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SpaceX private astronaut launch debut to reuse Crew-1 Dragon spacecraft

SpaceX intends to reuse the Crew Dragon capsule pictured here on its private astronaut launch debut sometime next year. (NASA)

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A former NASA astronaut now employed by Axiom Space says that SpaceX’s private astronaut launch debut will reuse the same Crew Dragon spacecraft currently supporting NASA’s Crew-1 mission in orbit.

Currently just a few weeks into a planned six-month stint in orbit, potentially marking the longest uninterrupted flight of an American spacecraft ever, Crew Dragon capsule C207 and an expendable trunk section arrived at the International Space Station (ISS) on November 16th. Known as Crew-1, the mission represents SpaceX and NASA’s commercial operational astronaut launch debut, carrying four astronauts to the ISS.

Crucially, the mission has been an almost flawless success so far and Falcon 9 has now completed four Crew Dragon launches without issue. On the Dragon side of things, the Crew-1 spacecraft performed a bit less perfectly than those tasked with flying Demo-1 and Demo-2, but SpaceX handled the minor issues that arose with the professionalism and composure of a team far more familiar with human spaceflight.

Early success aside, there is still some definite uncertainty ahead of Crew Dragon. While several Russian spacecraft have decades of experience spending at least several months at a time in orbit, a crewed US spacecraft has never spent more than 84 days in orbit. SpaceX itself actually beat out NASA to secure the second-place record with Crew Dragon’s 63-day Demo-2 astronaut launch debut, completed with a successful reentry and splashdown on August 2nd.

SpaceX recovery teams secure Crew Dragon capsule C206 and the two NASA astronauts contained within. (NASA)

However, Crew-1 is expected to more than double that previous US record and almost triple SpaceX’s own second-place record, spending roughly 180 days (six months, give or take) in orbit. Barring an unprecedented space station or spacecraft emergency, Crew Dragon C207 will undock from ISS, reenter Earth’s atmosphere, and splashdown in the Gulf of Mexico or the Atlantic Ocean sometime in May 2021. Of course, as the first recoverable US spacecraft to spend anywhere close to that long in orbit, the Crew-1 Crew Dragon will be closely monitored to ensure the safety and reliability of its intricate reentry and recovery systems after some six months exposed to the extremes of space.

Still, success is by far the likeliest outcome. When Crew Dragon C207 splashes down, its four astronaut passengers will be carefully extricated and the inspection and refurbishment process will begin almost immediately thereafter. Crew-1 will technically be the second Crew Dragon spacecraft to be refurbished after an orbital spaceflight, following Demo-2 capsule C206’s inaugural Dragon 2 reuse perhaps just a month or two prior.

Demo-2 Dragon capsule C206 does its best impression of a toasted marshmallow after a flawless crewed launch debut and 63 days in orbit. (NASA)

The Demo-2 Crew Dragon capsule is currently scheduled to fly a second time as early as March 31st, 2021 on SpaceX’s Crew-2 mission, ferrying another four astronauts to the ISS. If successful, Crew-2 will represent the first commercial astronaut launch ever to reuse both an orbital-class rocket booster and an orbital spacecraft, and the NASA-overseen process of refurbishment and re-flight will thus pave the way for future flight-proven astronaut launches. That includes private company Axiom Space’s first private AX-1 astronaut launch, which is currently scheduled to launch as early as Q4 2021.

AX-1 will be captained by former NASA astronaut Mike Lopez-Algeria and carry three other private astronauts, including Israeli multimillionaire Eytan Stibbe. SpaceX will thus be tasked with launching Israel’s second astronaut ever after Ilan Ramon was killed when a heat shield design flaw caused NASA Space Shuttle Columbia to break up during reentry in 2003.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Optimus Gen 3 shows off a cleaner, factory-ready design in new app discovery

Renders hidden inside Tesla’s Android app show Optimus Gen 3’s design before any official reveal.

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Tesla Optimus Gen 3 [Credit: Tesla]

Tesla may have accidentally given a first look at its newest Optimus Gen 3 humanoid robot when photos were found in the Tesla smartphone app.

Design files tucked inside a recent Android version of the Tesla app appear to show the third generation humanoid robot next to the older Gen 2.5 prototype. The assets were extracted from the app package by Tesla community member @wholemars, who posted the renders on X late Tuesday night before deleting them. The Tesla Newswire reshared the side by side comparison on Wednesday, and the images have circulated widely since.

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

The files are labeled “gen3” and were built as models for Tesla app’s own interface, as validated directly by Grok to be official.

The comparison shows a robot that looks built for a factory line rather than a lab bench. Gen 2.5’s exposed mechanical linkages and gold plating on the knees and shins are gone. In their place, Gen 3 uses matte black fairings on the lower legs, paired with a more contoured champagne gold body. Flexible covers now seal the joint where the torso meets the upper thighs, keeping bearings and moving parts sealed from debris and unnecessary contact.

The body panels fit more tightly, and the hands, which Tesla has said carry 22 degrees of freedom, look far more refined than those on earlier units.

This most recent leak fills a gap Tesla has left open for most of the year. Elon Musk said on March 31 that Optimus 3 was walking around but needed “some finishing touches” before it could be shown, a delay Teslarati covered when Tesla missed its first quarter reveal target. Musk later said Tesla would hold the design back until closer to production, partly to keep competitors from copying it. No reveal date has been announced.

The app itself has been preparing for Optimus for months. In July, code in the Tesla app pointed to a dedicated robot phone key, a consent screen for collecting video and spatial data while Optimus works inside a home, and an alert system for low battery and mechanical faults. Finished 3D models of Gen 3 suggest the interface owners will eventually use is moving past placeholder code toward something Tesla intends to ship.

Manufacturing is moving in parallel. Tesla tore out the original Model S and Model X lines at Fremont this summer to make room for Optimus production, with a planned capacity of one million robots a year. At Giga Texas, the steel frame of a dedicated Optimus factory is nearing completion ahead of a targeted 2027 start, with Musk pointing to an eventual output of 10 million units annually.

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Tesla Semi lands the biggest electric truck deal in U.S. history

Tesla leads a record 2,500 truck order, but not every truck will be a Semi.

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Tesla has landed the largest electric truck order in U.S. history. ZET SCALE, a new alliance of shippers and carriers, named Tesla its primary manufacturer on Tuesday for an initial order of 2,500 electric Class 8 trucks. The deal alone would nearly double the number of electric heavy trucks operating in the country.

According to the press release from Catalyst Mobility, the nonprofit formerly known as CALSTART, Kenworth, RIDE and Volvo were also selected as secondary manufacturers that carriers can pick if their operations call for it. No split between the four brands has been published, so the exact number of Semis in the order is not yet known.

Tesla won the top slot through a competitive request for proposals. The alliance, which Catalyst Mobility runs with the Smart Freight Centre, scored bidders on price, range, charging capability and production capacity. Pooling freight demand from founding shippers, including Microsoft and PepsiCo, let every truck maker bid lower than it would for a single fleet. “The Tesla Semi is designed for lower cost per mile operations than diesel,” said Dan Priestley, director of the Tesla Semi program, as noted in the press release.

The financing is built to pull in carriers who have avoided electric trucks. ZET Financial is issuing the purchase order for all 2,500 units and will place them with fleets through a fair market value lease. The trucks will be deployed over the next few years across 10 freight hubs in Los Angeles, Stockton, Bakersfield, Seattle and Tacoma, Houston, Dallas, San Antonio, Chicago, Atlanta, and the Newark and New York area. ZET SCALE says the first order is only the opening round, with a longer term goal of 10,000 trucks or more.

Even if Tesla ends up with only a majority share, it would still be the biggest Semi deal to date. Einride’s 500 unit order in August was the previous record, and WattEV’s 370 truck order in May was the largest California deal at the time. Einride’s CEO has since said he expects all 500 trucks delivered by the end of 2027.

The announcement lands two days before Tesla formally inaugurates its Semi factory in Nevada on September 24. The 1.7 million square foot plant sits next to Gigafactory Nevada’s 4680 cell lines and is designed for 50,000 trucks a year.

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Tesla integrates Grok Bot into its vehicles for the ultimate personal assistant

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Credit: Grok

Tesla has expanded Grok from an in-car chatbot into a hands-free work assistant. On September 22, Tesla officially launched Grok Bot capability, confirming that drivers can now manage email, calendars, files, chats, and tasks by voice and then hand more ambitious errands to the AI-fueled productivity cheat code.

Grok itself is built by xAI. The new car features split into two layers: Connectors link Grok to outside accounts. Grok Bot, currently limited to SuperGrok Heavy subscribers, can complete multi-step tasks such as placing a usual coffee order, booking a reservation, or scheduling an appointment. It truly puts the driver in a nearly complete hands-free driving and productivity setting, with ironically the only task truly requiring your hands being to touch the “Start Self-Driving” button.

We were granted access to Grok Bot’s Tesla integration a few weeks back, and we’ve been able to do a handful of things with it. On a handful of occasions, we’ve used it to order food and have it ready for pickup slightly later into the evening; we’ve managed to pick up groceries after a day of errands with Grok Bot, and outside of the car, it’s helped with budgeting and even my fantasy football draft.

Tesla shows another way to utilize it: in their demo, a driver says “Hey Grok,” asks the assistant to check an inbox, and hears that a message concerns a weekend reservation. Grok then scans the calendar, reports no conflicts, and confirms the Tahoe trip is clear. It can also add check-in details to a road-trip itinerary. The point is not novelty chat. It is keeping eyes on the road, or on Full Self-Driving, while the car handles the paperwork of a trip:

This Grok rollout is not a gadget add-on as much as it is Tesla’s thesis in software form: the car should stop being a machine you operate and start being a room you occupy.

Connectors and Grok Bot treat the cabin as an office that happens to move, and that has truly been Tesla’s intention for years now. The car has slowly become an extension of a home more than a vehicle. Inbox, calendar, groceries, takeout, and reservations become voice work, not dashboard chores that you need to do before you get in your car.

Responsibility shifts from the driver to the stack, and as many Tesla owners rely on FSD for travel, Grok Bot now handles the monotony of dinner reservations or appointments.

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