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SpaceX’s Starhopper readies for more ambitious Raptor-powered flight tests

On June 1st, SpaceX technicians began installing a new Raptor - this time SN04 - on Starhopper. (NASASpaceflight - bocachicagal)

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For the second time in two months, SpaceX technicians have begun to install a Raptor engine on Starhopper, a full-scale Starship testbed theoretically capable of low-velocity, moderate-altitude ‘hops’.

Back in late March, Raptor and Starhopper were joined for the first time, enabling a lengthy series of attempted tests that were followed by two engine ignitions and tethered hops before Raptor was removed for inspection. In the two months since that first round of integrated testing, SpaceX has significantly upgraded Starhopper and its spartan launch facilities, all focused on transforming the odd vehicle from a largely fixed test stand into a giant, mobile Grasshopper.

All the way back in 2012, SpaceX began testing Falcon 9 recovery and reusability concepts with a low-fidelity prototype known as Grasshopper – essentially a minimalist Falcon 9 first stage with ad hoc legs and a single Merlin engine. It supported a series of 8 major test flights – all successful and a source of valuable data – before the vehicle’s 2013 retirement. An upgraded Grasshopper – known instead as Falcon 9 Reusable Development Vehicle (F9R Dev1) – began testing around the same time and continued even higher altitude vertical takeoff/vertical landing (VTVL) tests until its untimely demise in August 2014.

Starhopper is quite similar, although it is also serving as a testbed for a far more varied range of technologies due to the fact that it has been developed before the inaugural launch of its namesake (Starship/Super Heavy). By the time SpaceX started Grasshopper/F9R tests, Falcon 9 had already completed several successful launches. With Starhopper, SpaceX is building and testing its first 9m-diameter ‘flight’ hardware, its first propellant tanks built out of steel, its first flight-capable rocket fueled by methane and oxygen, and its first mobile Raptor testbed, among numerous other things. The challenges are inherently much greater, but SpaceX has the luxury of taking the opposite approach it took towards Falcon 9 and building a launch vehicle entirely around its intended reusability, rather than trying to squeeze a method of reusability around an already-flying rocket.

Saurid Oddities

As noted by NASASpaceflight.com in a June 2nd article, SpaceX seems to be juggling its growing selection of newly-produced and tested Raptor engines in pursuit of Starhopper’s return to flight. According to the publication’s reliable sources,

“Up until recently, [SpaceX] was planning to utilize Raptor SN4 for [Starhopper’s first] untethered hops. However, the company has now decided to utilize this engine only for fit checks, and will instead perform the hops with SN5 – the latest Raptor to come out of SpaceX’s factory in Hawthorne, California.” – NASASpaceflight.com, June 2nd, 2019

This indicates that the Raptor engine delivered to Boca Chica on June 1st and currently in the process of being installed on Starhopper is actually more of a stand-in* for a future Raptor, SN05. The reasons behind this Raptor shuffle elude detection, but it’s possible that the simplest explanation – also posed by NASASpaceflight – is the correct one. By shipping a Raptor that may not be ready for flight tests, SpaceX could likely save anywhere from a few days up to a few weeks by doing everything short of lifting off under the powered of Raptor SN04.

*By all appearances, SN04 is a flight-grade Raptor that has completed assembly and likely been test-fired in McGregor, Texas. Why it may currently be resigned to a “stand-in” role is unknown.

Very curiously, upon Raptor SN04’s South Texas arrival, it appears that SpaceX technicians have indeed rapidly installed the engine on Starhopper, but in a position that is decidedly off-center. Pictured above, the photo could have simply caught the engine while technicians were moving it to its actual installation spot, but it could also indicate that SpaceX is speeding towards Starhopper’s first triple-Raptor test flights.

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Starhopper delays?

In line with the last-second switch from Raptor SN04 to Raptor SN05 as the engine-to-be for untethered hops, SpaceX has pushed the start of that test series from approximately May 31st to June 11th. More likely than not, the ~11-day delay is meant to allow time for Raptor SN05’s McGregor, Texas acceptance testing, given that – per CEO Elon Musk – the engine wasn’t even finished as of May 22nd.

On the other hand, with Raptor SN05 now scheduled to support Starhopper hop tests as early as mid-June, it begs the question of whether SpaceX is instead working towards expedited triple-Raptor testing. For unknown reasons, neither Raptor SN03 or SN04 are apparently ready to support flight operations, although both have been thoroughly hot-fired in McGregor. Perhaps each engine is a distinct prototype with a different level of experimental readiness, or perhaps SpaceX is just testing certain engines (like SN03) more extensively than others (SN05).

Regardless, SpaceX now seems to have 3-4 intact, functional Raptor engines (excluding SN01; destroyed during stress testing), 2-3 of which are actively testing or being worked on a day’s drive north of Boca Chica. SN02 – having successfully supported a brief duo of ignition tests with Starhopper – could still be intact and test-ready. SN03 is an unknown quantity, but SN04 is clearly in excellent shape and is probably close to flight-readiness if it isn’t already. This is to say that SpaceX likely already has three Raptors on hand that are capable of supporting multi-engine Starhopper testing, whether or not such a test regime would actually be valuable.

Musk has noted that both orbit-capable Starship prototypes will be far closer to finished products and will thus fly with “at least 3 engines” (3 sea level engines, as it would turn out) or even “all 6” (3 sea level, 3 vacuum-optimized). In the meantime, Starhopper stands with an off-centered Raptor, awaiting the arrival of a different Raptor to kick off a second hop test program. If nothing else, SpaceX’s Starship/Super Heavy development program is operating in a spectacularly hardware-rich fashion, lending itself to the breakneck-pace of iteration and improvement SpaceX is famous for.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Cybertruck

Tesla upfitter offers to keep Cybertruck alive

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Credit: Unplugged Performance

A Tesla upfitter has offered to take over Cybertruck lines from the company in a last-ditch effort to save the all-electric pickup from being completely canceled in the middle of 2027.

Unplugged Performance, the Hawthorne, California-based Tesla aftermarket specialist, has publicly offered to take over Cybertruck production from Tesla, funding the effort “through a consortium of investors.”

The proposal comes as Tesla prioritizes its Cybercab Robotaxi program and prepares to wind down Cybertruck assembly at Gigafactory Texas around mid-2027.

Founded in 2013 by Ben Schaffer and located adjacent to Tesla’s Design Studio and SpaceX, Unplugged Performance has become a leading provider of premium upgrades for Tesla vehicles, including extensive Cybertruck packages under its UP INVINCIBLE line.

Through its UP.FIT division, the company has also developed purpose-built police and fleet versions of the Cybertruck, including deliveries to agencies such as the Las Vegas Metropolitan Police Department.

In an X post on Tuesday, Unplugged said:

“An open offer to Tesla: We fully support putting Cybercab first, and we’d be glad to take the Cybertruck line off your hands. We’d fund it with a consortium of investors and run it at no cost to Tesla’s floor space, headcount, or focus. All of that goes to Cybercab. Cybercab gets first call on battery cells too. We’ll wait our turn. Tesla gains incremental profit: a license fee, plus FSD and Robotaxi network revenues on every vehicle built. We’d build the Cybertruck, a three-row CyberSUV, and an unmanned CyberCargo hauler. More autonomous miles, across every surface of this planet and beyond. Worth a conversation?”

The arrangement would free Tesla resources and manufacturing capacity for Cybercab while allowing continued production of the stainless-steel pickup and expanded variants. Unplugged Performance indicated it would wait for battery cells after Cybercab needs are met and would generate ongoing revenue for Tesla through licensing and software/network services on the vehicles it produces.

Following strong initial interest, Unplugged Performance posted a follow-up inviting potential investors and strategic partners to email cyber@unpluggedperformance.com. The company clarified that the outreach is solely to gauge interest and does not constitute an offer to sell securities or acceptance of funds at this stage.

The proposal arrives shortly after Elon Musk indicated that Cybertruck production in Texas would be phased out by roughly the middle of 2027 to expand Cybercab output.

Whether Tesla engages with the offer remains to be seen, but the public overture highlights both the aftermarket specialist’s deep experience with the Cybertruck platform and the growing focus on autonomy within Tesla’s manufacturing plans.

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Elon Musk

Elon Musk says Tesla Cybercab future is ‘obvious to anyone with eyes and a brain’

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Elon Musk said the Tesla Cybercab will perform “a majority of all passenger miles” where it is allowed to operate and that point is “obvious to anyone with eyes and a brain.”

Musk used the point to double down on the company’s decision to ax the cult-favorite Cybertruck, as its production space will be removed and transitioned into additional Cybercab lines. The move has catalyzed a polarizing conversation on whether its right or wrong.

Whatever side you are on — it’s happening.

Regardless, Musk seems to be getting to the point that he is done talking about the choice. At some point, you have to think that this was truly a difficult decision for him and the company as well, and this is not something he took lightly. In fact, he’s probably a little bit disappointed with it, too.

But the point remains that the Cybertruck is gone. Musk’s focus is purely on developing an autonomous platform that the world will utilize for transportation, and he’s telling you that anyone “with eyes and a brain” can see it:

Tesla is betting that all of its passengers in the future will be okay with not owning their own personal cars and will be fine with ride-hailing for the rest of their lives. Every dinner, every errand, every trip to the airport and transportation thereafter, will all be operated by ride-sharing, and in Tesla’s perfect world, it will happen in a Cybercab.

As of now, Cybercab is only active in Austin, but it has been spotted all over the country with a driver behind the wheel in those prototypes. In Austin, the car has no steering wheel or pedals for people to control the vehicle.

The Cybertruck dilemma is one that has truly come across the entire Tesla community and while it seems to be a great idea to keep it because people love it, the business side of things is steering Musk and Tesla in another direction.

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Elon Musk

Tesla slims Cybertruck offerings to only its most expensive trim

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Credit: u/dregonzz/Reddit

Tesla has slimmed its Cybertruck offerings to offer only its most expensive trim: the Cyberbeast.

After announcing that the Cybertruck would no longer be produced and the company would wind down manufacturing sometime in the middle of 2027, Tesla started to eliminate some of the configurations offered to customers.

Now, only one remains: the $109,990 Cyberbeast. This is truly what seems like Tesla’s last effort to deter any remaining orders from coming in: eliminate the cheap trims and leave only the high-dollar vehicle within the lineup of Cybertruck options.

Those who want to take advantage of this last-ditch opportunity to own Tesla’s symbolic pickup have to pay to play.

Tesla says the reason for the wind down is truly because of Cybercab and its importance to the future.

Despite cries for Tesla to continue production of the pickup, Musk says it is too difficult to ramp a high-volume line instead of ending the truck altogether. He also says Cybercab is what will take passengers around for the “majority of all miles in any jurisdiction where it is not prohibited by law.”

Tesla is going all in on autonomy, and that’s never been a secret. But the commitment to a two-door, two-seat Cybercab truly limits people from having options for labor or hobbies. It also limits people from having their entire family in a single car.

Parents with even a single child will be required to take multiple vehicles if Cybercab is truly the only option Tesla plans to have.

Elon Musk keeps justifying Tesla Cybertruck’s cancelation, but it’s confusing

Tesla has stated the Robovan will also be in production eventually, but it still does not seem like the most ideal vehicle to own. It seems like it is geared more toward commercial uses, but Tesla might have something in the pipeline for families.

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