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SpaceX wraps up Falcon 9 launch, sends drone ship to sea for the next one

One SpaceX drone ship leaves as another returns. (Richard Angle)

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SpaceX’s two East Coast drone ships have passed each other by as one returned from the company’s most recent Falcon 9 launch and the other headed to sea for the next one.

An unsurprising consequence of SpaceX’s extraordinary 2022 launch cadence goal, it just so happened that the company’s next launch was scheduled such that the upcoming Starlink mission’s drone ship left Port Canaveral at almost the exact moment that another drone ship was returning from its last launch. The timing was so perfect that the two converted barges sailed past each other just a thousand or so feet apart and just a few thousand feet outside of the mouth of the port both call home.

Drone ship Just Read The Instructions (JRTI) was returning to port after about a week at sea with Falcon 9 booster B1062, which successfully launched Egypt’s Nilesat-301 communications satellite into a supersynchronous geostationary transfer orbit (GTO) on June 8th. Heading in the opposite direction, drone ship A Shortfall of Gravitas (ASOG) – towed by support ship Doug – left port and began its journey about 650 kilometers (~400 mi) downrange to support Starlink 4-19, SpaceX’s next launch.

As one SpaceX drone ship returns to port, the other is towed out to sea. (Richard Angle)

Nilesat-301 was SpaceX’s 23rd launch of 2022 and Falcon 9 B1062’s seventh launch overall, as well as the booster’s sixth launch in less than 12 months. In early 2022, CEO Elon Musk announced that SpaceX was targeting an average of one launch per week throughout the calendar year. He later revised that target to 60 launches or 1.15 launches per week after a few months of undeniable success. Set in 2021, SpaceX’s annual record is 31 Falcon launches, followed by 26 in 2020. In 2022, SpaceX is on track to launch more than 26 times in the first half of the year. In fact, after Nilesat-301, the company has another five missions tentatively scheduled to launch in June for a total of 28 in H1 2022 if all manage to avoid significant delays.

Falcon 9 B1062 before, during, and after its seventh orbital-class launch and landing. (Richard Angle)

Starlink 4-19 is scheduled to launch from SpaceX’s NASA Kennedy Space Center LC-39A pad no earlier than (NET) 10:50 am EDT (14:50 UTC) on Friday, June 17th. SpaceX’s schedule for the mission will be exceptionally tight and likely offer few – if any – backup opportunities before the end of the month, owing to the company’s need to launch Cargo Dragon on a NASA space station resupply mission as early as June 28th. Unless CRS-25’s launch date has slipped again, the current schedule leaves SpaceX only a handful of days to convert Pad 39A back into its Dragon configuration immediately after Starlink 4-19.

While merely the 48th in a long line of dedicated Starlink internet satellite launches, Starlink 4-19 will be an important mission for SpaceX for a number of other reasons. First, it will be the 100th reuse of a Falcon booster since the first in March 2017. If all goes well, it will also mark SpaceX’s 50th consecutively successful Falcon booster landing. Perhaps most significantly, Starlink 4-19 could be Falcon 9’s 130th consecutively successful launch campaign – just four successes away from breaking the world record of 133 consecutive successes set by variants of Russia’s Soyuz/R-7 rocket.

SpaceX is also scheduled to launch Germany’s SARah-1 radar satellite and a group of rideshare payloads out of California no earlier than (NET) June 18th. Another mysterious launch is scheduled out of SpaceX’s LC-40 Cape Canaveral Space Force Station (CCSFS) pad as early as June 19th. Finally, two more Falcon 9 rockets are scheduled to launch the SES-22 geostationary communications satellite on June 27th or 28th and Cargo Dragon’s CRS-25 resupply mission on June 28th.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

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Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

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Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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NHTSA just escalated its Tesla Cybercab investigation in a big way

NHTSA escalated its Cybercab audit into a sworn Special Order with a September 30 deadline.

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Federal regulators have moved from asking Tesla questions about its Cybercab to demanding sworn answers. The National Highway Traffic Safety Administration issued a Special Order that requires a Tesla officer to sign an affidavit attesting to the completeness of the company’s responses, with a deadline of September 30.

The order builds on Audit Query AQ26002, which NHTSA opened on September 3, the same day Tesla began commercial Cybercab service in Austin. Teslarati covered that initial inquiry when it surfaced, noting the agency wanted to understand how Tesla certified a vehicle with no permanently attached steering wheel, pedals, or mirrors as compliant with Federal Motor Vehicle Safety Standards. A Special Order is a different tool and converts a fact finding review into a legally enforceable demand, the same mechanism NHTSA used against Tesla in 2023 during its Autopilot investigation.

Several of the 21 requests target a specific gap in Cybercab’s design. One asks whether Tesla used temporarily attached human controls at any point to help certify the vehicle, and if so, which standards depended on that equipment being present. Another quotes an existing rule directly: “The service brakes shall be activated by means of a foot control.” Cybercab has no foot pedal. NHTSA wants a detailed explanation of how the vehicle satisfies that requirement, and how it complies without the kind of exemption granted to Zoox in July under Part 555, the regulatory pathway built for steering wheel free vehicles.

The order does not claim Cybercab is unsafe or that Tesla broke a rule. It requires Tesla to explain, under oath, the reasoning behind decisions the company already made when it self-certified the vehicle. That distinction matters, but so does the exposure. Motor1’s reporting, summarized here, put potential civil penalty exposure as high as $139 million if NHTSA later finds the certification was flawed, on top of whatever criminal risk comes with a false sworn statement.

Tesla has not said publicly how it plans to respond. Cybercab is still carrying passengers in Austin through the Robotaxi app while the September 30 deadline approaches, and the company has continued expanding the vehicle’s footprint even as the regulatory question remains open. The Special Order does not pause any of that and just sets a date by which Tesla has to put its certification logic on the record, with a company officer’s name attached to it.

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