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SpaceX private astronaut launch debut to reuse Crew-1 Dragon spacecraft

SpaceX intends to reuse the Crew Dragon capsule pictured here on its private astronaut launch debut sometime next year. (NASA)

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A former NASA astronaut now employed by Axiom Space says that SpaceX’s private astronaut launch debut will reuse the same Crew Dragon spacecraft currently supporting NASA’s Crew-1 mission in orbit.

Currently just a few weeks into a planned six-month stint in orbit, potentially marking the longest uninterrupted flight of an American spacecraft ever, Crew Dragon capsule C207 and an expendable trunk section arrived at the International Space Station (ISS) on November 16th. Known as Crew-1, the mission represents SpaceX and NASA’s commercial operational astronaut launch debut, carrying four astronauts to the ISS.

Crucially, the mission has been an almost flawless success so far and Falcon 9 has now completed four Crew Dragon launches without issue. On the Dragon side of things, the Crew-1 spacecraft performed a bit less perfectly than those tasked with flying Demo-1 and Demo-2, but SpaceX handled the minor issues that arose with the professionalism and composure of a team far more familiar with human spaceflight.

Early success aside, there is still some definite uncertainty ahead of Crew Dragon. While several Russian spacecraft have decades of experience spending at least several months at a time in orbit, a crewed US spacecraft has never spent more than 84 days in orbit. SpaceX itself actually beat out NASA to secure the second-place record with Crew Dragon’s 63-day Demo-2 astronaut launch debut, completed with a successful reentry and splashdown on August 2nd.

SpaceX recovery teams secure Crew Dragon capsule C206 and the two NASA astronauts contained within. (NASA)

However, Crew-1 is expected to more than double that previous US record and almost triple SpaceX’s own second-place record, spending roughly 180 days (six months, give or take) in orbit. Barring an unprecedented space station or spacecraft emergency, Crew Dragon C207 will undock from ISS, reenter Earth’s atmosphere, and splashdown in the Gulf of Mexico or the Atlantic Ocean sometime in May 2021. Of course, as the first recoverable US spacecraft to spend anywhere close to that long in orbit, the Crew-1 Crew Dragon will be closely monitored to ensure the safety and reliability of its intricate reentry and recovery systems after some six months exposed to the extremes of space.

Still, success is by far the likeliest outcome. When Crew Dragon C207 splashes down, its four astronaut passengers will be carefully extricated and the inspection and refurbishment process will begin almost immediately thereafter. Crew-1 will technically be the second Crew Dragon spacecraft to be refurbished after an orbital spaceflight, following Demo-2 capsule C206’s inaugural Dragon 2 reuse perhaps just a month or two prior.

Demo-2 Dragon capsule C206 does its best impression of a toasted marshmallow after a flawless crewed launch debut and 63 days in orbit. (NASA)

The Demo-2 Crew Dragon capsule is currently scheduled to fly a second time as early as March 31st, 2021 on SpaceX’s Crew-2 mission, ferrying another four astronauts to the ISS. If successful, Crew-2 will represent the first commercial astronaut launch ever to reuse both an orbital-class rocket booster and an orbital spacecraft, and the NASA-overseen process of refurbishment and re-flight will thus pave the way for future flight-proven astronaut launches. That includes private company Axiom Space’s first private AX-1 astronaut launch, which is currently scheduled to launch as early as Q4 2021.

AX-1 will be captained by former NASA astronaut Mike Lopez-Algeria and carry three other private astronauts, including Israeli multimillionaire Eytan Stibbe. SpaceX will thus be tasked with launching Israel’s second astronaut ever after Ilan Ramon was killed when a heat shield design flaw caused NASA Space Shuttle Columbia to break up during reentry in 2003.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla confirms Robotaxi expansion plans with new cities and aggressive timeline

Tesla plans to launch in Dallas, Houston, Phoenix, Miami, Orlando, Tampa, and Las Vegas. It lists the Bay Area as “Safety Driver,” and Austin as “Ramping Unsupervised.”

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Credit: Tesla

Tesla confirmed its intentions to expand the Robotaxi program in the United States with an aggressive timeline that aims to send the ride-hailing service to several large cities very soon.

The Robotaxi program is currently active in Austin, Texas, and the California Bay Area, but Tesla has received some approvals for testing in other areas of the U.S., although it has not launched in those areas quite yet.

However, the time is coming.

During Tesla’s Q4 Earnings Call last night, the company confirmed that it plans to expand the Robotaxi program aggressively, hoping to launch in seven new cities in the first half of the year.

Tesla plans to launch in Dallas, Houston, Phoenix, Miami, Orlando, Tampa, and Las Vegas. It lists the Bay Area as “Safety Driver,” and Austin as “Ramping Unsupervised.”

These details were released in the Earnings Shareholder Deck, which is published shortly before the Earnings Call:

Late last year, Tesla revealed it had planned to launch Robotaxi in Las Vegas, Phoenix, Dallas, and Houston, but Tampa and Orlando were just added to the plans, signaling an even more aggressive expansion than originally planned.

Tesla feels extremely confident in its Robotaxi program, and that has been reiterated many times.

Although skeptics still remain hesitant to believe the prowess Tesla has seemingly proven in its development of an autonomous driving suite, the company has been operating a successful program in Austin and the Bay Area for months.

In fact, it announced it achieved nearly 700,000 paid Robotaxi miles since launching Robotaxi last June.

With the expansion, Tesla will be able to penetrate more of the ride-sharing market, disrupting the human-operated platforms like Uber and Lyft, which are usually more expensive and are dependent on availability.

Tesla launched driverless rides in Austin last week, but they’ve been few and far between, as the company is certainly easing into the program with a very cautiously optimistic attitude, aiming to prioritize safety.

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Tesla (TSLA) Q4 and FY 2025 earnings call: The most important points

Executives, including CEO Elon Musk, discussed how the company is positioning itself for growth across vehicles, energy, AI, and robotics despite near-term pressures from tariffs, pricing, and macro conditions.

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Credit: @AdanGuajardo/X

Tesla’s (NASDAQ:TSLA) Q4 and FY 2025 earnings call highlighted improving margins, record energy performance, expanding autonomy efforts, and a sharp acceleration in AI and robotics investments. 

Executives, including CEO Elon Musk, discussed how the company is positioning itself for growth across vehicles, energy, AI, and robotics despite near-term pressures from tariffs, pricing, and macro conditions.

Key takeaways

Tesla reported sequential improvement in automotive gross margins excluding regulatory credits, rising from 15.4% to 17.9%, supported by favorable regional mix effects despite a 16% decline in deliveries. Total gross margin exceeded 20.1%, the highest level in more than two years, even with lower fixed-cost absorption and tariff impacts.

The energy business delivered standout results, with revenue reaching nearly $12.8 billion, up 26.6% year over year. Energy gross profit hit a new quarterly record, driven by strong global demand and high deployments of MegaPack and Powerwall across all regions, as noted in a report from The Motley Fool.

Tesla also stated that paid Full Self-Driving customers have climbed to nearly 1.1 million worldwide, with about 70% having purchased FSD outright. The company has now fully transitioned FSD to a subscription-based sales model, which should create a short-term margin headwind for automotive results.

Free cash flow totaled $1.4 billion for the quarter. Operating expenses rose by $500 million sequentially as well.

Production shifts, robotics, and AI investment

Musk further confirmed that Model S and Model X production is expected to wind down next quarter, and plans are underway to convert Fremont’s S/X line into an Optimus robot factory with a capacity of one million units.

Tesla’s Robotaxi fleet has surpassed 500 vehicles, operating across the Bay Area and Austin, with Musk noting a rapid monthly expansion pace. He also reiterated that CyberCab production is expected to begin in April, following a slow initial S-curve ramp before scaling beyond other vehicle programs.

Looking ahead, Tesla expects its capital expenditures to exceed $20 billion next year, thanks to the company’s operations across its six factories, the expansion of its fleet expansion, and the ramp of its AI compute. Additional investments in AI chips, compute infrastructure, and future in-house semiconductor manufacturing were discussed but are not included in the company’s current CapEx guidance.

More importantly, Tesla ended the year with a larger backlog than in recent years. This is supported by record deliveries in smaller international markets and stronger demand across APAC and EMEA. Energy backlog remains strong globally as well, though Tesla cautioned that margin pressure could emerge from competition, policy uncertainty, and tariffs. 

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Tesla brings closure to flagship ‘sentimental’ models, Musk confirms

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tesla model s model x
(Credit: Tesla)

Tesla is bringing closure to its flagship Model S and Model X vehicles, which CEO Elon Musk said several years ago were only produced for “sentimental reasons.”

The Model S and Model X have been light contributors to Tesla’s delivery growth over the past few years, commonly contributing only a few percentage points toward the over 1.7 million cars the company has handed over to customers annually since 2022.

However, the Model S and Model X have remained in production because of their high-end performance and flagship status; they are truly two vehicles that are premium offerings and do not hold major weight toward Tesla’s future goals.

On Wednesday, during the Q4 2025 Earnings Call, Musk confirmed that Tesla would bring closure to the two models, ending their production and making way for the manufacturing efforts of the Optimus robot:

“It is time to bring the Model S and Model X programs to an end with an honorable discharge. It is time to bring the S/X programs to an end. It’s part of our overall shift to an autonomous future.”

Musk said the production lines that Tesla has for the Model S and Model X at the Fremont Factory in Northern California will be transitioned to Optimus production lines that will produce one million units per year.

Tesla Fremont Factory celebrates 15 years of electric vehicle production

Tesla will continue to service Model S and Model X vehicles, but it will officially stop deliveries of the cars in Q2, as inventory will be liquidated. When they’re gone, they’re gone.

Tesla has been making moves to sunset the two vehicles for the better part of one year. Last July, it stopped taking any custom orders for vehicles in Europe, essentially pushing the idea that the program was coming to a close soon.

Musk said back in 2019:

“I mean, they’re very expensive, made in low volume. To be totally frank, we’re continuing to make them more for sentimental reasons than anything else. They’re really of minor importance to the future.”

That point is more relevant than ever as Tesla is ending the production of the cars to make way for Optimus, which will likely be Tesla’s biggest product in the coming years.

Musk added during the Earnings Call on Wednesday that he believes Optimus will be a major needle-mover of the United States’ GDP, as it will increase productivity and enable universal high income for humans.

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