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SpaceX's first NASA astronaut launch closer than ever as spacecraft and rocket near Florida

Crew Dragon arrived at the International Space Station on March 3rd, 2019 during Demo-1, its inaugural orbital launch. (NASA/Oleg Kononenko)

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According to an engineer’s February presentation, SpaceX is on the brink of shipping its first NASA astronaut-rated Crew Dragon spacecraft to Kennedy Space Center – arguably the company’s biggest milestone yet on the path to human spaceflight.

In the last year, SpaceX’s Crew Dragon program has undeniably stumbled a few times, suffering challenging parachute failures and the catastrophic explosion of the first flight-proven Crew Dragon capsule. However, the year has been filled with far more successes. By all appearances, Crew Dragon’s parachute issues have been completely solved, while SpaceX successfully static fired an upgraded Crew Dragon’s SuperDraco engines before launching a flawless in-flight abort (IFA) test just last month.

Prior to all of this, SpaceX’s Crew Dragon spacecraft completed what NASA deemed a “flawless” and “phenomenal” orbital launch debut, docking with and departing the space station without issue before safely reentering Earth’s atmosphere and splashing down in the Atlantic Ocean. Now, ten months after that flawless debut, SpaceX is perhaps just a week or two away from reaching a major milestone ahead of its first NASA astronaut launch.

In just a few short months, this scene could be repeated – but with NASA astronauts at Crew Dragon’s helm. (NASA)

Part of some kind of Kennedy Space Center (KSC) event on February 1st or 2nd, SpaceX Director of Vehicle Integration Christopher Couluris gave an exceptionally insightful presentation that was apparently recorded and (very) briefly available on YouTube. Aside from a great deal of new and useful information on Falcon booster reusability, Starship manufacturing, and more, Couluris also teased some major news for SpaceX’s Crew Dragon spacecraft.

SpaceX has finally set the date for Crew Dragon's In-Flight Abort test. (Teslarati - Pauline Acalin)
Excluding Falcon 9, all pieces of SpaceX’s first astronaut-rated Crew Dragon spacecraft are visible in this one frame. (Teslarati – Pauline Acalin)
Assigned to Crew Dragon’s Demo-2 astronaut launch debut, SpaceX Falcon 9 booster B1058 successfully completed a routine static fire test back in August 2019. (SpaceX)

In short, Couluris revealed that the Crew Dragon spacecraft – capsule C206 and an expendable trunk – assigned to SpaceX’s ‘Demo-2’ NASA astronaut launch debut could arrive at the company’s Florida Dragon processing facilities as early as mid-February, just a week or two from now. At the same time, comments the SpaceX engineer made about the number of SpaceX rocket boosters currently in Florida heavily implied that the Falcon 9 rocket assigned to said astronaut launch debut is already at KSC Launch Complex 39A (or at least nearby).

In other words, after Crew Dragon arrives, SpaceX will have all the hardware on hand and ready for its first NASA astronaut launch – arguably the single most important mission in the company’s history. Barring calamity, all that will remain is a few weeks of processing and an indeterminately long period of NASA/SpaceX reviews and paperwork. Elon Musk recently stated that he was confident that Crew Dragon Demo-2 would be fully ready to launch as early as April 2020, although May or June are also a strong possibility.

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Falcon 9 and Crew Dragon stand vertical at Pad 39A for the second time ever on January 17th, 2020. (Richard Angle)

Funded by NASA and designed and built by SpaceX, Crew Dragon (Dragon 2) is an upgraded version of the company’s workhorse Cargo Dragon (Dragon 1) spacecraft, which has successfully performed 18 International Space Station (ISS) resupply missions in just eight years. While there’s a chance that SpaceX will ultimately use Crew Dragon for its own needs, like private orbital tourism, the spacecraft’s primary purpose is to routinely carry NASA astronauts to and from the Space Station – a capability the US has not had since NASA and Congress prematurely killed the Space Shuttle in 2011.

SpaceX’s Crew Dragon spacecraft – along with Boeing’s delayed Starliner – is intended to fill a void the Space Shuttle left in 2011. (Richard Angle)

Originally intended to launch as early as 2017, both SpaceX and Boeing suffered major delays as they worked through the many challenges associated with human spaceflight and grappled with several years of egregious Congressional underfunding.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX is launching a secret spacecraft that could change how things are made in space

SpaceX’s secret disk-shaped Starfall capsule is targeting a market no reentry vehicle has cracked.

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SpaceX is targeting Tuesday, June 23 for the first flight of Starfall, a reentry capsule the company has developed almost entirely in private. The Falcon 9 launch window opens at 6:43 a.m. ET from Space Launch Complex 40 at Cape Canaveral Space Force Station, with a backup window available the same time on June 24. SpaceX has made no public announcement about the vehicle, only providing launch details. Everything known about it has come through FAA and FCC regulatory filings.

What makes Starfall different starts with its shape. Rather than the traditional cone used by Dragon and every other cargo return capsule in operation, Starfall is a flat disk that measures roughly  10.2 feet (3.1 meters) wide and just 2.5 feet (0.75 meters) tall, and weighing 4,630 pounds (2,100 kg) and capable of returning up to 2,200 pounds (1,000 kilograms) of payload from orbit. The disk geometry maximizes structural efficiency and payload volume relative to mass, and the heat shield mechanically jettisons just before splashdown, allowing recovery teams to retrieve both the capsule and the shield separately from the Pacific Ocean.

The difference with Starfall from existing competitors, such as Varda Space Industries, which has largely built the orbital manufacturing market and returns heavy payloads per flight is that Starfall’s specification is roughly 30 times more per mission, and is designed to be mass-produced and launched on either Falcon 9 or Starship. That combination of volume and launch access is something no standalone startup can replicate, and it puts SpaceX in direct competition with the companies that currently pay it to reach orbit.

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The intended market is orbital manufacturing: pharmaceuticals, protein crystals, semiconductors, and advanced optical fiber that physically cannot be produced in the presence of gravity. FAA documents describe Starfall’s long-term purpose as building a “self-sustaining commercial in-space manufacturing market” and as a potential successor to the industrial capabilities of the International Space Station, which is set to retire in the late 2020s. Military rapid global cargo delivery is a parallel application under active discussion with the Pentagon.

The reason some industries seek manufacturing in space comes down to gravity. On Earth, gravity causes materials to settle, separate, and deform during production. In microgravity, those constraints disappear.

SpaceX’s already controls launch access, which means it currently functions as the landlord for every competitor in the orbital manufacturing return space. Starfall converts that landlord position into vertical ownership, and it would no longer just carry other companies’ capsules to orbit, but rather operate the capsule, own the return logistics, and capture the service revenue directly. Viewed alongside Starlink, Colossus, and the xAI merger, Starfall fits a consistent pattern: SpaceX identifying infrastructure layers that others depend on and moving to own them outright. Orbital manufacturing return is the next layer on that list.

If Tuesday’s reentry, parachute sequence, and recovery demonstration goes as planned, the second FAA-approved test flight follows. A successful pair of demos would position SpaceX to begin offering Starfall as a commercial service, likely first to pharmaceutical and materials science customers before scaling toward the military and broader manufacturing segments.

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Tesla Semi spotted with ground truth validation equipment as launch looms

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Credit: Tesla

The Tesla Semi was spotted mounted with ground truth validation equipment as the company nears its looming launch. The Semi is Tesla’s Class 8 all-electric truck, and has been utilized in its earlier stages by many companies like PepsiCo. and Frito-Lay, who have been using it in a pilot program.

The Semi was spotted in Sunnyvale, California, and sports a typical ground truth validation unit that Tesla routinely uses on its vehicles. Ground truth validation is essentially the process of training supervised algorithms to ensure they can perform reliably. Tesla typically performs this on vehicles that are being released soon:

The Semi being spotted with this type of validation rig is important because it means the company is working on solidifying a Full Self-Driving model for its commercial vehicle offering. This would be a massive development for not only Tesla but also the logistics industry as a whole.

There are strict regulations on driving hours for commercial truck drivers, and autonomy is a way to potentially combat these issues. FSD is already a widely effective way that owners of typical passenger vehicles take stress out of travel. Even launching a semi-autonomous platform for truck drivers to use to increase safety, reduce fatigue, and increase productivity would be a huge development.

Tesla Semi gets strange-but-understandable comparison from Jay Leno

The Semi has already proven to be an ideal solution for companies that use commercial logistics. It has increased efficiency and reduced operating costs for many companies that have been able to use it in pilot programs.

There are expected to be some bumps along the way. Tesla saw some challenges with FSD on the Cybertruck, as it had never had a vehicle with cameras at that height, so some of the features with FSD were not immediately available. Just a week ago, Tesla launched Actually Smart Summon (ASS) for Cybertruck, nearly three years after the vehicle was first delivered to customers.

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President Trump touts new Air Force One with Musk technology

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Credit: Air Force

President Donald Trump unveiled an upgraded Boeing 747-8 at Joint Base Andrews on June 19, 2026, describing the Qatar-gifted aircraft as an interim Air Force One equipped with advanced communications systems, including Starlink, Elon Musk’s SpaceX satellite internet service.

The plane, valued at around $400 million and modified for presidential use, serves as a bridge until the delayed VC-25B replacements arrive. Trump highlighted its luxury features and new technology during remarks to service members.

Trump stated:

“We have communication equipment up there that nobody’s ever seen before. It’s the highest level and, uh, including Starlink. My friend Elon is going to be very happy, but, uh, Starlink and we have, uh, four or five different sets of double and triple communications like people haven’t seen.”

He added:

“And it represents what can happen with hard work, innovation, and aggressive timelines because we did this quickly and yet there’s never been communication like is on this plane.”

The aircraft features a redesigned red, white, and blue livery and has been outfitted with Starlink satellite connectivity alongside other secure systems.

Trump praised the plane’s uniqueness, calling it among the world’s most luxurious. The gift from Qatar and subsequent modifications have drawn attention, with the jet positioned as a solution for presidential travel. It is expected to support operations, including potential ceremonial roles such as Fourth of July flyovers.

The event marked the formal introduction of the converted jet, which will help maintain capabilities while the primary Air Force One fleet undergoes modernization. Defense observers note the inclusion of commercial satellite technology like Starlink as part of efforts to ensure resilient communications, crucial to keep the country running as the President is in the sky.

President Trump’s comments underscored appreciation for rapid upgrades and innovation in equipping the aircraft. The plane remains a U.S. government asset and is slated for eventual transfer related to presidential library purposes after its service.

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