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SpaceX rolls second-to-last ‘cryoshell’ to Starbase’s orbital tank farm
In the last two days, SpaceX has transported a giant mystery tank and the second-to-last ‘cryoshell’ to Starbase’s orbital tank farm, pushing Starship’s first orbital-class launch site a step closer to completion.
While the horizontal tank moved to the pad on Sunday remains decidedly mysterious, the ‘cryoshell’ is a well-understood component of SpaceX’s custom-built solution to Starship and Super Heavy propellant storage. Unlike virtually all other modern orbital launch sites, including SpaceX’s three Falcon pads and suborbital Starship test site, the company decided to build its first orbital-class Starship tank farm more or less from scratch. Though the number of off-the-shelf tanks continues to increase in recent weeks, the farm’s primary tanks – tasked with storage thousands of tons of liquid oxygen and methane propellant and liquid nitrogen coolant – are essentially stretched and lightly modified Starships.
Built in the same Starbase facilities with the same techniques and out of the same parts as Starship tanks, SpaceX’s custom storage tanks are likely cheaper than alternatives. However, they still amount to thin, uninsulated steel tanks – about as bad a vessel as it gets for the stable storage of cryogenic fluids. To solve the problem of insulation, SpaceX split the difference between pure vertical integration and a pure off-the-shelf solution and contracted with a third party to build massive ‘cryoshells’ – 12m (~40 ft) wide cylinders that ‘sleeve’ SpaceX’s custom 9m (~30 ft) wide storage tanks.
For the first of several anticipated orbital Starship launch pads and tank farms, that contractor built eight shells for SpaceX – seven sleeves and one million-gallon water tank. Over the last six months, SpaceX has installed the water tanks, completed all seven custom-built propellant storage tanks, and ‘sleeved’ five of those tanks. Beginning in September, two or three of the five sleeved tanks have even graduated into cryogenic proof testing.
Just days ago, SpaceX also began delivering liquid oxygen (LOx) to the orbital tank farm for the first time ever, suggesting that the company has begun the slow process of filling one, two, or even all three of the farm’s LOx tanks with a small army of tanker trucks.
On Monday, October 18th, SpaceX rolled the first of the last two remaining cryoshells from their build site to the orbital tank farm. Hours later, SpaceX attached a crane, lifted the sixth cryoshell, and sleeved GSE tank #8 – the second of two methane tanks. With that installation out of the way, there’s now a good chance that Starship’s first orbital tank farm will be structurally complete by the end of the month. With a vast majority of plumbing already in place and the process of filling the spaces between cryoshells and GSE tanks with insulating foam already underway, it’s possible that the farm will be ready to support some level of Super Heavy wet dress rehearsal and static fire testing sometime next month.
In the meantime, there remains the mystery of a pair of massive horizontal liquid methane (LCH4) tanks – the first of which was installed at the orbital tank farm on Sunday, October 17th. Likely capable of holding about as much fuel as each of SpaceX’s two custom-built LCH4 storage tanks, it’s unclear why the company appears to be effectively doubling the orbital pad’s LCH4 storage capacity with the addition of two new tanks purchased off the shelf.
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SpaceX just locked up a NASA record no other U.S. spacecraft can touch
SpaceX’s Crew-13 Dragon reached the ISS in under eight hours, and NASA confirmed a record.
SpaceX now owns every spot on the list of the five fastest trips a U.S. spacecraft has ever made to the International Space Station, and its newest entry beat the old mark by more than four hours.
Crew Dragon Grace docked to the forward port of the station’s Harmony module at 7:05 p.m. ET on October 1, just 7 hours and 55 minutes after lifting off from Space Launch Complex 40 at Cape Canaveral. NASA confirmed the milestone in a space station blog update, writing that the flight “marked the fastest launch‑to‑docking of a U.S. spacecraft in the history of the International Space Station.”
The previous U.S. record also belonged to Dragon. SpaceX’s uncrewed CRS-31 cargo mission reached the station in a little over 12 hours in November 2024. The fastest crewed trip before last week was Crew-11, which took 14 hours and 43 minutes in August 2025, according to Space.com.
A post that Elon Musk reposted on Monday filled out the rest of the ranking. Behind Crew-13, CRS-31 and Crew-11 sit Axiom’s Ax-2 mission at 15 hours and 35 minutes and NASA’s Crew-4 at 15 hours and 44 minutes. All five flew on Dragon.
SpaceX turned a heralding moment for Starship into its greatest
Crew-13 carried NASA astronauts Jessica Watkins and Luke Delaney, Canadian Space Agency astronaut Joshua Kutryk, and Roscosmos cosmonaut Sergey Teteryatnikov. NASA had projected a docking around 8 p.m. ET, as Teslarati reported the day before launch, and Dragon arrived nearly an hour early. Our launch day coverage noted that the flight was lined up to be the quickest Crew Dragon transit yet.
The speed came from timing more than hardware. SpaceX’s Julianna Scheiman said the station “was in an opportune spot in space,” which let Dragon start closing the gap almost immediately after reaching orbit. “This is close to the fastest it could be,” she added. Most Crew Dragon flights still take close to a day, using a series of Draco thruster burns to raise and phase their orbit before arrival.
Dragon’s next job at the station is a departure. NASA said Monday it is targeting 8:05 a.m. ET on Wednesday, October 7, for Crew-12 to undock, setting up a splashdown off the coast of California around 11:34 a.m. on Thursday. Clearing that port makes room for CRS-35, a cargo Dragon carrying the final set of iROSA solar arrays.
Dragon remains NASA’s only operational ride to the station while Boeing’s Starliner stays grounded, and the agency recently added Crew-15, Crew-16 and Crew-17 to SpaceX’s contract in a $946 million modification.
Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.
Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.
@wholemars Just discussions, but something may come of it
— Elon Musk (@elonmusk) October 3, 2026
The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.
Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.
Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.
Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.
Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.
Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.
If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.
Tesla’s early strategy for charging units operating within its Robotaxi fleet reveals that the company surely has not lost any of that scrappy DNA that took it from an unlikely success story to the most valuable carmaker in the world.
An observer at a Tesla Supercharger in Austin spotted ten total Robotaxi vehicles arrive: one Cybercab and nine Model Y units. A Tesla employee was waiting at the lot and allowed each unit to park itself; every car that arrived had nobody in it.
Tesla wins FCC approval for wireless Cybercab charging system
The Tesla employee would walk around and plug each car in, adjusting the parking if needed:
So look at what I found. This is how Tesla charges unsupervised robotaxis at a public supercharger. Here is a driverless Cybercab showing up with no one in it. There are 9 other Model Ys that showed up too. A Tesla employee is walking around and plugging each of them in. She also moves the cars if they are not positioned well enough to charge. I love this process. One person charges multiple robotaxis at once
— Abhimanyu Yadav (@WorldlyReviewer) October 3, 2026
It’s a very interesting strategy, but extremely understandable at this early point in the Robotaxi program. It’s only been out for about 15 months, and Cybercab just entered the fleet in early September.
On top of that, Tesla is still working tirelessly on its wireless charging apparatus, and a new patent was just published regarding that product last week.
However, this is just another example of how Tesla still has plenty of that scrappy DNA leftover from the “production hell” days, when CEO Elon Musk slept on the floor of the factory, employees were working crazy hours, Tesla was building Sprung Structures to build cars in, and the company was tiptoeing on the brink of bankruptcy.
@Teslarati Sheer magnitude of the entire production system is hard to appreciate. Almost every element of production is >75% automated. Only wire harnesses & general assembly, which are <10% of production costs, are primarily manual.
— Elon Musk (@elonmusk) October 12, 2020
For now, Tesla is utilizing a simple system for recharging its ride-hailing vehicles, and that is a Tesla employee doing it manually until another solution presents itself. Sure, it’s not the most high-tech thing, and it certainly is not what people might have expected at this point in time, but it works, and it’s keeping the entire suite running.
SpaceX just locked up a NASA record no other U.S. spacecraft can touch
Elon Musk teases TSMC as potential Terafab partner
