Connect with us

News

SpaceX is ready to build the first Starship destined for space after latest tests

SpaceX has built and tested its second Starship 'test tank' in less than four weeks, a milestone that Elon Musk says has opened the door for the first orbital Starships. (NASASpaceflight - bocachicagal)

Published

on

After a busy several days of rocket hardware testing, Elon Musk says that SpaceX may be ready to build the first Starship prototype destined for space.

According to Musk, one test in particular – performed in South Texas just yesterday – is an encouraging sign that SpaceX’s Starship team is becoming increasingly competent at building the massive steel parts that will ultimately make up the generation launch vehicle. For SpaceX, the particular skills and expertise needed to precisely and consistently build a launch vehicle – let alone a rocket as large and complex as Starship – are quite a bit different from those it has mastered with Falcon 9, Falcon Heavy, and Dragon.

A lot of the expertise – particularly engineering talent, countless lessons-learned, and insight into reusability – is directly transferable from Falcon rockets to SpaceX’s Starship/Super Heavy program. Where it really isn’t transferable, however, is in the methods required to actually build the steel subcomponents that must ultimately be assembled together to form the rocket’s upper stage and booster. As a result, SpaceX has spent more than a year focused on building, testing, scrapping, improving, and re-testing any number of critical Starship components. Over the last four weeks (and last few days in particular), that testing has come to a head and Elon Musk believes the results have opened the door for SpaceX to begin building its first space-bound Starship prototypes.

Although Elon Musk says the new tank pictured above sprung a leak on Monday, it certainly looks no worse for wear. (NASASpaceflight – bocachicagal)

SpaceX’s latest round of full-scale Starship hardware tests began just 10-20 days ago, depending on how one counts. Back around the start of the new calendar year, SpaceX began rapidly integrating two new Starship bulkheads and two cylindrical steel rings (barrel sections), ultimately delivering a finished ‘test tank’ after just 20 days of work. On January 10th, scarcely 24 hours after the two halves of the test tank were welded together, SpaceX sent the Starship test tank to its nearby launch pad and pressurized it with water until it quite literally burst.

After bursting, the test tank (like most pressure vessels) partially imploded as the liquid it contained poured out, creating a vacuum near the upper dome. (NASASpaceflight – bocachicagal)

Musk tweeted the results of that intentional test-to-destruction just a few hours after it was completed, revealing that SpaceX’s upgraded production and integration techniques enabled the tank to survive pressures almost 20% greater than the minimum Starships will need to perform orbital launches.

“Critically, the tank reached a maximum sustained pressure of 7.1 bar (103 psi), 18% more than the operating pressure (6 bar/87 psi) Musk says Starship prototypes will need to begin orbital test flights. At 7.1 bar, the test tank would have been experiencing an incredible ~20,000 metric tons (45 million lbf) of force spread out over its interior surfaces — equivalent to ~20% of the weight of an entire US Navy aircraft carrier. Perhaps even more impressive, that same Starship test tank was built from almost nothing extremely quickly, going from first weld to said pressurization test in just three weeks (20 days).

With relatively minor improvements to welding conditions and the manufacturing precision of Starship rings and domes, Musk believes that SpaceX can reliably build Starships and Super Heavy boosters to survive pressures greater than 8.5 bar (125 psi), guaranteeing a safety margin of at least 40%. Even a minor improvement of ~6% would give Starship a safety margin of 125%, enough – in the eyes of most engineering standards committees – to reasonably certify Starships for orbital test flights.”


Teslarati.com — January 12th, 2020

An orbital Starship test flight like this could happen much sooner than later, according to SpaceX CEO Elon Musk. (SpaceX)

Test Tank 2: The Tankening

This brings us to January 27th, a little over two weeks after SpaceX completed and burst the first standalone Starship test tank. Over the last week, SpaceX has quickly assembled a second Starship test tank, using a few clearly new methods and parts, as well as a brand-new tent built by the same company that Tesla used for Fremont’s fourth General Assembly line.

In the last few days, two new bulkheads and steel rings came together to form Starship test tank #2, which was subsequently prepped for transport and moved about a mile down the road to SpaceX’s launch facilities on the morning of January 27th. Scarcely a few hours later, well before anyone was paying close attention for test activities, Elon Musk took to Twitter to reveal that the second tank had already been subjected to a pressure test with water. That second tank reportedly survived up to 7.5 bar, an improvement of about 6% compared to the first tank.

This time, however, the tank wasn’t actually catastrophically destroyed by the pressure test, instead developing a leak around the weld connecting the two halves that lead SpaceX to back off. Musk says that that presumably small leak will now be repaired, after which the same tank will be tested again but with one significant difference. Musk says that Test Tank #2’s second pressure test will be performed with a cryogenic liquid — most likely liquid nitrogen (LN2).

On November 20th, 2018, Starship Mk1 suffered a major structural failure during cryogenic proof testing. (NASASpaceflight – bocachicagal)

In replies after his reveal, Musk noted that he believed the second test tank could perform significantly better if pressurized with a cryogenic liquid. That’s because certain types of steel – particularly those SpaceX has chosen for Starship – exhibit something known as cryogenic hardening when exposed to extremely cold temperatures, producing steel that can be dramatically stronger by some measures.

Ultimately, as mentioned above, a tank pressure safety margin of 125% is the minimum most engineering standards provide for any given orbital-class launch vehicle. At 7.5 bar, even under the very unlikely assumption that Starship tanks will not see even a marginal strength increase at cryogenic temperatures, SpaceX’s second Starship test tank has officially hit that 125% safety margin. As Musk himself noted on Monday, he is now confident that SpaceX can immediately start building the first Starship destined for spaceflight and further revealed that two of that particular Starship’s three tank domes are already nearing completion.

Advertisement
-
-
A render of a stainless steel Starship heading to orbit atop a Super Heavy booster. (SpaceX)

Known as Starship SN01 (serial number 01), there’s a strong possibility that the massive spacecraft will never reach higher than a 20 km (12.5 mi) flight test SpaceX intends to perform. The company’s rapidly changing strategy may very well mean that SN01 – now ‘go’ for production – could also support suborbital spaceflight testing and maybe even the first orbital Starship launch, although orbital launches will require a Super Heavy booster. Elon Musk, for one, has already christened Starship SN01 an “orbital vehicle”.

Check out Teslarati’s Marketplace! We offer Tesla accessories, including for the Tesla Cybertruck and Tesla Model 3.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

Elon Musk

Elon Musk and SpaceX shrugs off the trading day Wall Street feared most

Published

on

By

Rendering of Elon Musk overlooking a Starship fleet (Credit: Grok)

SpaceX stock did the opposite of what most of Wall Street expected this week, when the day designed to be its most dangerous turned into a rally, and the rally kept going.

Thursday marked the first major lockup expiration since SpaceX’s June IPO, making roughly 911.5 million insider held shares eligible to trade for the first time, more than doubling the company’s public float. Analysts and short sellers had spent weeks bracing for a flood of selling, especially after the stock fell 13 percent following its first earnings report as a public company on Tuesday. Instead, shares rose 6.1 percent Thursday to close at $114.92, and by Friday they were trading near $129, up more than another 12 percent on the day.

SpaceX shorts get warned by Musk ally, echoing Tesla’s early struggles

The setup made the outcome notable. Short interest had climbed to roughly 34 percent of the float heading into earnings, among the highest of any large cap stock, with about 95 percent of available shares to borrow already on loan. CEO Elon Musk warned short sellers twice in the weeks before the lockup, writing on X that “the survival probability of firms who maintain a significant short position in SpaceX over time is very low,” then following up on the morning of earnings with “I try to warn them, but they just double down.”

When the newly unlocked shares hit the market and the selloff never showed up, some of that short position appears to have started unwinding. TipRanks reported that options activity shifted toward bullish strategies like put selling and risk reversals following the rally, with roughly $600 million in options premium trading Thursday alone. Retail buyers also stepped in during the earnings dip, according to Vanda Research.

The fundamentals behind the stock have not changed much in a week. SpaceX’s revenue nearly doubled year over year to $7.8 billion, with Starlink subscribers doubling to 12 million and the company’s AI segment growing 247 percent. What spooked investors on Tuesday was the spending side. Capital expenditures jumped to more than $18 billion for the quarter, up from $2.8 billion a year earlier, with AI investment alone rising from $749 million to $15.8 billion. Wall Street remains split on whether that spending is building infrastructure SpaceX needs or outrunning what the business can currently support, a debate Teslarati has tracked since shares first came under pressure.

None of that resolves the bigger question hanging over the stock. Thursday’s release was only the first of nine staggered lockup tranches, with roughly $800 billion worth of additional shares scheduled to become eligible through October, and Musk’s own stake stays locked until next June. If this week is any indication, the market is treating that supply as something it can absorb rather than something to fear, at least for now.

Continue Reading

News

The Boring Company’s newest Vegas Station has a permit quietly waiting behind it

Sahara Las Vegas opened a new Vegas Loop station, joining an exclusive two resort transit club.

Published

on

By

Sahara Las Vegas opened a new Vegas Loop station Thursday, giving The Boring Company’s underground transit system its northernmost stop yet on the Strip. The station sits at Sahara’s Paradise Road entrance, on the southeast corner of Las Vegas Boulevard and Sahara Avenue, and connects riders to the Las Vegas Convention Center, other Strip resorts on the network and, eventually, Harry Reid International Airport.

The addition makes Sahara the second resort, after Fontainebleau opened its own station in January, to get a stop built at street level rather than tucked into the property itself. Sahara now joins Westgate as the only two Strip resorts offering both a Vegas Loop station and a stop on the Las Vegas Monorail, giving guests two separate ways to get around without leaving the property.

The Boring Company just doubled its tunneling power in Nashville

The bigger news buried in Thursday’s announcement is what comes next. Boring Company has already secured its first permit to tunnel north of Sahara Avenue, extending the network beyond where it currently ends, even though permits to push the Loop toward downtown Las Vegas still haven’t been granted. Crews are also working on a two mile dual tunnel line running from Westgate to a planned station at 4744 Paradise Road, just north of Tropicana Avenue, that Las Vegas Convention and Visitors Authority CEO Steve Hill has said the company hopes to open in time for November’s Las Vegas Grand Prix.

Ridership has grown alongside the buildout. The Loop moved roughly 82,000 passengers during CONEXPO in early March, a total the company highlighted on its own X account at the time, and the system has now carried more than 4 million passengers through 11 open stations since it began running in 2021. The airport connector tunnels, meant to give the Loop a direct link to Harry Reid, have slipped past their original first quarter target and remain under construction, with Boring Company director Mike Baier saying that a full opening is still a few months out.

For Sahara, the calculation is straightforward. Convention traffic drives a large share of Loop ridership, and a station at the property’s front door gives conventiongoers one more reason to book rooms on the Strip’s north end instead of closer to the convention center itself.

Continue Reading

Elon Musk

Tesla’s mysterious Robovan makes a sneak peek with Optimus in Terafab video

Elon Musk shared a new Terafab video showing Optimus, Robovans, and a stunningly futuristic campus.

Published

on

By

SpaceX Terafab rendering

Elon Musk posted a new video of Terafab on X Thursday morning, and the most eye-catching details in it were not the building itself, but two products still awaiting production: Optimus and the Robovan.

The concept render, credited to SpaceX, shows Optimus robots working the grounds of the roughly 2.5-mile-long facility planned for the Gibbons Creek site in Grimes County, while a Robovan glides along an elevated roadway cutting through the building itself, sharing the frame with a Tesla Semi and a Cybercab.

Robovan is the boxy, driverless people and cargo mover Musk unveiled alongside Cybercab at Tesla’s “We, Robot” event in October 2024. He pitched it as a way to move up to 20 passengers at once, or handle freight instead, at a target cost he claimed could fall under a dollar a mile, with no steering wheel or pedals, the same layout as Cybercab. Nearly two years later, Robovan still has no confirmed production timeline and has not shown up in any factory footage, which makes Thursday’s render one of the only recent looks at the vehicle in any form.

Optimus has moved further along. Tesla began converting Fremont’s old Model S and Model X assembly line into a Gen 3 Optimus production line earlier this year, and Musk visited the site on July 1 to mark the changeover. A second, larger Optimus plant is under construction at Giga Texas, targeting volume production in summer 2027 and eventual capacity of 10 million units a year. Tesla AI lead Ashok Elluswamy said this month the robot has “big shoes to fill” in replacing the S and X line, while Musk has repeatedly called Optimus the company’s biggest product of any kind, with a long-term price he has pegged between $20,000 and $30,000.


“Terafab Texas will be the largest and most valuable building on Earth by far,” Musk wrote alongside the clip. “And it will be stunningly beautiful.”

One quote post summed up the reaction: “Futuristic scene with RoboVan + Cybercab + Tesla Semi + Optimus.”

Beyond the vehicles, the architecture wrapped around them stands out too. The building’s facade is canted at sharp angles, with illuminated horizontal bands running through what appears to be a multi level interior visible from outside. Below the elevated roadway, pedestrians walk along a plaza next to a reflecting pool, and the skyline behind the campus is dotted with angular spires that read more like sculpture than infrastructure, a departure from the strictly utilitarian look of Gigafactory Texas or Starbase.

The timing tracks with what Terafab representative Riley Trennell told Grimes County residents on Wednesday, when he said renderings of the facility would be released “within days.” Musk’s post followed less than 24 hours later, and Texas Governor Greg Abbott’s office sent out its own release Thursday confirming the project. As Teslarati reported this morning, Terafab’s tax abatement agreements with Grimes County are now signed and active, and SpaceX has sent the county its first $10 million payment under that deal. The dollar figure tied to this phase of construction, per Reuters, is $16.8 billion, one of the first hard capital expenditure numbers attached to Terafab since Musk unveiled the joint Tesla-SpaceX-xAI venture in March.Reaction on X ranged from enthusiastic to skeptical. “God Bless Texas! Everything is bigger and better in Texas!” one reply read. Another was more measured: “Terafab in a decade…..”

Whether the finished building matches the render is a separate question from whether Musk wanted people talking about the render itself. Less than a day after posting, the video had already crossed 5.5 million views.

Continue Reading