CEO stated that a Mars location could even have a 100 million-unit-per-year production line, resulting in up to a billion Optimus robots being produced per year.

Self-replication is key

During the weekend, Musk posted a short message that hinted at Tesla’s Optimus strategy. “Optimus will be the Von Neumann probe,” the CEO wrote in his post. This short comment suggests that Tesla will not be relying on traditional production systems to make Optimus. The company probably won’t even hire humans to produce the humanoid robot at one point. Instead, Optimus robots could simply produce other Optimus robots, allowing them to self-replicate.

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The Von Neumann is a hypothetical self-replicating spacecraft proposed by the mathematician and physicist John von Neumann in the 1940s–1950s. The hypothetical machine in the concept would be able to travel to a new star system or location, land, mine, and extract raw materials from planets, asteroids, and moons as needed, use those materials to manufacture copies of itself, and launch the new copies toward other star systems. 

If Optimus could pull off this ambitious target, the humanoid robot would indeed be the highest volume product ever created. It could, as Musk predicted, really change the world.

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