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SpaceX is ready to build the first Starship destined for space after latest tests
After a busy several days of rocket hardware testing, Elon Musk says that SpaceX may be ready to build the first Starship prototype destined for space.
According to Musk, one test in particular – performed in South Texas just yesterday – is an encouraging sign that SpaceX’s Starship team is becoming increasingly competent at building the massive steel parts that will ultimately make up the generation launch vehicle. For SpaceX, the particular skills and expertise needed to precisely and consistently build a launch vehicle – let alone a rocket as large and complex as Starship – are quite a bit different from those it has mastered with Falcon 9, Falcon Heavy, and Dragon.
A lot of the expertise – particularly engineering talent, countless lessons-learned, and insight into reusability – is directly transferable from Falcon rockets to SpaceX’s Starship/Super Heavy program. Where it really isn’t transferable, however, is in the methods required to actually build the steel subcomponents that must ultimately be assembled together to form the rocket’s upper stage and booster. As a result, SpaceX has spent more than a year focused on building, testing, scrapping, improving, and re-testing any number of critical Starship components. Over the last four weeks (and last few days in particular), that testing has come to a head and Elon Musk believes the results have opened the door for SpaceX to begin building its first space-bound Starship prototypes.
SpaceX’s latest round of full-scale Starship hardware tests began just 10-20 days ago, depending on how one counts. Back around the start of the new calendar year, SpaceX began rapidly integrating two new Starship bulkheads and two cylindrical steel rings (barrel sections), ultimately delivering a finished ‘test tank’ after just 20 days of work. On January 10th, scarcely 24 hours after the two halves of the test tank were welded together, SpaceX sent the Starship test tank to its nearby launch pad and pressurized it with water until it quite literally burst.
Musk tweeted the results of that intentional test-to-destruction just a few hours after it was completed, revealing that SpaceX’s upgraded production and integration techniques enabled the tank to survive pressures almost 20% greater than the minimum Starships will need to perform orbital launches.
“Critically, the tank reached a maximum sustained pressure of 7.1 bar (103 psi), 18% more than the operating pressure (6 bar/87 psi) Musk says Starship prototypes will need to begin orbital test flights. At 7.1 bar, the test tank would have been experiencing an incredible ~20,000 metric tons (45 million lbf) of force spread out over its interior surfaces — equivalent to ~20% of the weight of an entire US Navy aircraft carrier. Perhaps even more impressive, that same Starship test tank was built from almost nothing extremely quickly, going from first weld to said pressurization test in just three weeks (20 days).
With relatively minor improvements to welding conditions and the manufacturing precision of Starship rings and domes, Musk believes that SpaceX can reliably build Starships and Super Heavy boosters to survive pressures greater than 8.5 bar (125 psi), guaranteeing a safety margin of at least 40%. Even a minor improvement of ~6% would give Starship a safety margin of 125%, enough – in the eyes of most engineering standards committees – to reasonably certify Starships for orbital test flights.”
Teslarati.com — January 12th, 2020
Test Tank 2: The Tankening
This brings us to January 27th, a little over two weeks after SpaceX completed and burst the first standalone Starship test tank. Over the last week, SpaceX has quickly assembled a second Starship test tank, using a few clearly new methods and parts, as well as a brand-new tent built by the same company that Tesla used for Fremont’s fourth General Assembly line.
In the last few days, two new bulkheads and steel rings came together to form Starship test tank #2, which was subsequently prepped for transport and moved about a mile down the road to SpaceX’s launch facilities on the morning of January 27th. Scarcely a few hours later, well before anyone was paying close attention for test activities, Elon Musk took to Twitter to reveal that the second tank had already been subjected to a pressure test with water. That second tank reportedly survived up to 7.5 bar, an improvement of about 6% compared to the first tank.
This time, however, the tank wasn’t actually catastrophically destroyed by the pressure test, instead developing a leak around the weld connecting the two halves that lead SpaceX to back off. Musk says that that presumably small leak will now be repaired, after which the same tank will be tested again but with one significant difference. Musk says that Test Tank #2’s second pressure test will be performed with a cryogenic liquid — most likely liquid nitrogen (LN2).
In replies after his reveal, Musk noted that he believed the second test tank could perform significantly better if pressurized with a cryogenic liquid. That’s because certain types of steel – particularly those SpaceX has chosen for Starship – exhibit something known as cryogenic hardening when exposed to extremely cold temperatures, producing steel that can be dramatically stronger by some measures.
Ultimately, as mentioned above, a tank pressure safety margin of 125% is the minimum most engineering standards provide for any given orbital-class launch vehicle. At 7.5 bar, even under the very unlikely assumption that Starship tanks will not see even a marginal strength increase at cryogenic temperatures, SpaceX’s second Starship test tank has officially hit that 125% safety margin. As Musk himself noted on Monday, he is now confident that SpaceX can immediately start building the first Starship destined for spaceflight and further revealed that two of that particular Starship’s three tank domes are already nearing completion.
Known as Starship SN01 (serial number 01), there’s a strong possibility that the massive spacecraft will never reach higher than a 20 km (12.5 mi) flight test SpaceX intends to perform. The company’s rapidly changing strategy may very well mean that SN01 – now ‘go’ for production – could also support suborbital spaceflight testing and maybe even the first orbital Starship launch, although orbital launches will require a Super Heavy booster. Elon Musk, for one, has already christened Starship SN01 an “orbital vehicle”.
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Tesla already has a complete Robotaxi model, and it doesn’t depend on passenger count
That scenario was discussed during the company’s Q4 and FY 2025 earnings call, when executives explained why the majority of Robotaxi rides will only involve one or two people.
Tesla already has the pieces in place for a full Robotaxi service that works regardless of passenger count, even if the backbone of the program is a small autonomous two-seater.
That scenario was discussed during the company’s Q4 and FY 2025 earnings call, when executives explained why the majority of Robotaxi rides will only involve one or two people.
Two-seat Cybercabs make perfect sense
During the Q&A portion of the call, Tesla Vice President of Vehicle Engineering Lars Moravy pointed out that more than 90% of vehicle miles traveled today involve two or fewer passengers. This, the executive noted, directly informed the design of the Cybercab.
“Autonomy and Cybercab are going to change the global market size and mix quite significantly. I think that’s quite obvious. General transportation is going to be better served by autonomy as it will be safer and cheaper. Over 90% of vehicle miles traveled are with two or fewer passengers now. This is why we designed Cybercab that way,” Moravy said.
Elon Musk expanded on the point, emphasizing that there is no fallback for Tesla’s bet on the Cybercab’s autonomous design. He reiterated that the autonomous two seater’s production is expected to start in April and noted that, over time, Tesla expects to produce far more Cybercabs than all of its other vehicles combined.
“Just to add to what Lars said there. The point that Lars made, which is that 90% of miles driven are with one or two passengers or one or two occupants, essentially, is a very important one… So this is clearly, there’s no fallback mechanism here. It’s like this car either drives itself or it does not drive… We would expect over time to make far more CyberCabs than all of our other vehicles combined. Given that 90% of distance driven or distance being distance traveled exactly, no longer driving, is one or two people,” Musk said.
Tesla’s robotaxi lineup is already here
The more interesting takeaway from the Q4 and FY 2025 earnings call is the fact that Tesla does not need the Cybercab to serve every possible passenger scenario, simply because the company already has a functional Robotaxi model that scales by vehicle type.
The Cybercab will handle the bulk of the Robotaxi network’s trips, but for groups that need three or four seats, the Model Y fills that role. For higher-end or larger-family use cases, the extended-wheelbase Model Y L could cover five or six occupants, provided that Elon Musk greenlights the vehicle for North America. And for even larger groups or commercial transport, Tesla has already unveiled the Robovan, which could seat over ten people.
Rather than forcing one vehicle to satisfy every use case, Tesla’s approach mirrors how transportation works today. Different vehicles will be used for different needs, while unifying everything under a single autonomous software and fleet platform.
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Tesla Cybercab spotted with interesting charging solution, stimulating discussion
The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.
Tesla Cybercab units are being tested publicly on roads throughout various areas of the United States, and a recent sighting of the vehicle’s charging port has certainly stimulated some discussions throughout the community.
The Cybercab is geared toward being a fully-autonomous vehicle, void of a steering wheel or pedals, only operating with the use of the Full Self-Driving suite. Everything from the driving itself to the charging to the cleaning is intended to be operated autonomously.
But a recent sighting of the vehicle has incited some speculation as to whether the vehicle might have some manual features, which would make sense, but let’s take a look:
🚨 Tesla Cybercab charging port is in the rear of the vehicle!
Here’s a great look at plugging it in!!
— TESLARATI (@Teslarati) January 29, 2026
The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.
Now, it is important to remember these are prototype vehicles, and not the final product. Additionally, Tesla has said it plans to introduce wireless induction charging in the future, but it is not currently available, so these units need to have some ability to charge.
However, there are some arguments for a charging system like this, especially as the operation of the Cybercab begins after production starts, which is scheduled for April.
Wireless for Operation, Wired for Downtime
It seems ideal to use induction charging when the Cybercab is in operation. As it is for most Tesla owners taking roadtrips, Supercharging stops are only a few minutes long for the most part.
The Cybercab would benefit from more frequent Supercharging stops in between rides while it is operating a ride-sharing program.
Tesla wireless charging patent revealed ahead of Robotaxi unveiling event
However, when the vehicle rolls back to its hub for cleaning and maintenance, standard charging, where it is plugged into a charger of some kind, seems more ideal.
In the 45-minutes that the car is being cleaned and is having maintenance, it could be fully charged and ready for another full shift of rides, grabbing a few miles of range with induction charging when it’s out and about.
Induction Charging Challenges
Induction charging is still something that presents many challenges for companies that use it for anything, including things as trivial as charging cell phones.
While it is convenient, a lot of the charge is lost during heat transfer, which is something that is common with wireless charging solutions. Even in Teslas, the wireless charging mat present in its vehicles has been a common complaint among owners, so much so that the company recently included a feature to turn them off.
Production Timing and Potential Challenges
With Tesla planning to begin Cybercab production in April, the real challenge with the induction charging is whether the company can develop an effective wireless apparatus in that short time frame.
It has been in development for several years, but solving the issue with heat and energy loss is something that is not an easy task.
In the short-term, Tesla could utilize this port for normal Supercharging operation on the Cybercab. Eventually, it could be phased out as induction charging proves to be a more effective and convenient option.
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Tesla confirms that it finally solved its 4680 battery’s dry cathode process
The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years.
The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Dry cathode 4680 cells
In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.
The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”
Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.
4680 packs for Model Y
Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla:
“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”
The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.
Tesla already has a complete Robotaxi model, and it doesn’t depend on passenger count
Tesla Cybercab spotted with interesting charging solution, stimulating discussion
