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SpaceX is ready to build the first Starship destined for space after latest tests

SpaceX has built and tested its second Starship 'test tank' in less than four weeks, a milestone that Elon Musk says has opened the door for the first orbital Starships. (NASASpaceflight - bocachicagal)

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After a busy several days of rocket hardware testing, Elon Musk says that SpaceX may be ready to build the first Starship prototype destined for space.

According to Musk, one test in particular – performed in South Texas just yesterday – is an encouraging sign that SpaceX’s Starship team is becoming increasingly competent at building the massive steel parts that will ultimately make up the generation launch vehicle. For SpaceX, the particular skills and expertise needed to precisely and consistently build a launch vehicle – let alone a rocket as large and complex as Starship – are quite a bit different from those it has mastered with Falcon 9, Falcon Heavy, and Dragon.

A lot of the expertise – particularly engineering talent, countless lessons-learned, and insight into reusability – is directly transferable from Falcon rockets to SpaceX’s Starship/Super Heavy program. Where it really isn’t transferable, however, is in the methods required to actually build the steel subcomponents that must ultimately be assembled together to form the rocket’s upper stage and booster. As a result, SpaceX has spent more than a year focused on building, testing, scrapping, improving, and re-testing any number of critical Starship components. Over the last four weeks (and last few days in particular), that testing has come to a head and Elon Musk believes the results have opened the door for SpaceX to begin building its first space-bound Starship prototypes.

Although Elon Musk says the new tank pictured above sprung a leak on Monday, it certainly looks no worse for wear. (NASASpaceflight – bocachicagal)

SpaceX’s latest round of full-scale Starship hardware tests began just 10-20 days ago, depending on how one counts. Back around the start of the new calendar year, SpaceX began rapidly integrating two new Starship bulkheads and two cylindrical steel rings (barrel sections), ultimately delivering a finished ‘test tank’ after just 20 days of work. On January 10th, scarcely 24 hours after the two halves of the test tank were welded together, SpaceX sent the Starship test tank to its nearby launch pad and pressurized it with water until it quite literally burst.

After bursting, the test tank (like most pressure vessels) partially imploded as the liquid it contained poured out, creating a vacuum near the upper dome. (NASASpaceflight – bocachicagal)

Musk tweeted the results of that intentional test-to-destruction just a few hours after it was completed, revealing that SpaceX’s upgraded production and integration techniques enabled the tank to survive pressures almost 20% greater than the minimum Starships will need to perform orbital launches.

“Critically, the tank reached a maximum sustained pressure of 7.1 bar (103 psi), 18% more than the operating pressure (6 bar/87 psi) Musk says Starship prototypes will need to begin orbital test flights. At 7.1 bar, the test tank would have been experiencing an incredible ~20,000 metric tons (45 million lbf) of force spread out over its interior surfaces — equivalent to ~20% of the weight of an entire US Navy aircraft carrier. Perhaps even more impressive, that same Starship test tank was built from almost nothing extremely quickly, going from first weld to said pressurization test in just three weeks (20 days).

With relatively minor improvements to welding conditions and the manufacturing precision of Starship rings and domes, Musk believes that SpaceX can reliably build Starships and Super Heavy boosters to survive pressures greater than 8.5 bar (125 psi), guaranteeing a safety margin of at least 40%. Even a minor improvement of ~6% would give Starship a safety margin of 125%, enough – in the eyes of most engineering standards committees – to reasonably certify Starships for orbital test flights.”


Teslarati.com — January 12th, 2020

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An orbital Starship test flight like this could happen much sooner than later, according to SpaceX CEO Elon Musk. (SpaceX)

Test Tank 2: The Tankening

This brings us to January 27th, a little over two weeks after SpaceX completed and burst the first standalone Starship test tank. Over the last week, SpaceX has quickly assembled a second Starship test tank, using a few clearly new methods and parts, as well as a brand-new tent built by the same company that Tesla used for Fremont’s fourth General Assembly line.

In the last few days, two new bulkheads and steel rings came together to form Starship test tank #2, which was subsequently prepped for transport and moved about a mile down the road to SpaceX’s launch facilities on the morning of January 27th. Scarcely a few hours later, well before anyone was paying close attention for test activities, Elon Musk took to Twitter to reveal that the second tank had already been subjected to a pressure test with water. That second tank reportedly survived up to 7.5 bar, an improvement of about 6% compared to the first tank.

This time, however, the tank wasn’t actually catastrophically destroyed by the pressure test, instead developing a leak around the weld connecting the two halves that lead SpaceX to back off. Musk says that that presumably small leak will now be repaired, after which the same tank will be tested again but with one significant difference. Musk says that Test Tank #2’s second pressure test will be performed with a cryogenic liquid — most likely liquid nitrogen (LN2).

On November 20th, 2018, Starship Mk1 suffered a major structural failure during cryogenic proof testing. (NASASpaceflight – bocachicagal)

In replies after his reveal, Musk noted that he believed the second test tank could perform significantly better if pressurized with a cryogenic liquid. That’s because certain types of steel – particularly those SpaceX has chosen for Starship – exhibit something known as cryogenic hardening when exposed to extremely cold temperatures, producing steel that can be dramatically stronger by some measures.

Ultimately, as mentioned above, a tank pressure safety margin of 125% is the minimum most engineering standards provide for any given orbital-class launch vehicle. At 7.5 bar, even under the very unlikely assumption that Starship tanks will not see even a marginal strength increase at cryogenic temperatures, SpaceX’s second Starship test tank has officially hit that 125% safety margin. As Musk himself noted on Monday, he is now confident that SpaceX can immediately start building the first Starship destined for spaceflight and further revealed that two of that particular Starship’s three tank domes are already nearing completion.

A render of a stainless steel Starship heading to orbit atop a Super Heavy booster. (SpaceX)

Known as Starship SN01 (serial number 01), there’s a strong possibility that the massive spacecraft will never reach higher than a 20 km (12.5 mi) flight test SpaceX intends to perform. The company’s rapidly changing strategy may very well mean that SN01 – now ‘go’ for production – could also support suborbital spaceflight testing and maybe even the first orbital Starship launch, although orbital launches will require a Super Heavy booster. Elon Musk, for one, has already christened Starship SN01 an “orbital vehicle”.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla analyst says Full Self-Driving is about to have its iPhone moment

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Credit: Tesla

A Tesla analyst believes the company’s Full Self-Driving suite is close to an “inflection point,” where people will finally realize that it is more than what it appears, similar to how many view the iPhone.

Pierre Ferragu, an analyst who has covered Tesla for many years at New Street Research, says the Full Self-Driving suite is one piece of evidence supporting the view that a Tesla is more than a car. He compared it to the iPhone and noted that the high price tag seemed like a lot for a phone early on. Then people realized the iPhone was more than just something you make calls with. It made their lives simpler.

Suddenly, that price tag was justified.

Tesla offers several models under the average transaction price for a new vehicle, which was above $49,000, according to Kelley Blue Book. However, that does not take into account that many people can still not afford a $35,000 vehicle. Ferragu offers his thoughts:

“Remember when the addressable market of the iPhone was 10 million units? Then people realized how good it was, and now, nearly 250m are sold every year.

A similar evolution for Tesla is still on the table. A Tesla is not a car, the same way an iPhone was not a phone.

A model 3 at $35k + $100 per month is too expensive for most, but only as a car, the same way a $600 iPhone was too expensive for most, until most realized it was much more than a phone.

As a tool that gets you to work peacefully every morning, it is not expensive.”

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This point is valid, especially considering the iPhone’s impact on the cell phone market. There are still a handful of players, but most people you know have an iPhone. The iPhone ties into Apple’s other ecosystem of products.

This is how Tesla plans to infiltrate the automotive market, and once the company offers a fully autonomous suite, or something that can allow for unsupervised self-driving, more and more people will flock to Tesla.

Ferragu believes Tesla needs two additional quarters of development before things will truly change. He didn’t elaborate on what will happen in two quarters, but he said it will give us all time to “see where this is heading.”

It is really quite interesting to see people’s reactions when they find out what a Tesla is capable of. Full Self-Driving is a great tool for taking stress out of travel; I use it daily, and it has made it really difficult to consider taking any other car on a drive of practically any length.

To me, it is really hard to believe that people will not at least seriously consider a Tesla as their next car if they experience Full Self-Driving. This is a major point for those who argue that Tesla should advertise in some way.

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NASA taps SpaceX to launch the telescope that could unlock new worlds

NASA’s Roman Space Telescope heads to orbit this August aboard SpaceX’s Falcon Heavy with massive scientific ambitions.

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SpaceX is set to play a central role in one of NASA’s most anticipated science missions in years. The company’s Falcon Heavy rocket, currently the most powerful operational launch vehicle in the world, will carry the Nancy Grace Roman Space Telescope into orbit on August 30 from Kennedy Space Center in Florida. Roman is now in final preparations inside the Payload Hazardous Servicing Facility, where on June 26 technicians used a crane to lift the observatory into a specialized stand for fueling and pre-launch testing.

Roman is named after Nancy Grace Roman, NASA’s first chief of astronomy, whose career helped shape how the agency approaches space science.

NASA chose SpaceX Falcon Heavy because of Roman’s needs to reach a specific orbit far from Earth, well beyond where a standard Falcon 9 can deliver it. The Falcon Heavy, which first flew in 2018, has since become NASA’s go-to option for missions that need serious muscle without the cost and complexity of older launch systems.

Celebrating SpaceX’s Falcon Heavy Tesla Roadster launch, seven years later (Op-Ed)

Roman will carry a field of view at least 100 times wider than the Hubble Space Telescope, meaning it can photograph enormous swaths of the universe in a single shot rather than the narrow slices Hubble captures. That difference in scale is significant. While Hubble reshaped our understanding of the cosmos over 30 years, Roman is built to work faster and wider, surveying hundreds of millions of galaxies at once.

One of Roman’s most compelling capabilities is its potential to discover and photograph planets orbiting stars outside our solar system, and with enough precision to directly image planets that would otherwise be lost. That means scientists could study the atmosphere and surface characteristics of distant worlds rather than simply confirming they exist. Combined with Roman’s sweeping field of view, the telescope could detect thousands of exoplanets, and some of those planets may be in habitable zones where liquid water could exist. No telescope currently in operation has this level of power and capability. That capability alone could change what we know about other worlds, and perhaps finally answer the question: are we the only intelligent lifeforms in existence? 

What Roman actually finds once it reaches orbit is an open question, and that is exactly what makes this launch worth watching.

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Tesla confirms crucial detail of Miami Robotaxi launch

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Credit: Tesla

Tesla has confirmed a crucial detail of its Miami Robotaxi launch, stating that the fleet is operating on an Unsupervised basis, joining a few other cities where company employees do not watch over the vehicles from inside.

Tesla’s Head of AI, Ashok Elluswamy, confirmed the detail on X, answering a highly speculated question about the Robotaxi Service in Miami, which was launched on June 3:

The first launch of Robotaxi in Florida, Miami presents a unique opportunity for Tesla as it is operating the Unsupervised Robotaxi ride-hailing service in a major tourist hotspot in the Sunshine State. It also signals the suite will expand to other cities soon; many have requested Orlando, a heavy tourist spot with Disney and other resorts nearby, get access to the program soon as well.

Miami is getting a conservative rollout as well, just as Tesla has done with other cities. The initial geofence covers a compact 10–14 square mile zone in western Miami-Dade County, primarily West Miami extending toward Doral and Sweetwater. It is bounded roughly by SR-826 (Palmetto Expressway) to the north and US-41 (Tamiami Trail) to the south, excluding downtown Miami, Miami Beach, the airport, and most of Coral Gables.

Tesla has also been pretty slim on other details. For example, Tesla has not disclosed the exact fleet size, but field reports and license plate tracking indicate just two unsupervised Model Y vehicles were active on launch day, increasing to three within 48 hours.

According to The Road to Autonomy, a nearby staging lot near Miami International Airport holds dozens of Cybercabs alongside additional Model Y units, suggesting capacity for rapid scaling as demand and data collection grow.

The confirmation of Robotaxi being Unsupervised carries immense weight. It establishes that Tesla’s Miami Robotaxi operations run without human safety drivers or remote supervision, relying entirely on the company’s Full Self-Driving technology. Miami becomes the second major U.S. city after Austin to offer unsupervised Robotaxi rides from day one.

The move reflects rapid progress in Tesla’s AI efforts. Neural networks trained on vast real-world data now handle complex urban environments, including South Florida’s heavy traffic, pedestrians, and rainy conditions. Industry observers see it as validation of Tesla’s vision-centric, data-driven approach versus traditional rule-based systems; a truly unorthodox approach in this day and age.

Challenges remain, including regulatory oversight, public trust, and scaling the fleet to match geofence ambitions. Miami’s small initial footprint and limited vehicles highlight a deliberate, measured expansion strategy focused on safety and data gathering.

Nevertheless, the unsupervised confirmation marks a pivotal milestone. It showcases technical readiness and advances Tesla’s vision of transforming vehicles into autonomous revenue generators while reshaping urban mobility. For Miami users, driverless transportation has moved from concept to reality.

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