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SpaceX’s first orbital Starship prototype prepares for proof tests

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Several days after SpaceX’s first orbital-class Starship prototype took a second trip to a nearby launch site, the rocket is on its way to one of two suborbital launch mounts.

Once installed on the steel structure, Starship prototype 20 (S20) will finally be ready for – at minimum – two crucial tests: a cryogenic proof and static fire. According to highway closures filed by SpaceX late last week, the first of those tests could apparently begin as early as Thursday, August 19th, potentially setting Starship S20 up to attempt at least one major milestone next week.

On August 13th, SpaceX rolled Starship S20 back to the launch site a week after the rocket was sent to the pad to be briefly stacked on top of a Super Heavy booster – an event that appears to have been something like 50% photo opportunity, 50% test objective. Neither the booster or ship were fully complete at the time and both ultimately required at least another week or two of outfitting and plumbing to be ready for ground testing – let alone flight. Aspirationally, the same pair – Ship 20 and Booster 4 – could be the first to attempt a true orbital Starship launch sometime later this year.

Since its second rollout, Ship 20 has more or less stayed in one place as workers continuously swarmed about the rocket on boom and scissor lifts. Over the last four days, not much has visually changed save for the installation of a handful of heat shield tiles, but the focus clearly centered around the Starship’s ‘raceway’ – a clutch of plumbing and wiring that runs most of the length of the vehicle’s back. Virtually all rockets have them and Starship is no different with a raceway packed with avionics wire runs, plumbing for propellant loading, and smaller lines for pressurization and hydraulics.

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While it’s not entirely clear what specific work has been done over the last few days or why it wasn’t done back at the build site, where CEO Elon Musk himself has said such tasks are more easily done, it’s clear that Starship S20 does have a more refined raceway than any ship before it. In recent days, SpaceX has also begun to install structural elements that strongly imply that S20 will be the first Starship to receive a raceway aerocover – not unlike those on Falcon boosters – to protect its external wiring and plumbing in flight.

Starship SN15’s raceway was cleaner than those on ships before it but still not nearly as neatly and tightly packed as Ship 20’s. (NASASpaceflight – bocachicagal)

Regardless, once Starship S20 is installed on one of SpaceX’s two suborbital launch mounts, the vehicle will most likely be prepared for a routine cryogenic proof test. To pass, Starship will need to survive significant thermal and mechanical stress as its tanks are filled with supercool liquid nitrogen and pressurized to at least 6 bar (~90 psi). At this point, a Starship prototype hasn’t failed a cryo proof in more than a year, so the test should be fairly routine.

Curiously, after spending weeks modifying Mount B with a series of hydraulic rams meant to simulate the thrust of Ship 20’s six Raptor engines during its cryo proof(s), SpaceX removed all of that extra hardware just prior to the Starship’s second rollout and now-imminent installation on said mount. Regardless of why, that decision likely means that Starship S20 will move directly to static fire testing once it passes cryo proofing. Given that Ship 20 appears to be on track to be the first Starship prototype of any kind to fire more than three Raptors at a time, that static fire campaign will likely be somewhat cautious, possibly beginning with just 1-3 engines and then moving to four, five, or straight to six.

SpaceX could also throw caution to the wind (not implausible as evidenced by the removal of Pad B’s unused thrust rams) and install and attempt to fire all six Raptors immediately after Ship 20 completes a cryo proof. Based on road closures filed by SpaceX, that testing could begin as early as 5pm to 11pm CDT on Thursday, August 19th. A backup window is also scheduled from 6am to 12pm CDT on August 20th.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla puts Giga Berlin in Plaid Mode with new massive investment

The facility, Tesla’s first in Europe, opened in 2022 and has become a cornerstone for Model Y production and, increasingly, in-house battery manufacturing. Recent announcements highlight a dual focus on scaling vehicle output and advancing vertical integration through 4680 battery cells.

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Credit: Tesla

Tesla is pushing forward with significant upgrades at its Gigafactory Berlin-Brandenburg in Grünheide, Germany, signaling renewed confidence in its European operations despite past market challenges.

The facility, Tesla’s first in Europe, opened in 2022 and has become a cornerstone for Model Y production and, increasingly, in-house battery manufacturing. Recent announcements highlight a dual focus on scaling vehicle output and advancing vertical integration through 4680 battery cells.

In April, plant manager André Thierig announced a 20 percent increase in Model Y production starting in July, following a record Q1 output of more than 61,000 vehicles. To support the ramp-up, Tesla plans to hire approximately 1,000 new employees beginning in May and convert 500 temporary workers to permanent positions.

The move is expected to lift weekly production significantly, addressing rebounding demand in Europe after a challenging 2025.

The expansion builds on earlier progress. In 2025, Tesla secured partial approvals to add roughly 2 million square feet of factory space, raising potential annual vehicle capacity from around 500,000 toward 800,000 units, with longer-term ambitions approaching one million vehicles per year. Logistical improvements, new infrastructure, and battery-related facilities are already underway on company-owned land.

Battery production is the latest major focus. On May 12, Thierig revealed an additional $250 million investment in the on-site cell factory. This more than doubles the planned 4680 battery cell capacity to 18 gigawatt-hours annually—up from the 8 GWh target set in December 2025—while creating over 1,500 new battery-related jobs.

Total cell investments at the site now exceed previous figures, bringing the factory closer to full vertical integration: cells, packs, and vehicles produced under one roof. Tesla describes this as unique in Europe and a step toward stronger supply chain resilience.

The plans come amid regulatory and community hurdles. Earlier expansion proposals faced protests over environmental concerns and water usage, leading to phased approvals beginning in 2024. Tesla has navigated these by emphasizing sustainable practices and economic benefits, including thousands of local jobs in Brandenburg.

With nearly 12,000 employees already on site and production steadily climbing, Gigafactory Berlin is poised for growth. The combined vehicle and battery expansions position the plant as a key hub for Tesla’s European ambitions, potentially making it one of the continent’s largest manufacturing complexes if local support continues.

As EV demand recovers, these investments underscore Tesla’s commitment to scaling efficiently in Germany while addressing regional supply chain needs.

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Honda gives up on all-EV future: ‘Not realistic’

Mibe believes the demand for its gas vehicles is certainly strong enough and has changed “beyond expectations.” As many drivers went for EVs a few years back, hybrids are becoming more popular for consumers as they offer the best of both worlds.

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honda logo with red paint
Ivan Radic, CC BY 2.0 , via Wikimedia Commons

Honda has given up on a previous plan to completely changeover to EVs by 2040, a new report states. The company’s CEO, Toshihiro Mibe, said that the idea is “not realistic.”

Mibe believes the demand for its gas vehicles is certainly strong enough and has changed “beyond expectations.” As many drivers went for EVs a few years back, hybrids are becoming more popular for consumers as they offer the best of both worlds.

Mibe said (via Motor1):

“Because of the uncertainty in the business environment and also the customer demand, is changing beyond our expectation and, therefore, we have judged that it’ll be difficult to achieve. That ratio [100-percent electric in 2040] is not realistic as of now. We have withdrawn this target.”

Instead of going all-electric, Honda still wants to oblige by its hopes to be net carbon neutral by 2050. It will do this by focusing on those popular hybrid powertrains, planning to launch 15 of them by March 2030.

Honda will invest 4.4 trillion yen, or almost $28 billion, to build hybrid powertrains built around four and six-cylinder gas engines.

There are so many companies abandoning their all-electric ambitions or even slowing their roll on building them so quickly. Ford, General Motors, Mercedes, and Nissan have all retreated from aggressive EV targets by either cancelling, delaying, or pausing the development of electric models.

Hyundai’s 2030 targets rely on mixed offerings of electric, hybrid & hydrogen vehicles

Early-decade pledges from multiple brands proved overly ambitious as infrastructure lags, battery costs remain high in some markets, and many buyers prefer hybrids for their convenience and range. Toyota has long championed hybrids, while others have quietly extended internal-combustion timelines.

For Honda—historically known for reliable gasoline engines—this shift leverages its core strengths while buying time to refine electric technology. Whether the hybrid-heavy strategy will protect market share in an increasingly competitive landscape remains to be seen, but one thing is clear: the gas engine is far from dead at Honda, unfortunately.

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Delta Airlines rejects Starlink, and the reason will probably shock you

In a pointed exchange on X, Elon Musk defended SpaceX’s uncompromising approach to Starlink’s in-flight internet service, explaining why Delta Air Lines walked away from a deal.

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Delta Airlines Airbus photographed April 2024 Delta-owned. No expiration date, unrestricted use.

SpaceX frontman Elon Musk explained on Wednesday why commercial airline Delta got cold feet over offering Starlink for stable internet on its flights — and the reason will probably shock you.

In a pointed exchange on X, Elon Musk defended SpaceX’s uncompromising approach to Starlink’s in-flight internet service, explaining why Delta Air Lines walked away from a deal.

Delta rejected Starlink because it insisted on routing all connectivity through its branded “Delta Sync” portal rather than allowing a simple Starlink experience.

Instead, the airline partnered with Amazon’s Project Kuiper—rebranded as Amazon Leo—for high-speed Wi-Fi on up to 500 aircraft, with rollout targeted for 2028. At the time of the announcement, Kuiper had roughly 300 satellites in orbit, while Starlink operated more than 10,400.

The use of the “Delta Sync” portal would not work for SpaceX, as Musk went on to say that:

“SpaceX requires that there be no annoying ‘portal’ to use Starlink. Starlink WiFi must just work effortlessly every time, as though you were at home. Delta wanted to make it painful, difficult and expensive for their customers. Hard to see how that is a winning strategy.”

Musk doubled down in a follow-up post:

“Yes, SpaceX deliberately accepted lower revenue deals with airlines in exchange for making Starlink super easy to use and available to all passengers.”

SpaceX has structured its airline agreements to prioritize zero-friction access—no captive portals, no SkyMiles logins, no paywalls or ads blocking basic connectivity.

While this means forgoing higher-margin deals that would let carriers monetize the service more aggressively, it ensures Starlink feels like home broadband at 35,000 feet. Passengers on partner airlines such as United, Qatar Airways, and Air France have already praised the service for enabling seamless video calls, streaming, and work mid-flight without interruptions.

Delta’s choice reflects a different philosophy. By keeping Wi-Fi behind its Delta Sync ecosystem, the airline aims to drive loyalty program engagement and control the digital passenger journey. Yet, critics argue this short-term control comes at the expense of immediate competitiveness.

Airlines already installing Starlink are pulling ahead in customer satisfaction surveys, while Delta passengers face years of reliance on slower, legacy systems until Leo launches.

SpaceX’s decision to trade revenue for simplicity will pay off in the longer term, as Starlink is already positioning itself as the default high-speed option for carriers that value passenger satisfaction over incremental fees.

Musk’s focus on creating not only a great service but also a reasonable user experience highlights SpaceX’s prowess with Starlink as it continues to expand across new partners and regions.

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