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SpaceX’s next Starlink satellite launch slips closer to Crew Dragon astronaut debut

Falcon 9 B1049 will have to wait a little longer to become the second SpaceX rocket to launch five times. (Richard Angle)

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SpaceX’s next Starlink satellite launch has slipped about a week and a half into mid-May, placing it just nine days (or less) prior to the company’s inaugural NASA astronaut mission.

Known as Crew Dragon’s second Demonstration Mission (Demo-2), SpaceX’s first astronaut launch is officially scheduled no earlier than May 27th and is with little doubt the most important mission in the company’s history. Simultaneously, however, SpaceX is working to rapidly launch thousands of Starlink satellites in a bid to deliver high-quality internet service to tens – or even hundreds – of millions of people. The company has already launched an incredibly 420 operational Starlink satellites but that’s just a drop in the bucket compared to the ~4400, ~12,000, or even ~40,000+ the company will ultimately need to match its ambitions.

Along those lines, SpaceX’s eight Starlink launch (the seventh flight of v1.0 satellites) is now scheduled to lift off no earlier than (NET) 3:09 am EDT (07:09 UTC) on May 18th – a delay of 11 days from a previous May 7th target. The cause of that delay is unclear and will likely remain so but it does mean that 60 new Starlink satellites could head to orbit just nine days before Crew Dragon attempts to ferry astronauts to the International Space Station (ISS) for the first time ever.

SpaceX’s next Starlink launch has been delayed by ~11 days. (Richard Angle)

The fact that SpaceX is still pursuing a Starlink launch a little over a week before the most important mission in the company’s history is not exactly surprising given that it’s performed several launches just days apart over the years. Still, given how much of a priority Demo-2 must be for both SpaceX and NASA, the closeness of Starlink-7 heavily implies that SpaceX has a more or less separate team capable of independently performing a Starlink launch.

Cape Canaveral Air Force Station (CCAFS) Launch Complex 40 (LC-40). (SpaceX)

SpaceX certainly has two orbital Florida launch pads at Kennedy Space Center (Pad 39A) and Cape Canaveral Air Force Station (CCAFS; LC-40). At least for now, SpaceX only has one drone ship – needed to recover boosters after both Starlink-7 and Demo-2 – but that could change in the near future. Now, with Starlink-7’s May 18th launch date firming up, it’s also safe to say that SpaceX has a workforce large enough to near-simultaneously support major a NASA astronaut mission and an uncrewed satellite launch.

Beyond its adjacency to Crew Dragon’s astronaut launch debut, Starlink-7 is also expected to feature a significant hardware milestone, (hopefully) marking the second time a Falcon 9 booster successfully completes five orbital-class launches and landings. Next Spaceflight recently confirmed that Falcon 9 booster B1049 has been assigned to support Starlink-7 approximately four and a half months after it completed its last (fourth) launch, Starlink-2.

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Falcon 9 B1049 lifted off for the fourth time with a batch of 60 Starlink satellites on January 7th. (Richard Angle)
(Richard Angle)
Falcon 9 B1049 returned to port on January 9th after its fourth launch and landing. (Richard Angle)

Lost during its fifth launch after suffering an in-flight engine failure caused by an improper refurbishment procedure, Falcon 9 booster B1048 is currently the first and only SpaceX rocket to successfully complete five orbital-class launches. After the loss of B1048, B1049 became SpaceX’s new ‘life-leader’ for Falcon reusability. That refers to the fact that – if successfully recovered – B1049’s condition will help inform all future recovery and refurbishment efforts, while also ensuring that the booster will be the first to attempt all future nth reuse milestones.

If B1049 survives Starlink-7 and safely returns to shore, that future will (at least partially) be assured. For now, we’ll have to wait a little less than two weeks to find out if it does.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Cybercab spotted with interesting charging solution, stimulating discussion

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

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Credit: What's Inside | X

Tesla Cybercab units are being tested publicly on roads throughout various areas of the United States, and a recent sighting of the vehicle’s charging port has certainly stimulated some discussions throughout the community.

The Cybercab is geared toward being a fully-autonomous vehicle, void of a steering wheel or pedals, only operating with the use of the Full Self-Driving suite. Everything from the driving itself to the charging to the cleaning is intended to be operated autonomously.

But a recent sighting of the vehicle has incited some speculation as to whether the vehicle might have some manual features, which would make sense, but let’s take a look:

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

Now, it is important to remember these are prototype vehicles, and not the final product. Additionally, Tesla has said it plans to introduce wireless induction charging in the future, but it is not currently available, so these units need to have some ability to charge.

However, there are some arguments for a charging system like this, especially as the operation of the Cybercab begins after production starts, which is scheduled for April.

Wireless for Operation, Wired for Downtime

It seems ideal to use induction charging when the Cybercab is in operation. As it is for most Tesla owners taking roadtrips, Supercharging stops are only a few minutes long for the most part.

The Cybercab would benefit from more frequent Supercharging stops in between rides while it is operating a ride-sharing program.

Tesla wireless charging patent revealed ahead of Robotaxi unveiling event

However, when the vehicle rolls back to its hub for cleaning and maintenance, standard charging, where it is plugged into a charger of some kind, seems more ideal.

In the 45-minutes that the car is being cleaned and is having maintenance, it could be fully charged and ready for another full shift of rides, grabbing a few miles of range with induction charging when it’s out and about.

Induction Charging Challenges

Induction charging is still something that presents many challenges for companies that use it for anything, including things as trivial as charging cell phones.

While it is convenient, a lot of the charge is lost during heat transfer, which is something that is common with wireless charging solutions. Even in Teslas, the wireless charging mat present in its vehicles has been a common complaint among owners, so much so that the company recently included a feature to turn them off.

Production Timing and Potential Challenges

With Tesla planning to begin Cybercab production in April, the real challenge with the induction charging is whether the company can develop an effective wireless apparatus in that short time frame.

It has been in development for several years, but solving the issue with heat and energy loss is something that is not an easy task.

In the short-term, Tesla could utilize this port for normal Supercharging operation on the Cybercab. Eventually, it could be phased out as induction charging proves to be a more effective and convenient option.

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Tesla confirms that it finally solved its 4680 battery’s dry cathode process

The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

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tesla 4680
Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years. 

The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

Dry cathode 4680 cells

In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.

The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”

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Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.

4680 packs for Model Y

Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla: 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”

The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.

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Tesla Giga Texas to feature massive Optimus V4 production line

This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.

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Credit: Tesla/YouTube

Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.  

Optimus 4 production

In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas. 

This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4. 

“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated. 

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How big Optimus could become

During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world. 

“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP. 

“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated. 

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