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SpaceX finishes stacking new Starship for the first time in six months

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For the first time in more than half a year, SpaceX has stacked a new Starship prototype to its full height, hopefully marking the end of a period of relatively slow progress.

That period began when Starship S20 was stacked to its full height in early August 2021. Until very recently, Ship 20 was said and expected to be the prototype assigned to Starship’s first orbital test flight, making it exceptionally important. In an unusual change in attitude, SpaceX may have felt the same, which may explain why Starship S20’s first static fire test took place more than two months after it first left the factory. A year prior, Starships SN9, SN10, SN11, and SN15 all completed proof testing a matter of weeks after rollout.

That sudden change of pace relative to past development has meant that Ship 20 is the only Starship prototype SpaceX has tested since May 2021 and the only Starship to graduate from final assembly to testing in the last six months. In that period, Ship 20 has completed a few major cryogenic proof tests and four static fires – two of which ignited all six Raptor engines. While Ship 20’s six-engine tests were unprecedented and marked a major program milestone, SpaceX once static-fired Starship SN9 three times in one day in January 2021.

However, that period of sluggish prototype testing may finally be coming to an end. In August 2021, when SpaceX stacked Starship S20 and Super Heavy B4 for the first time, the general assumption was that the seemingly imminent march towards orbital flight testing would be similar to SpaceX’s attempts to land a Starship from medium altitude between December 2020 and May 2021 – lots of prototypes in flow and multiple back-to-back tests and launches, in other words. That was not the case.

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Starship S21, for example, began final assembly in mid-October 2021 and its tank section and nose section were both fully stacked less than a month later. However, rather than stack them into a second complete ship, SpaceX has left those separate assemblies sitting around Starbase for the last three months. Simultaneously, while Ship 21’s apparent limbo seemed to imply that SpaceX was implementing another block upgrade and moving on to newer prototypes, the company actually started stacking Starship S22 about a week after S21’s separate sections were completed. Only three months later have SpaceX’s plans for those three sections finally become clear.

On February 14th, 2022, Ship 22’s tank section followed Ship 21’s nose section into Starbase’s high bay assembly facility, where they were quickly stacked to form a full Starship prototype the same day. This raises the question: why?

Ship 21’s nose. (Richard Angle)
Ship 22’s tank section. (NASASpaceflight – bocachicagal)
Ship 21’s tank section (right) will probably be scrapped. (NASASpaceflight – bocachicagal)

Given that Starship S20 effectively completed qualification testing with three successful static fires in December 2021 and a fourth in early January 2022 and has been seemingly ready to fly ever since, its Super Heavy booster readiness – not ship readiness – that appears to be holding SpaceX back. Perhaps because of pad readiness issues, SpaceX has yet to perform a single Super Heavy static fire test – or even a less risky wet dress rehearsal – at the orbital launch site. As such, it’s hard to say why SpaceX has suddenly decided to finish Ship 22 instead of focusing on a newer version of Starship (S24) and Super Heavy (B7) – both of which are expected to debut upgrades.

It’s possible that Ship 22 is being completed merely as practice for the Starbase workforce, who have gone half a year without fully assembling another ship prototype, but then there would have been no reason not to install Ship 21’s nose on Ship 21’s tank section instead of withholding it for Ship 22. Ship 22 could also be a replacement for Ship 21 if appearances are misleading and SpaceX uncovered issues with the older prototype during testing but again, no booster is ready to launch either ship.

Regardless of the outcome or purpose of Ship 22, seeing any new Starship prototype completed is an exciting and interesting change of pace after half a year of following the windy paths of Ship 20, Booster 5, and Ship 21 to their uncertain goals.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla to discuss expansion of Samsung AI6 production plans: report

Tesla has reportedly requested an additional 24,000 wafers per month, which would bring total production capacity to around 40,000 wafers if finalized.

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Tesla-Chips-HW3-1
Credit: Tom Cross

Tesla is reportedly discussing an expansion of its next-generation AI chip supply deal with Samsung Electronics. 

As per a report from Korean industry outlet The Elec, Tesla purchasing executives are reportedly scheduled to meet Samsung officials this week to negotiate additional production volume for the company’s upcoming AI6 chip.

Industry sources cited in the report stated that Tesla is pushing to increase the production volume of its AI6 chip, which will be manufactured using Samsung’s 2-nanometer process.

Tesla previously signed a long-term foundry agreement with Samsung covering AI6 production through December 31, 2033. The deal was reportedly valued at about 22.8 trillion won (roughly $16–17 billion).

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Under the existing agreement, Tesla secured approximately 16,000 wafers per month from the facility. The company has reportedly requested an additional 24,000 wafers per month, which would bring total production capacity to around 40,000 wafers if finalized.

Tesla purchasing executives are expected to discuss detailed supply terms during their visit to Samsung this week.

The AI6 chip is expected to support several Tesla technologies. Industry sources stated that the chip could be used for the company’s Full Self-Driving system, the Optimus humanoid robot, and Tesla’s internal AI data centers.

The report also indicated that AI6 clusters could replace the role previously planned for Tesla’s Dojo AI supercomputer. Instead of a single system, multiple AI6 chips would be combined into server-level clusters.

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Tesla’s semiconductor collaboration with Samsung dates back several years. Samsung participated in the design of Tesla’s HW3 (AI3) chip and manufactured it using a 14-nanometer process. The HW4 chip currently used in Tesla vehicles was also produced by Samsung using a 5-nanometer node.

Tesla previously planned to split production of its AI5 chip between Samsung and TSMC. However, the company reportedly chose Samsung as the primary partner for the newer AI6 chip.

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Elon Musk: Tesla could be first to build AGI in humanoid form

Musk’s statement was shared in a post on social media platform X.  

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Credit: Tesla

Elon Musk predicted that Tesla could become one of the developers of Artificial General Intelligence (AGI) in humanoid form. Musk’s statement was shared in a post on social media platform X.  

In his post, Musk stated that “Tesla will be one of the companies to make AGI and probably the first to make it in humanoid/atom-shaping form.”

The comment comes as Tesla expands development of its Optimus humanoid robot.

During Tesla’s Q4 earnings report, Elon Musk stated that production of the Model S and Model X would be phased out at its Fremont, California, facility. The vehicles’ production line will then be converted to a pilot line for Optimus. Tesla is looking to produce 1 million units of the humanoid robots annually to start.

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Musk has previously stated that Optimus could eventually function as a von Neumann probe. The concept, proposed by mathematician John von Neumann, describes a machine capable of replicating itself using planetary resources and sending those replicas to other worlds.

Optimus would likely only be able to achieve this potential if it manages to achieve Artificial General Intelligence.

Other leaders in the AI sector have also expressed strong expectations about AGI’s potential. Demis Hassabis, CEO of Google DeepMind, recently spoke about the technology at the India AI Impact Summit 2026, as noted in a Benzinga report.

“It’s going to be something like ten times the impact of the Industrial Revolution, but happening at ten times the speed,” Hassabis said.

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Elon Musk’s recent comments about Tesla producing a product with AGI could hint at further collaboration among his companies. So far, Tesla is actively pursuing autonomous driving, but it is xAI that is pursuing AGI with its Grok program.

Considering that Elon Musk mentioned a Tesla humanoid product with AGI, it appears that an Optimus robot running xAI’s AI models could become a reality.

xAI had recently merged with SpaceX, though reports suggest that Elon Musk is also considering an even bigger merger for all his companies, including Tesla.

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Tesla influencers argue company’s polarizing Full Self-Driving transfer decision

Tesla maintains it will honor transfers for orders with initial delivery windows before the deadline and offers full deposit refunds otherwise, citing longstanding fine print that the program is “subject to change at any time.”

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Tesla’s decision to tighten its Full Self-Driving (FSD) transfer promotion has ignited fierce debate among owners and enthusiasts.

The company quietly updated its terms in late February 2026, changing the eligibility from “order by March 31, 2026” to “take delivery by March 31, 2026.”

What began as a flexible incentive to boost sales, allowing buyers to transfer their paid FSD (Supervised) to a new vehicle, now excludes many, particularly Cybertruck owners facing delivery delays into summer or later.

Tesla maintains it will honor transfers for orders with initial delivery windows before the deadline and offers full deposit refunds otherwise, citing longstanding fine print that the program is “subject to change at any time.”

The reversal has polarized the Tesla community, with accusations of a “bait-and-switch” clashing against defenses of corporate pragmatism. Many owners who placed orders under the original wording feel betrayed, especially as production backlogs and new unsupervised FSD rollout complicate timelines.

However, Tesla has allowed them to cancel their orders and receive a refund.

Critics of the decision argue that the change disadvantages loyal customers who helped fund FSD development, calling it poor communication and a revenue grab as Tesla pivots toward subscriptions.

Popular influencers have amplified the divide. Whole Mars Catalog struck a measured but firm tone, acknowledging the original “order by” language but emphasizing Tesla’s right to adjust terms. He has continued to defend Tesla in this particular issue:

He criticized extreme backlash as “dramatization” and “spoiled kids,” noting the unsupervised FSD era and broader sales challenges make blanket transfers financially risky. Whole Mars advocated for polite outreach to CEO Elon Musk over the issue.

In a contrasting perspective, Dirty TesLA voiced sharper frustration, posting that blocking transfers feels “crazy” and distancing himself from “people that want to worship a corporation and say they can do no wrong.” His stance resonated with owners who view the policy flip as disrespectful to early adopters.

Popular Tesla influencer Sawyer Merritt captured the frustration felt by thousands. In a widely shared thread viewed over 700,000 times, Merritt detailed how pre-change Cybertruck orders now risk losing FSD eligibility unless their initial delivery window falls before March 31.

The controversy underscores deeper tensions—between Tesla’s need for revenue discipline and owners’ expectations of goodwill. As FSD evolves toward unsupervised capability, the community remains split: some see the change as necessary business, others as a broken promise. Whether Tesla reconsiders under pressure or holds firm remains to be seen, but it does not appear they are planning to budge.

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