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SpaceX’s orbital Starship prototype gets frosty during first successful ‘cryoproof’

Starship S20 lets off some steam with a vent 200+ feet long during its first cryoproof test. (NASASpaceflight - bocachicagal)

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For the first time, SpaceX has put the first orbital-class Starship – a prototype known as Ship 20 (S20) – through a routine cryogenic proof test, filling the rocket with several hundred tons of liquid nitrogen to simulate its explosive propellant.

While it’s impossible to jump to conclusions before members of the public can return to the pad to take photos or CEO Elon Musk takes to Twitter to discuss the results, Ship 20’s first ‘cryoproof’ appears to have been largely successful [Edit: Musk has confirmed that the test went well]. Relative to the almost three-dozen cryoproofs SpaceX has completed with more than a dozen other Starship, booster, and test tank prototypes over the last two years, though, Ship 20’s first major test still has some oddities.

Historically, every cryoproof of a full Starship prototype has been visually unique and virtually impossible to predict. Without any direct insight from SpaceX or Elon on the objectives, plan, or timeline of tests, the process of watching tests (via unofficial webcams, of course) and attempting to interpret why certain things look the way they do or what’s going on at any given moment is a bit trying to interpret eroded hieroglyphics.

At the most basic level, cryogenic tanking tests – whether with Starship, Super Heavy, or test tanks and liquid oxygen (LOx)/methane (LCH4) propellant or neutral liquid nitrogen (LN2) – are fairly simple. The vehicle is attached to pad systems, powered on, and partially or fully loaded with cryogenic fluids. Once the desired test objectives are achieved or attempted, the vehicle is then detanked (drained of propellant or LN2).

Thanks to the fact that they’re incredibly cold (-160 to -200C; -260 to -330F), the LOx/LCH4 or LN2 Starships are filled with quickly chill the thin steel tanks containing them. With no insulation to speak of, that supercooled steel then freezes water vapor out of the humid South Texas air, creating a layer of frost/ice that generally follows the level of the cryogenic liquids in Starship’s tanks. Throughout that process, those cryogenic liquids inevitably come into contact with ambient-temperature Starship tanks and plumbing (white-hot in comparison) and warm up, boiling off into gas as a result.

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A gaseous chemical is far less dense than its liquid form, meaning that the pressure inside Starship’s fixed tanks can rapidly become unmanageable after even a small amount of boiloff. To maintain the correct tank pressures, Starship – like all other rockets – occasionally vents off the gas that forms. And thus, the two main methods of interpreting the hieroglyphics that are cryoproof tests: frost levels and venting.

Compared to earlier prototypes, Starship S20’s first cryoproof has been… unusual. Most notably, SpaceX began loading the rocket with liquid nitrogen around 8pm CDT. Its LOx (bottom) and CH4 (top) tanks were then slowly filled to around 30-50% of their full volume over the next hour. However, rather than detanking, SpaceX then partially drained the methane tank but filled the LOx tank further before leaving the LOx tank more or less fully filled for more than two hours, occasionally topping it off with fresh liquid nitrogen.

Several giant vents almost four hours after testing began tricked even the most experienced of ‘Tank Watchers.’

Then, almost four hours after LN2 loading began, Starship performed several massive vents. Ordinarily, given the hours of testing prior, those vents would have assuredly been detank vents – effectively depressurizing Starship’s tanks as they’re drained of fluid. However, those vents instead coincided with the rapid loading of one or several hundred more tons of LN2, seemingly topping off Starship S20 in the process. Around that point, it’s possible that SpaceX began the pressure testing portion of Ship 20’s cryoproof, (mostly) closing the rocket’s vents and allowing the pressure to gradually increase to flight levels (and maybe even higher).

Many, many months ago, when SpaceX was deep into cryoproofing the first full-size Starship prototypes, Musk revealed an operating pressure goal of 6 bar (~90 psi). Ships were eventually successfully tested above 8 bar (~115 psi), giving Starship a healthy ~30% safety margin. As the first orbital-class Starship prototype, Ship 20 likely needs to hit those tank pressures more so than any ship before it to have a shot at surviving its orbital launch debut and orbital-velocity reentry attempt.

Starship S20’s first (aborted) cryogenic proof test attempt, September 27th. (NASASpaceflight – bocachicagal)
A demonstration of the kind of forces and pressures involved with SpaceX’s building-sized Starship SN1 prototype in February 2020.

Beyond the basics of cryoproofing, Starship S20 also marked a crucial step forward on September 29th/30th, becoming the first ship to complete a cryoproof test with a full heat shield installed. While it’s impossible to judge exactly how well S20’s ~15,000-tile heat shield performed, views from public webcams showed no obvious signs of tiles shattering and falling off as Starship repeatedly cooled and warmed – contracting and expanding as a result. Additionally, still in contact with the air, the steel tank skin under a majority of Ship 20’s tiles would have likely covered itself in a layer of frost and ice, but the heat shield appeared to handle that invisible change without issue.

It’s possible that dozens or hundreds of tiles bumped together and chipped or cracked in a manner too subtle to be visible on LabPadre or NASASpaceflight webcasts, but that can only be confirmed or denied when the road reopens and local photographers can capture higher-resolution views of Starship. For now, it appears that Ship 20’s first cryoproof was highly successful, hopefully opening the door for Raptor installation and static fire testing in the near future. Stay tuned for more!

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Update: As is almost tradition by now, SpaceX CEO Elon Musk didn’t take long to tweet about the results of Starship S20’s first cryoproof, confirming that the “proof was good!”

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla takes a step towards removal of Robotaxi service’s safety drivers

Tesla watchers are speculating that the implementation of in-camera data sharing could be a step towards the removal of the Robotaxi service’s safety drivers.

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Credit: Tesla

Tesla appears to be preparing for the eventual removal of its Robotaxi service’s safety drivers. 

This was hinted at in a recent de-compile of the Robotaxi App’s version 25.11.5, which was shared on social media platform X. 

In-cabin analytics

As per Tesla software tracker @Tesla_App_iOS, the latest update to the Robotaxi app featured several improvements. These include Live Screen Sharing, as well as a feature that would allow Tesla to access video and audio inside the vehicle. 

According to the software tracker, a new prompt has been added to the Robotaxi App that requests user consent for enhanced in-cabin data sharing, which comprise Cabin Camera Analytics and Sound Detection Analytics. Once accepted, Tesla would be able to retrieve video and audio data from the Robotaxi’s cabin. 

Video and audio sharing

A screenshot posted by the software tracker on X showed that Cabin Camera Analytics is used to improve the intelligence of features like request support. Tesla has not explained exactly how the feature will be implemented, though this might mean that the in-cabin camera may be used to view and analyze the status of passengers when remote agents are contacted.

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Sound Detection Analytics is expected to be used to improve the intelligence of features like siren recognition. This suggests that Robotaxis will always be actively listening for emergency vehicle sirens to improve how the system responds to them. Tesla, however, also maintained that data collected by Robotaxis will be anonymous. In-cabin data will not be linked to users unless they are needed for a safety event or a support request. 

Tesla watchers are speculating that the implementation of in-camera data sharing could be a step towards the removal of the Robotaxi service’s safety drivers. With Tesla able to access video and audio feeds from Robotaxis, after all, users can get assistance even if they are alone in the driverless vehicle. 

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Investor's Corner

Mizuho keeps Tesla (TSLA) “Outperform” rating but lowers price target

As per the Mizuho analyst, upcoming changes to EV incentives in the U.S. and China could affect Tesla’s unit growth more than previously expected.

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Credit: Tesla China

Mizuho analyst Vijay Rakesh lowered Tesla’s (NASDAQ:TSLA) price target to $475 from $485, citing potential 2026 EV subsidy cuts in the U.S. and China that could pressure deliveries. The firm maintained its Outperform rating for the electric vehicle maker, however. 

As per the Mizuho analyst, upcoming changes to EV incentives in the U.S. and China could affect Tesla’s unit growth more than previously expected. The U.S. accounted for roughly 37% of Tesla’s third-quarter 2025 sales, while China represented about 34%, making both markets highly sensitive to policy shifts. Potential 50% cuts to Chinese subsidies and reduced U.S. incentives affected the firm’s outlook.

With those pressures factored in, the firm now expects Tesla to deliver 1.75 million vehicles in 2026 and 2 million in 2027, slightly below consensus estimates of 1.82 million and 2.15 million, respectively. The analyst was cautiously optimistic, as near-term pressure from subsidies is there, but the company’s long-term tech roadmap remains very compelling. 

Despite the revised target, Mizuho remained optimistic on Tesla’s long-term technology roadmap. The firm highlighted three major growth drivers into 2027: the broader adoption of Full Self-Driving V14, the expansion of Tesla’s Robotaxi service, and the commercialization of Optimus, the company’s humanoid robot. 

“We are lowering TSLA Ests/PT to $475 with Potential BEV headwinds in 2026E. We believe into 2026E, US (~37% of TSLA 3Q25 sales) EV subsidy cuts and China (34% of TSLA 3Q25 sales) potential 50% EV subsidy cuts could be a headwind to EV deliveries. 

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“We are now estimating TSLA deliveries for 2026/27E at 1.75M/2.00M (slightly below cons. 1.82M/2.15M). We see some LT drivers with FSD v14 adoption for autonomous, robotaxi launches, and humanoid robots into 2027 driving strength,” the analyst noted. 

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Tesla’s Elon Musk posts updated Robotaxi fleet ramp for Austin, TX

Musk posted his update on social media platform X.

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Credit: @AdanGuajardo/X

Elon Musk says Tesla will “roughly double” its supervised Robotaxi fleet in Austin next month as riders report long wait times and limited availability across the pilot program in the Texas city. Musk posted his update on social media platform X.

The move comes as Waymo accelerates its U.S. expansion with its fully driverless freeway service, intensifying competition in autonomous mobility.

Tesla to increase Austin Robotaxi fleet size

Tesla’s Robotaxi service in Austin continues to operate under supervised conditions, requiring a safety monitor in the front seat even as the company seeks regulatory approval to begin testing without human oversight. The current fleet is estimated at about 30 vehicles, StockTwists noted, and Musk’s commitment to doubling that figure follows widespread rider complaints about limited access and “High Service Demand” notifications.

Influencers and early users of the Robotaxi service have observed repeated failures to secure a ride during peak times, highlighting a supply bottleneck in one of Tesla’s most visible autonomy pilots. The expansion aims to provide more consistent availability as the company scales and gathers more real-world driving data, an advantage analysts often cite as a differentiator versus rivals. 

Broader rollout plans

Tesla’s Robotaxi service has so far only been rolled out to Austin and the Bay Area, though reports have indicated that the electric vehicle maker is putting in a lot of effort to expand the service to other cities across the United States. Waymo, the Robotaxi service’s biggest competitor, has ramped its service to areas like the San Francisco Bay Area, Los Angeles, and Phoenix. 

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Analysts continue to highlight Tesla’s long-term autonomy potential due to its global fleet size, vertically integrated design, and immense real-world data. ARK Invest has maintained that Tesla Robotaxis could represent up to 90% of the company’s enterprise value by 2029. BTIG analysts, on the other hand, added that upcoming Full Self-Driving upgrades will enhance reasoning, particularly parking decisions, while Tesla pushes toward expansions in Austin, the Bay Area, and potentially 8 to 10 metro regions by the end of 2025.

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