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SpaceX breaks pad turnaround record with two Falcon 9 launches in six days

Two launches from the same SpaceX pad in less than six days. (Richard Angle)

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SpaceX has completed its 43rd launch of 2022 and 62nd dedicated Starlink launch overall, breaking a launch pad turnaround record in the process.

That pad – Cape Canaveral Space Force Station (CCSFS) Launch Complex 40 (LC-40) – is the single most important cog in SpaceX’s Falcon 9 launch machine, significantly increasing the significance of what might otherwise be ‘just’ another broken record for a company that is famous for never settling.

Following several delays linked to another weather-plagued Starlink launch (4-34) that flew out of the same pad, a Falcon 9 rocket lifted off from LC-40 on SpaceX’s Starlink 4-35 mission at 7:32 pm EDT (23:32 UTC), Saturday, September 24th. As usual, the mission used a flight-proven Falcon 9 booster (B1073), two flight-proven payload fairing halves, and an expendable second stage. As usual, all four components performed flawlessly, and a new batch of 52 Starlink V1.5 satellites was deployed about 15 minutes after liftoff.

Just the latest of dozens completed since May 2019, SpaceX’s Starlink missions have become extraordinarily routine – a testament to the company’s relentless pursuit of perfection, given just how difficult it is to successfully launch a rocket once. 62 dedicated Starlink launches later, Falcon 9 has successfully delivered every single Starlink satellite it has ever carried (almost 3400 spacecraft) into the proper orbit, losing only two boosters in the process.

But even though the missions have become routine, SpaceX has spent every waking second optimizing its rockets and operations to squeeze more performance and more cadence out of each part. The results can only be described as a resounding success. In 2018 and 2019, SpaceX launched an average of 17 Falcon rockets per year. SpaceX’s annual cadence grew to 26 launches in 2020 and 31 in 2021.

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That progress pales next to the cadence SpaceX is on track to achieve in 2022. In less than nine months, the company has completed 43 Falcon 9 launches. Before the end of July, barely six months into the year, SpaceX had beaten its annual record of 31 launches. If it can maintain the same average pace it’s sustained over the last 12 months, SpaceX could realistically complete 58 Falcon launches in 2022. If it continues the even more impressive pace it’s achieved in Q3 (~17 launches), it could manage 60+ launches this year.

Only one other rocket family in history (the Soviet R-7) has successfully completed more launches in a calendar year.

SpaceX, of course, has no plans to accept the potentially record-breaking launch cadence it’s achieved as a new status quo. Just two-thirds of the way through 2022, CEO Elon Musk revealed that SpaceX is targeting up to 100 launches in 2023. As previously reported on Teslarati, while that figure seems implausible at first glance, it was still within the realm of possibility given SpaceX’s already established capabilities.

Just a few weeks later, Musk’s 100-launch target has gone from barely within reach to a serious – if still unlikely – possibility thanks to the record SpaceX broke with Starlink 4-35. SpaceX’s latest Starlink mission lifted off from LC-40 just 5.97 days after Starlink 4-34 launched from the same pad, smashing its old turnaround record (7.67 days) by almost 25%.

For LC-40, already SpaceX’s workhorse pad and the source of the company’s fastest pad turnaround, the new record means, in theory, that one of its three pads can now singlehandedly support up to 60 Falcon 9 launches per year. Assuming that any launch pad can or will sustainably operate close to its record turnaround time for an entire year would be unwise. But, at minimum, the new record gives SpaceX new margins that it can use to significantly increase LC-40’s annual cadence in a more sustainable way. In 2022, LC-40 has averaged 12.7 days per launch. In Q3, it’s on track to average about 10.3 days per launch.

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One of three SpaceX pads, LC-40 is the source of almost half of Falcon 9’s 43 launches this year. (SpaceX)
One pad; two launches; six days. (SpaceX)

Most importantly, there’s evidence that SpaceX didn’t simply manage a heroic one-time feat with Starlink 4-35. Confirmed by Next Spaceflight, Ben Cooper, and airspace restriction filings, SpaceX has tentative plans to launch Starlink 4-36 from LC-40 as early as 6:36 pm EDT on Friday, September 30th – a turnaround slightly faster than the new record. Another Falcon 9 launch out of LC-40 – EchoStar’s Galaxy 33/34 mission – could follow Starlink 4-36 as early as October 5th, although that mission is more likely to slip a day or two.

There’s a big risk that Storm/Hurricane Ian will create unacceptable weather conditions, forcing SpaceX to delay the launch, but for now, there’s still a chance.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla to make app change for easier communication following Service

“Looking into it. After a service visit is complete, we close the in-app messaging option after 2 hours. We will change this to 24hours or more.”

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tesla service
Credit: Tesla

Tesla will enhance the ability to communicate through the mobile app with Service after work has been done on your car.

One of the biggest weaknesses of Tesla’s automotive division has been Service, as Service Centers are not necessarily plentiful, and wait times, in some regions of the country, are over a month in duration.

Getting in touch with Service after a car has work done to it is also difficult. Calling showrooms in some regions has proven to be difficult to enable direct communication between the customer and the company.

If something is not resolved properly, Tesla keeps the in-app messaging option active for two hours after the service visit is complete.

However, that doesn’t resolve everything, as some issues may arise again more than two hours later. Then the issue of communication presents itself once again.

Tesla is going to extend that time frame to a day or more, according to Raj Jegannathan, Tesla’s AI/IT-Infra, Cybersecurity, IT Apps & Vehicle Service VP.

Tesla has made several changes over the past few years to attempt to improve its Service. Recently, for Collision repair, it started offering a $45-per-day loaner program with free FSD, free tolls, and free Supercharging.

It also recently started sharing local and regional leader contact information so customers have the ability to reach out when they have complaints or disagree with warranty claims, changes in estimates, or initial diagnostics.

Tesla creates clever solution to simplify and improve its Service

However, this is only available at a few showrooms and is currently a pilot program.

These improvements are aimed at resolving communication breakdown, which appears to be a problem that many owners experience.

Tesla is one of the few companies that also operates a fleet of Mobile Repair vehicles, which will perform service at your house or place of business. However, the size of it has gone down by 11 percent year over year.

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Tesla is overhauling its Full Self-Driving subscription for easier access

The subscription model is more accessible to many owners, as it is reasonably priced and offers the option to take a month off from using it if they are interested in saving money.

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Credit: Tesla

Tesla is overhauling its Full Self-Driving subscription and how it markets it to customers after several owners and fans of the company complained about the accessibility of the monthly access to its driver assistance suite.

Tesla Full Self-Driving is the automaker’s semi-autonomous driving suite, which is widely regarded as the most robust and capable on the market today. Owners can purchase the suite outright for $8,000, or they can subscribe to the program for $99 per month, an option it enabled a few years ago.

However, it is not super easy to subscribe to the subscription model, nor is it even recognized on the company’s Online Design Studio. Without some research or prior knowledge, a consumer might not even know they could pay monthly to experience Full Self-Driving.

That is set to change, according to Tesla’s AI/IT Infrastructure, Cybersecurity, IT Apps, and Vehicle Service head Raj Jegannathan, who said the company is planning to change that.

Instead of having customers only have the option to pay outright for the suite, Tesla is now planning to offer the subscription model in its Online Design Studio, making it easier to activate that option:

It will be the second major change Tesla makes to how it sells Full Self-Driving to customers, the first being videos of real-life operation of FSD in the Design Studio. Previously, the site only showed animations of Full Self-Driving’s capabilities.

Tesla added the videos of FSD handling some tricky situations, as well as general operation of the suite, to the Design Studio in recent weeks.

Tesla makes big change to encourage Full Self-Driving purchases

The subscription model is more accessible to many owners, as it is reasonably priced and offers the option to take a month off from using it if they are interested in saving money.

Many cannot justify paying for the suite outright, especially as it adds $8,000 to the cost of their car. After they experience its capabilities for themselves, they might.

Both moves appear to be an effort to increase the take rate of Full Self-Driving, particularly as autonomy takes center stage at Tesla.

With the rollout of Robotaxi and some teased capabilities of the upcoming v14 iteration of Full Self-Driving, Tesla is gearing up to continue advancing its self-driving technology.

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Tesla talks Semi ramp, Optimus, Robotaxi rollout, FSD with Wall Street firm

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Credit: Tesla

Tesla (NASDAQ: TSLA) recently talked about a variety of topics with Wall Street firm Piper Sandler, as the firm released a new note on Friday about their meeting with the company’s Investor Relations team.

According to the note from Piper Sandler, Tesla talked in detail about the Semi program, Optimus, and its potential valuation given its capabilities, the rollout of Robotaxi in Austin, and Full Self-Driving progress in the United States.

Tesla Semi Ramp

The Tesla Semi is set to enter mass production in 2026 at a dedicated factory near the company’s Gigafactory in Reno, Nevada.

The Semi has already been in pilot program testing, as Tesla has partnered with a few companies, like Frito-Lay and PepsiCo., to perform regional logistics. It has been met with excellent reviews from drivers, and it has helped give Tesla a good idea of what to expect when it makes its way to more companies in the coming years.

Piper Sandler said that it is evident Tesla is preparing for a “major ramp,” but it is keeping its expectations low:

“We’ve never expected much from this product, but we’d love to be proven wrong (Tesla is clearly prepping for a major ramp).”

Tesla Optimus and its value internally and externally

Optimus has been working in Tesla factories for some time, but its expectations as a product offering outside of the company internally have major implications.

Its role within Tesla factories, for now, is relatively low, but Optimus is still doing things to assist. By this time next year, Piper Sandler said Optimus should have bigger responsibilities:

“By this time in 2026, Optimus should be moving/staging parts within Tesla’s facilities.”

Outside of Tesla, Optimus could be a major beneficiary for companies as it could be a more affordable way to handle tedious tasks and manual labor. The firm believes that if Optimus can work 18-hour shifts, a cost of $100,000 per unit “would be justified.”

Tesla Robotaxi Expansion

The big focus of the firm with Robotaxi was Tesla’s expansion of the geofence in Austin this week. It was substantial, bringing the Robotaxi’s total service area to around 170 square miles, up from the roughly 90 square miles that rival Waymo is offering in the city.

Tesla Robotaxi geofence expansion enters Plaid Mode and includes a surprise

Tesla has doubled its geofence three times since its launch in late June, and it also revealed that its fleet of vehicles has expanded by 50 percent. It did not give a solid number of how many vehicles are operating in the fleet.

Tesla Full Self-Driving v14 launch

Tesla’s Full Self-Driving suite is set to have a fresh version, v14, rolled out in either September or October, and there are some pretty high expectations for it.

CEO Elon Musk said:

“The FSD release in about 6 weeks will be a dramatic gain with a 10X higher parameter count and many other improvements. It’s going through training & testing now. Once we confirm real-world safety of FSD 14, which we think will be amazing, the car will nag you much less.”

There is also some expectation that v14 could be the public release of what Tesla is running in Austin for Robotaxi. The firm confirmed this in their note by stating it “should enable Tesla owners to use software that is on par with Robotaxis in Austin.”

The only real hold up would be regulator skepticism, but Tesla can alleviate this with strong data.

The firm maintained its ‘Overweight’ rating and the $400 price target it holds on the stock.

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