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SpaceX’s first orbital Starship prototype prepares for proof tests

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Several days after SpaceX’s first orbital-class Starship prototype took a second trip to a nearby launch site, the rocket is on its way to one of two suborbital launch mounts.

Once installed on the steel structure, Starship prototype 20 (S20) will finally be ready for – at minimum – two crucial tests: a cryogenic proof and static fire. According to highway closures filed by SpaceX late last week, the first of those tests could apparently begin as early as Thursday, August 19th, potentially setting Starship S20 up to attempt at least one major milestone next week.

On August 13th, SpaceX rolled Starship S20 back to the launch site a week after the rocket was sent to the pad to be briefly stacked on top of a Super Heavy booster – an event that appears to have been something like 50% photo opportunity, 50% test objective. Neither the booster or ship were fully complete at the time and both ultimately required at least another week or two of outfitting and plumbing to be ready for ground testing – let alone flight. Aspirationally, the same pair – Ship 20 and Booster 4 – could be the first to attempt a true orbital Starship launch sometime later this year.

Since its second rollout, Ship 20 has more or less stayed in one place as workers continuously swarmed about the rocket on boom and scissor lifts. Over the last four days, not much has visually changed save for the installation of a handful of heat shield tiles, but the focus clearly centered around the Starship’s ‘raceway’ – a clutch of plumbing and wiring that runs most of the length of the vehicle’s back. Virtually all rockets have them and Starship is no different with a raceway packed with avionics wire runs, plumbing for propellant loading, and smaller lines for pressurization and hydraulics.

While it’s not entirely clear what specific work has been done over the last few days or why it wasn’t done back at the build site, where CEO Elon Musk himself has said such tasks are more easily done, it’s clear that Starship S20 does have a more refined raceway than any ship before it. In recent days, SpaceX has also begun to install structural elements that strongly imply that S20 will be the first Starship to receive a raceway aerocover – not unlike those on Falcon boosters – to protect its external wiring and plumbing in flight.

Starship SN15’s raceway was cleaner than those on ships before it but still not nearly as neatly and tightly packed as Ship 20’s. (NASASpaceflight – bocachicagal)

Regardless, once Starship S20 is installed on one of SpaceX’s two suborbital launch mounts, the vehicle will most likely be prepared for a routine cryogenic proof test. To pass, Starship will need to survive significant thermal and mechanical stress as its tanks are filled with supercool liquid nitrogen and pressurized to at least 6 bar (~90 psi). At this point, a Starship prototype hasn’t failed a cryo proof in more than a year, so the test should be fairly routine.

Curiously, after spending weeks modifying Mount B with a series of hydraulic rams meant to simulate the thrust of Ship 20’s six Raptor engines during its cryo proof(s), SpaceX removed all of that extra hardware just prior to the Starship’s second rollout and now-imminent installation on said mount. Regardless of why, that decision likely means that Starship S20 will move directly to static fire testing once it passes cryo proofing. Given that Ship 20 appears to be on track to be the first Starship prototype of any kind to fire more than three Raptors at a time, that static fire campaign will likely be somewhat cautious, possibly beginning with just 1-3 engines and then moving to four, five, or straight to six.

SpaceX could also throw caution to the wind (not implausible as evidenced by the removal of Pad B’s unused thrust rams) and install and attempt to fire all six Raptors immediately after Ship 20 completes a cryo proof. Based on road closures filed by SpaceX, that testing could begin as early as 5pm to 11pm CDT on Thursday, August 19th. A backup window is also scheduled from 6am to 12pm CDT on August 20th.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla confirms Robotaxi expansion plans with new cities and aggressive timeline

Tesla plans to launch in Dallas, Houston, Phoenix, Miami, Orlando, Tampa, and Las Vegas. It lists the Bay Area as “Safety Driver,” and Austin as “Ramping Unsupervised.”

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Credit: Tesla

Tesla confirmed its intentions to expand the Robotaxi program in the United States with an aggressive timeline that aims to send the ride-hailing service to several large cities very soon.

The Robotaxi program is currently active in Austin, Texas, and the California Bay Area, but Tesla has received some approvals for testing in other areas of the U.S., although it has not launched in those areas quite yet.

However, the time is coming.

During Tesla’s Q4 Earnings Call last night, the company confirmed that it plans to expand the Robotaxi program aggressively, hoping to launch in seven new cities in the first half of the year.

Tesla plans to launch in Dallas, Houston, Phoenix, Miami, Orlando, Tampa, and Las Vegas. It lists the Bay Area as “Safety Driver,” and Austin as “Ramping Unsupervised.”

These details were released in the Earnings Shareholder Deck, which is published shortly before the Earnings Call:

Late last year, Tesla revealed it had planned to launch Robotaxi in Las Vegas, Phoenix, Dallas, and Houston, but Tampa and Orlando were just added to the plans, signaling an even more aggressive expansion than originally planned.

Tesla feels extremely confident in its Robotaxi program, and that has been reiterated many times.

Although skeptics still remain hesitant to believe the prowess Tesla has seemingly proven in its development of an autonomous driving suite, the company has been operating a successful program in Austin and the Bay Area for months.

In fact, it announced it achieved nearly 700,000 paid Robotaxi miles since launching Robotaxi last June.

With the expansion, Tesla will be able to penetrate more of the ride-sharing market, disrupting the human-operated platforms like Uber and Lyft, which are usually more expensive and are dependent on availability.

Tesla launched driverless rides in Austin last week, but they’ve been few and far between, as the company is certainly easing into the program with a very cautiously optimistic attitude, aiming to prioritize safety.

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Tesla (TSLA) Q4 and FY 2025 earnings call: The most important points

Executives, including CEO Elon Musk, discussed how the company is positioning itself for growth across vehicles, energy, AI, and robotics despite near-term pressures from tariffs, pricing, and macro conditions.

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Credit: @AdanGuajardo/X

Tesla’s (NASDAQ:TSLA) Q4 and FY 2025 earnings call highlighted improving margins, record energy performance, expanding autonomy efforts, and a sharp acceleration in AI and robotics investments. 

Executives, including CEO Elon Musk, discussed how the company is positioning itself for growth across vehicles, energy, AI, and robotics despite near-term pressures from tariffs, pricing, and macro conditions.

Key takeaways

Tesla reported sequential improvement in automotive gross margins excluding regulatory credits, rising from 15.4% to 17.9%, supported by favorable regional mix effects despite a 16% decline in deliveries. Total gross margin exceeded 20.1%, the highest level in more than two years, even with lower fixed-cost absorption and tariff impacts.

The energy business delivered standout results, with revenue reaching nearly $12.8 billion, up 26.6% year over year. Energy gross profit hit a new quarterly record, driven by strong global demand and high deployments of MegaPack and Powerwall across all regions, as noted in a report from The Motley Fool.

Tesla also stated that paid Full Self-Driving customers have climbed to nearly 1.1 million worldwide, with about 70% having purchased FSD outright. The company has now fully transitioned FSD to a subscription-based sales model, which should create a short-term margin headwind for automotive results.

Free cash flow totaled $1.4 billion for the quarter. Operating expenses rose by $500 million sequentially as well.

Production shifts, robotics, and AI investment

Musk further confirmed that Model S and Model X production is expected to wind down next quarter, and plans are underway to convert Fremont’s S/X line into an Optimus robot factory with a capacity of one million units.

Tesla’s Robotaxi fleet has surpassed 500 vehicles, operating across the Bay Area and Austin, with Musk noting a rapid monthly expansion pace. He also reiterated that CyberCab production is expected to begin in April, following a slow initial S-curve ramp before scaling beyond other vehicle programs.

Looking ahead, Tesla expects its capital expenditures to exceed $20 billion next year, thanks to the company’s operations across its six factories, the expansion of its fleet expansion, and the ramp of its AI compute. Additional investments in AI chips, compute infrastructure, and future in-house semiconductor manufacturing were discussed but are not included in the company’s current CapEx guidance.

More importantly, Tesla ended the year with a larger backlog than in recent years. This is supported by record deliveries in smaller international markets and stronger demand across APAC and EMEA. Energy backlog remains strong globally as well, though Tesla cautioned that margin pressure could emerge from competition, policy uncertainty, and tariffs. 

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Tesla brings closure to flagship ‘sentimental’ models, Musk confirms

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tesla model s model x
(Credit: Tesla)

Tesla is bringing closure to its flagship Model S and Model X vehicles, which CEO Elon Musk said several years ago were only produced for “sentimental reasons.”

The Model S and Model X have been light contributors to Tesla’s delivery growth over the past few years, commonly contributing only a few percentage points toward the over 1.7 million cars the company has handed over to customers annually since 2022.

However, the Model S and Model X have remained in production because of their high-end performance and flagship status; they are truly two vehicles that are premium offerings and do not hold major weight toward Tesla’s future goals.

On Wednesday, during the Q4 2025 Earnings Call, Musk confirmed that Tesla would bring closure to the two models, ending their production and making way for the manufacturing efforts of the Optimus robot:

“It is time to bring the Model S and Model X programs to an end with an honorable discharge. It is time to bring the S/X programs to an end. It’s part of our overall shift to an autonomous future.”

Musk said the production lines that Tesla has for the Model S and Model X at the Fremont Factory in Northern California will be transitioned to Optimus production lines that will produce one million units per year.

Tesla Fremont Factory celebrates 15 years of electric vehicle production

Tesla will continue to service Model S and Model X vehicles, but it will officially stop deliveries of the cars in Q2, as inventory will be liquidated. When they’re gone, they’re gone.

Tesla has been making moves to sunset the two vehicles for the better part of one year. Last July, it stopped taking any custom orders for vehicles in Europe, essentially pushing the idea that the program was coming to a close soon.

Musk said back in 2019:

“I mean, they’re very expensive, made in low volume. To be totally frank, we’re continuing to make them more for sentimental reasons than anything else. They’re really of minor importance to the future.”

That point is more relevant than ever as Tesla is ending the production of the cars to make way for Optimus, which will likely be Tesla’s biggest product in the coming years.

Musk added during the Earnings Call on Wednesday that he believes Optimus will be a major needle-mover of the United States’ GDP, as it will increase productivity and enable universal high income for humans.

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