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SpaceX’s flight-proven Falcon 9 and drone ship fleet ready for duo of launches

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SpaceX is gearing up for a duo of flight-proven Falcon 9 launches and drone ship landings on both coasts of the United States, set for liftoff from Cape Canaveral’s Kennedy Space Center and Vandenberg Air Force Base no earlier than (NET) November 15th and 19th, respectively.

East Coast activities

On the East Coast, drone ship Of Course I Still Love You departed from Port Canaveral late last night (Nov 11) as Falcon 9 B1047 rolled onto Pad 39A for a preflight static fire test, where the rocket will be filled with a full complement of fluids (TEA/TEB, helium, nitrogen, oxygen, kerosene) and all nine Merlin 1D engines are ignited in order to replicate the seconds just prior to a real launch. That static fire test was originally expected to occur on November 10 or 11 but has obviously been pushed back a day to Nov. 12, likely meaning that the rocket’s launch – carrying Qatari communications satellite Es’hail-2 – will slip 24 hours to 3:46pm EST (08:46 UTC) on the 16th,

Following the unfortunate loss of Amos-6 during a preflight static fire in September 2016, SpaceX has since made a reasonable move away from performing static fires with payloads integrated atop the rocket, unless the customer specifically requests that it be done that way to save time. As such, Falcon 9 must be brought horizontal, rolled back to the hangar, inspected, and finally have the payload and fairing attached to the rocket, a sensitive process that demands nuance and time. Combined with an analysis of data gathered during the static fire, this process – when all goes as planned – can take at least 48 hours from start to finish, and longer still if any minor off-nominal behavior is observed or the launch customer has additional requirements (typically reserved for NASA and national security-related missions).

 

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Because rockets like Falcon 9 are extraordinarily intricate and finely-tuned machines, perfectly nominal launch-related events are few and far between. In reality, the time between static fire rollout and launch readiness is rarely less than three days (72 hours), not including the process of rolling the fully-integrated rocket back out to the pad, aligning and securing the vehicle and transporter-erector (TE) over the flame trench, and finally attaching all umbilical connections and verifying vehicle health. Speaking generally, four to five days is a good rule of thumb for the time it takes to complete Falcon 9’s static fire and return the rocket to the pad after attaching the payload.

Still, it’s always a good sign when a drone ship leaves port, much like OCISLY did on the evening of the 11th. The journey to its destination will take 2-3 days, meaning that the drone ship will be ready to catch Falcon 9 whenever the rocket is ready to launch.

A sooty booster – assumed to be B1047.2 – rolled out to Pad 39A on Sunday morning Eastern time. (Tom Cross)

Drone ships and sooty rockets, oh my!

On the West Coast, SpaceX is also getting ready for drone ship Just Read The Instructions (JRTI) to depart Port of San Pedro in anticipation of a presumed sea recovery of Falcon 9 following the NET Nov 19 launch of a multi-satellite rideshare mission known as SSO-A. While SpaceX currently holds two recovery licenses for the booster, one by sea and one at the land-based LZ-4 pad, it’s possible that the company will be forced to use JRTI despite the fact that Falcon 9 will have plenty of propellant left to return itself to the launch site (RTLS). United Launch Alliance’s (ULA) next Delta IV Heavy rocket is currently on-pad with a presumably very expensive National Reconnaissance (NRO) satellite attached roughly 1.5 miles northeast of SpaceX’s LZ-4 – the rest of the gaps are easy enough to fill in.

 

JRTI was spotted by Teslarati photographer Pauline Acalin performing some rare sea trials on November 10 after spending several weeks berthed at port for routine maintenance and deck repairs. Fairing recovery vessel Mr. Steven has also been undergoing some unusual modifications, now proudly sporting what can only be described as a steel horn recently installed on the tip of his bow deck. After sitting out a catch attempt during the launch of SAOCOM 1A to prepare for controlled helicopter drop tests performed over a period of several weeks in October, Mr. Steven will most likely be ready for another stab at operational fairing recovery during SSO-A.

Both rockets – B1047 to the East and (presumed) B1046 to the West – are flight-proven, meaning that they have flown operational orbital missions prior to their upcoming launch attempts, B1047 launched communications satellite Telstar 19V in July 2018, while B1046 has actually performed two successful launches already, Bangabandhu-1 in May and Telkom 4 (Merah Putih) in August.


For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded

NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.

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NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.

SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.

The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.

Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.

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Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.

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Investor's Corner

New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

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Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

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Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

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Investor's Corner

Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

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Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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