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SpaceX’s flight-proven Falcon 9 and drone ship fleet ready for duo of launches

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SpaceX is gearing up for a duo of flight-proven Falcon 9 launches and drone ship landings on both coasts of the United States, set for liftoff from Cape Canaveral’s Kennedy Space Center and Vandenberg Air Force Base no earlier than (NET) November 15th and 19th, respectively.

East Coast activities

On the East Coast, drone ship Of Course I Still Love You departed from Port Canaveral late last night (Nov 11) as Falcon 9 B1047 rolled onto Pad 39A for a preflight static fire test, where the rocket will be filled with a full complement of fluids (TEA/TEB, helium, nitrogen, oxygen, kerosene) and all nine Merlin 1D engines are ignited in order to replicate the seconds just prior to a real launch. That static fire test was originally expected to occur on November 10 or 11 but has obviously been pushed back a day to Nov. 12, likely meaning that the rocket’s launch – carrying Qatari communications satellite Es’hail-2 – will slip 24 hours to 3:46pm EST (08:46 UTC) on the 16th,

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Following the unfortunate loss of Amos-6 during a preflight static fire in September 2016, SpaceX has since made a reasonable move away from performing static fires with payloads integrated atop the rocket, unless the customer specifically requests that it be done that way to save time. As such, Falcon 9 must be brought horizontal, rolled back to the hangar, inspected, and finally have the payload and fairing attached to the rocket, a sensitive process that demands nuance and time. Combined with an analysis of data gathered during the static fire, this process – when all goes as planned – can take at least 48 hours from start to finish, and longer still if any minor off-nominal behavior is observed or the launch customer has additional requirements (typically reserved for NASA and national security-related missions).

 

Because rockets like Falcon 9 are extraordinarily intricate and finely-tuned machines, perfectly nominal launch-related events are few and far between. In reality, the time between static fire rollout and launch readiness is rarely less than three days (72 hours), not including the process of rolling the fully-integrated rocket back out to the pad, aligning and securing the vehicle and transporter-erector (TE) over the flame trench, and finally attaching all umbilical connections and verifying vehicle health. Speaking generally, four to five days is a good rule of thumb for the time it takes to complete Falcon 9’s static fire and return the rocket to the pad after attaching the payload.

Still, it’s always a good sign when a drone ship leaves port, much like OCISLY did on the evening of the 11th. The journey to its destination will take 2-3 days, meaning that the drone ship will be ready to catch Falcon 9 whenever the rocket is ready to launch.

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A sooty booster – assumed to be B1047.2 – rolled out to Pad 39A on Sunday morning Eastern time. (Tom Cross)

Drone ships and sooty rockets, oh my!

On the West Coast, SpaceX is also getting ready for drone ship Just Read The Instructions (JRTI) to depart Port of San Pedro in anticipation of a presumed sea recovery of Falcon 9 following the NET Nov 19 launch of a multi-satellite rideshare mission known as SSO-A. While SpaceX currently holds two recovery licenses for the booster, one by sea and one at the land-based LZ-4 pad, it’s possible that the company will be forced to use JRTI despite the fact that Falcon 9 will have plenty of propellant left to return itself to the launch site (RTLS). United Launch Alliance’s (ULA) next Delta IV Heavy rocket is currently on-pad with a presumably very expensive National Reconnaissance (NRO) satellite attached roughly 1.5 miles northeast of SpaceX’s LZ-4 – the rest of the gaps are easy enough to fill in.

 

JRTI was spotted by Teslarati photographer Pauline Acalin performing some rare sea trials on November 10 after spending several weeks berthed at port for routine maintenance and deck repairs. Fairing recovery vessel Mr. Steven has also been undergoing some unusual modifications, now proudly sporting what can only be described as a steel horn recently installed on the tip of his bow deck. After sitting out a catch attempt during the launch of SAOCOM 1A to prepare for controlled helicopter drop tests performed over a period of several weeks in October, Mr. Steven will most likely be ready for another stab at operational fairing recovery during SSO-A.

Both rockets – B1047 to the East and (presumed) B1046 to the West – are flight-proven, meaning that they have flown operational orbital missions prior to their upcoming launch attempts, B1047 launched communications satellite Telstar 19V in July 2018, while B1046 has actually performed two successful launches already, Bangabandhu-1 in May and Telkom 4 (Merah Putih) in August.


For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Radiologist who drove Tesla off cliff has attempted murder charges dismissed

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Credit: ABC7 News Bay Area/YouTube

A California radiologist who drove his Tesla Model Y off a 250-foot cliff in an attempt to kill his family has had his charges dismissed after doctors say he is “doing well” in a mental health program.

Dharmesh Patel was charged with three counts of attempted murder in connection with a January 2023 crash where he drove his Tesla off a cliff, injuring his wife and two children, aged 7 and 4 at the time.

Patel drove the Tesla off Devil’s Slide in California, an area that is extremely rough to the point that investigators and rescuers expected the worst when arriving at the scene for the first time. Patel supposedly had schizoaffective disorder, according to Deputy District Attorney Dominique Davis.

Shockingly, Patel’s wife, who was in the vehicle, testified that she did not want her husband to be prosecuted, noting that their children missed their father and they wanted him to come back home. Patel’s attorney argued, “not everyone who commits a crime is a criminal.”

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Doctor who took Tesla off cliff gets support from unlikely person

A three-day trial in Mental Health Diversion Court ruled in Patel’s favor, which kept him out of jail and instead on house arrest. He was admitted to a Mental Health Diversion Program, which he successfully completed, the Associated Press reported. San Mateo County District Attorney Steve Wagstaffe said the judge was “required by law” to dismiss the charges:

“If the person who’s given mental health diversion follows the treatment plan, there’s nothing that can be done, and at the end of the two years he gets it wiped out of his record.”

Wagstaffe said he has argued, along with other DAs in California, to have attempted murder removed from the list of charges eligible to be dismissed due to mental health diversion programs.

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Patel had the charges officially dismissed on Monday; his wife waited for him as he left court and they departed the building together, according to Mercury News. Patel surrendered his California medical license in December.

The crash has been one of the best examples of Tesla’s incredible engineering, which has saved four lives in this particular instance. The car was totalled but kept the four human beings alive and safe, which is something that many referred to as “an absolute miracle.”

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Tesla battery recycling efforts increased 20 percent last year

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Credit: Tesla/YouTube

A common misconception of anti-EV proponents is that the batteries used in the vehicles are detrimental to the environment and that they cause more waste than they are worth. But a look at Tesla’s battery recycling efforts last year shows the company is doing more than ever to recover materials and give portions of the cells a second life.

Tesla reported a significant milestone in its sustainability efforts last year, with battery recycling volumes rising 20% compared to 2024. According to the company’s 2025 Impact Report, Tesla recycled over 14,000 metric tons of battery material through a combination of in-house processing at its Gigafactories and collaborations with third-party recycling partners.

This amount of recovered material is equivalent to the resources needed to produce approximately 46,000 long-range battery packs. The increase reflects growing operational scale as Tesla’s global vehicle fleet expands and more batteries reach end-of-life or manufacturing scrap becomes available for processing.

Tesla and Battery Recycling

Battery recycling forms a core part of Tesla’s circular economy strategy. The company designs its batteries for longevity, often exceeding 200,000 miles of driving, and prioritizes repairs, remanufacturing, and second-life applications before full recycling.

Once packs are decommissioned, Tesla ensures 100% are recycled with no materials sent to landfills. This approach recovers critical metals including lithium, nickel, cobalt, and copper, which can be refined and reused in new battery production.

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Tesla has advanced hydrometallurgical recycling processes capable of achieving recovery rates up to 98% for key battery metals. These methods are more efficient and environmentally friendly than traditional pyrometallurgical techniques, reducing energy use and enabling higher-purity materials suitable for direct reintegration into battery manufacturing.

Tesla co-founder JB Straubel confirms Redwood’s battery recycling operations are already profitable

In-house capabilities are supplemented by a network of specialized partners, creating a robust system that handles both production scrap and end-of-life packs.

The environmental and economic benefits are substantial. Recycling reduces reliance on virgin mining, lowers the carbon footprint associated with raw material extraction and processing, and helps stabilize supply chains for critical minerals amid rising global EV demand. As millions of Tesla vehicles age, the volume of recyclable material is expected to grow significantly in the coming years.

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This 20% year-over-year growth demonstrates the effectiveness of Tesla’s investments in recycling infrastructure and technology. It positions the company as a leader in addressing one of the automotive industry’s major sustainability challenges. Continued innovation in battery design for easier disassembly and higher recyclability will further enhance these efforts.

Overall, Tesla’s progress in 2025 highlights how scaling recycling operations supports both environmental goals and long-term business resilience in the transition to electric mobility. As the EV market matures, such closed-loop systems will become increasingly vital for sustainable growth.

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The secret behind Tesla’s Cybercab Gold goes well beyond just the color

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Tesla has spent years trying to engineer its way out of the automotive paint shop, one of the most expensive, space-consuming, and environmentally costly steps in vehicle manufacturing. With the Cybercab, Tesla confirmed on X this week that a new reaction injection molding process will embed color directly into the panel itself during production.

“Our new reaction injection molding (RIM) process shrinks Cybercab paint cycles from hours to minutes. This cuts those parts’ manufacturing and supply chain emissions by 35% and eliminating 100% of paint volatile organic compounds (VOCs) emitted in traditional paint methods.” noted Tesla.

While the RIM process isn’t necessarily new and has existed since the 1960s, what makes Tesla’s application notable is how it is being used specifically for exterior body panels that traditionally required a separate paint process after forming.

Tesla Cybercab stands to gain from new Trump autonomy rules

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Tesla’s RIM approach integrates the color directly into the panel material during the molding process itself. The pigment is part of the polymer mix injected into the mold, meaning the panel comes out of the mold already colored, with no separate paint application required. The clear coat or protective layer can be applied at the mold stage or through a much faster post-process than traditional multi-stage painting. Tesla claims this compresses what was a multi-hour paint cycle into minutes per panel.

Tesla’s obsession with killing the paint shop is one of the most consistent threads running through the company’s manufacturing philosophy going back years. As far back as 2018, Musk was trimming paint color options to simplify production, tweeting at the time: “Moving 2 of 7 Tesla colors off menu on Wednesday to simplify manufacturing.” Two years later, in a 2020 Automotive News interview, Musk laid out his broader vision, saying he believed Tesla factories could one day be 1,000 times more efficient than conventional plants, and pointing to the paint shop as one of the biggest sources of waste, cost, and complexity. The Cybertruck was the most extreme expression of that thinking. Tesla chose an unpainted stainless steel exterior partly because it would eliminate the need for a $200 million paint facility at Gigafactory Texas. The stainless approach proved harder and more expensive than anticipated, but the underlying ambition never changed. The Cybercab is what happens when that same ambition meets a manufacturing process that delivers on it.

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