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SpaceX finishes stacking new Starship for the first time in six months

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For the first time in more than half a year, SpaceX has stacked a new Starship prototype to its full height, hopefully marking the end of a period of relatively slow progress.

That period began when Starship S20 was stacked to its full height in early August 2021. Until very recently, Ship 20 was said and expected to be the prototype assigned to Starship’s first orbital test flight, making it exceptionally important. In an unusual change in attitude, SpaceX may have felt the same, which may explain why Starship S20’s first static fire test took place more than two months after it first left the factory. A year prior, Starships SN9, SN10, SN11, and SN15 all completed proof testing a matter of weeks after rollout.

That sudden change of pace relative to past development has meant that Ship 20 is the only Starship prototype SpaceX has tested since May 2021 and the only Starship to graduate from final assembly to testing in the last six months. In that period, Ship 20 has completed a few major cryogenic proof tests and four static fires – two of which ignited all six Raptor engines. While Ship 20’s six-engine tests were unprecedented and marked a major program milestone, SpaceX once static-fired Starship SN9 three times in one day in January 2021.

However, that period of sluggish prototype testing may finally be coming to an end. In August 2021, when SpaceX stacked Starship S20 and Super Heavy B4 for the first time, the general assumption was that the seemingly imminent march towards orbital flight testing would be similar to SpaceX’s attempts to land a Starship from medium altitude between December 2020 and May 2021 – lots of prototypes in flow and multiple back-to-back tests and launches, in other words. That was not the case.

Starship S21, for example, began final assembly in mid-October 2021 and its tank section and nose section were both fully stacked less than a month later. However, rather than stack them into a second complete ship, SpaceX has left those separate assemblies sitting around Starbase for the last three months. Simultaneously, while Ship 21’s apparent limbo seemed to imply that SpaceX was implementing another block upgrade and moving on to newer prototypes, the company actually started stacking Starship S22 about a week after S21’s separate sections were completed. Only three months later have SpaceX’s plans for those three sections finally become clear.

On February 14th, 2022, Ship 22’s tank section followed Ship 21’s nose section into Starbase’s high bay assembly facility, where they were quickly stacked to form a full Starship prototype the same day. This raises the question: why?

Ship 21’s nose. (Richard Angle)
Ship 22’s tank section. (NASASpaceflight – bocachicagal)
Ship 21’s tank section (right) will probably be scrapped. (NASASpaceflight – bocachicagal)

Given that Starship S20 effectively completed qualification testing with three successful static fires in December 2021 and a fourth in early January 2022 and has been seemingly ready to fly ever since, its Super Heavy booster readiness – not ship readiness – that appears to be holding SpaceX back. Perhaps because of pad readiness issues, SpaceX has yet to perform a single Super Heavy static fire test – or even a less risky wet dress rehearsal – at the orbital launch site. As such, it’s hard to say why SpaceX has suddenly decided to finish Ship 22 instead of focusing on a newer version of Starship (S24) and Super Heavy (B7) – both of which are expected to debut upgrades.

It’s possible that Ship 22 is being completed merely as practice for the Starbase workforce, who have gone half a year without fully assembling another ship prototype, but then there would have been no reason not to install Ship 21’s nose on Ship 21’s tank section instead of withholding it for Ship 22. Ship 22 could also be a replacement for Ship 21 if appearances are misleading and SpaceX uncovered issues with the older prototype during testing but again, no booster is ready to launch either ship.

Regardless of the outcome or purpose of Ship 22, seeing any new Starship prototype completed is an exciting and interesting change of pace after half a year of following the windy paths of Ship 20, Booster 5, and Ship 21 to their uncertain goals.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla will resolve massive China recall with stickers and a software update

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tesla frozen door handle
Credit: YouTube | HMKARKI

Tesla will resolve its massive recall of nearly three million vehicles in China with stickers and a software update.

On Friday, Chinese regulators filed recall plans against Tesla, Xiaomi, Leapmotor, Xpeng, Chery, Geely, Dongfeng, Arcfox, and FAW to resolve what is essentially a carbon-copy issue throughout each of the companies’ vehicle models: emergency door release latches are simply not visible enough.

Tesla door handle saga gets its latest chapter and a big change is coming

The companies will be required to add things that will make these latches, which will open the door in the event of an emergency, more visible. Of the 7 million vehicles impacted, Tesla accounts for 2,975,910 units. More than 1.9 million of those are Model Y vehicles, with the rest, just over 970,000, being Model 3s.

To resolve the issue, Tesla is going to add warning labels to the emergency latches free of charge, and then utilize an Over-the-Air update to add a post-crash window-lowering strategy, according to CNEVpost.

This massive effort to fix the all-electric Model Y and Model 3’s emergency latch system comes just months after several probes across various markets identified the trouble some had identifying this latch. Those who had gotten involved in car accidents that stripped the vehicle of its power were not aware that every Tesla has emergency door latches.

China’s State Administration for Market Regulation (SAMR) said that severe crashes that disable a vehicle’s low-voltage system could not only hinder occupants from getting out, but also make it more difficult for emergency response workers to gain entry.

SAMR is starting to tighten the regulations it has on door handles on vehicles. A new mandatory national standard will take effect for all models starting January 1, 2027, and will require all doors to be equipped with mechanical release mechanisms. This will effectively end purely electronic door handles. Models already on sale with type approval have been granted a two-year transition period, which will enable things to change until January 2029.

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Tesla Semi is officially headed to Europe

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Credit: Tesla

Tesla has officially confirmed plans to bring its all-electric Semi truck to Europe, with full specifications and market-launch details set for unveiling at the IAA Transportation trade fair in Hannover, Germany.

The event runs September 15–20, with a possible press preview on September 14. The announcement, shared via Tesla’s Semi account, marks a significant expansion beyond North America nearly nine years after the truck’s original 2017 reveal.

In the United States, the Semi’s path has been gradual. Limited pilot production and customer deliveries began in late 2022, primarily to fleets such as PepsiCo. After years of refinement, high-volume manufacturing started on April 29, 2026, at a dedicated facility adjacent to Gigafactory Nevada.

The plant targets an annual capacity of 50,000 units, though the ramp is expected to be gradual, with “many thousands” of trucks projected by the end of 2026.

Demand is building, with recent orders including 500 units for Einride (deliveries starting September 2026, serving Amazon and others) and hundreds more from operators such as WattEV. Pricing stands at approximately $260,000 for the Standard Range and $290,000 for the Long Range before incentives.

Tesla Semi pricing revealed after company uncovers trim levels

Earlier in 2026, Tesla finalized production specifications that incorporated substantial updates. In February, the company detailed two variants designed for a full 82,000-pound gross combination weight.

The Standard Range offers about 325 miles of range with a 548 kWh battery and curb weight under 20,000 pounds. The Long Range delivers roughly 500 miles with an 822 kWh pack and a 23,000-pound curb weight. Both use three independent rear-axle motors producing up to 800 kW (about 1,073 horsepower), achieve energy consumption of around 1.7 kWh per mile, and support megawatt-class charging at up to 1.2 MW—recovering about 60 percent of range in 30 minutes through the MCS standard.

Additional refinements include a roughly 1,000-pound weight reduction versus earlier prototypes, improved aerodynamics, a 48-volt electrical architecture, electric power take-off up to 25 kW for refrigerated trailers, and fleet management software with over-the-air updates.

These advances position the Semi as a competitive option against diesel trucks on operating costs and performance. For Europe, adaptations such as lighting, cab configurations (including potential sleeper options), and regulatory compliance are anticipated.

With series production underway in Nevada and major fleet commitments secured, the upcoming IAA reveal will clarify timelines, European-specific specs, and pricing, potentially accelerating electrification of heavy-duty freight on both continents.

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Tesla Robotaxi gets a massive upgrade in Nevada

Nevada regulators just approved a massive expansion of Tesla’s robotaxi fleet across the entire county.

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Concept art of a Tesla Cybercab in Las Vegas Strip as rendered via Grok

Tesla’s robotaxi footprint in Nevada just grew by roughly 500 times in a single regulatory vote.

The Nevada Transportation Authority approved Tesla’s full Autonomous Vehicle Network Company permit on Thursday, clearing the way for the company to deploy up to 5,000 driverless vehicles across Clark County over the next 12 months. The decision came during a four hour general session meeting that Tesla investor Sawyer Merritt watched live and reported on X, noting the vote replaces the interim order that had limited Tesla to just 10 robotaxis on a narrow stretch of the Las Vegas Strip.

That earlier cap, covered here after it surfaced on August 13, came with restrictions that looked stricter than what Tesla runs in Austin: a 45 mph speed ceiling, no airport pickups, and a geofence confined to the Strip corridor. The new approval extends Tesla’s operating authority to all of Clark County, with room to request an even wider geofence across the state.

Tesla representatives at the meeting said they have no intention of putting 5,000 cars on the road right away. Commercial rides are expected to start within 30 days, pending vehicle inspections, insurance filings, and fare approval, the standard steps every robotaxi operator in Nevada has had to clear.

Tesla’s own Robotaxi account replied to the news with a short line, The golden future is upon us.

The timing lines up with Tesla’s broader robotaxi push this month. The company is preparing to open Cybercab rides to the public in Austin as soon as this month, and it opened a sweepstakes for riders to win a seat at the launch event. Tesla filed its original application for a 5,000 vehicle Nevada fleet back in June, a request regulators trimmed to 10 vehicles when they issued the interim order in July. Thursday’s vote effectively grants the number Tesla asked for from the start.

Zoox, the Amazon owned robotaxi operator, has run in Nevada since 2025 and was capped at 100 vehicles before Thursday’s decision. Tesla’s new ceiling puts it well ahead of that comparison on paper, though the company has said its actual fleet size will depend on how quickly FSD v15 rolls out, the software update executives have called the gateway to scaling unsupervised robotaxi operations nationwide.

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