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SpaceX’s odd Starbase propellant storage tank prototype passes first test

A prototype of SpaceX's custom-built Starbase propellant storage tanks appears to have passed its first test without issue. (NASASpaceflight - bocachicagal)

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Likely to the relief of many, SpaceX appears to have successfully tested a prototype of the custom-built Starbase propellant storage tanks that will eventually hold thousands of tons of fuel and oxidizer.

For reasons unknown, SpaceX’s built its first ground support equipment (GSE) ‘test tank’ – a subscale prototype designed to quickly verify basic production quality and design goals – months after it began mass-producing operational storage tanks. In fact, of the seven total GSE tanks expected to be built, SpaceX has already completed seven, installed five, and scrapped one. Known as GSE4, SpaceX actually used modified parts of that scrapped tank to assemble the GSE test tank that first rolled to Starbase’s launch (and test) facilities on August 23rd.

Two days later, SpaceX subjected the small tank to its first test.

Given that SpaceX appears to have almost retroactively assembled the GSE4 test tank after building the final products, the results from its testing were always going to be significantly more anxiety-inducing than any of the more than half-dozen other tanks the company has tested in the last year and a half. Having already fabricated, assembled, or even installed six of seven planned GSE tanks, the discovery of major issues during testing could potentially cause months of delays by forcing SpaceX to perform lengthy repairs or even fully scrap all six existing tanks and start over.

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SpaceX has built itself a farm of propellant storage tanks that are almost identical to the tanks used on Starships and Super Heavy boosters. (NASASpaceflight – bocachicagal)

Thankfully, at least for the time being, it appears that SpaceX can write off those potential worst-case scenarios. On August 25th, SpaceX took advantage of a test window initially believed to be for Starship S20 and put the cobbled-together GSE4 tank through its paces for the first time. As with previous test tanks, all SpaceX can really do is fill the prototype with liquid nitrogen (LN2), a non-flammable alternative to liquid oxygen or methane propellant that is approximately as cold and heavy. As a storage tank prototype, though, GSE4 has no need for hydraulic ram setups used to simulate the thrust of Raptor engines on several previous prototypes.

As such, one or several cryogenic proof tests were all that were ever really in GSE4’s future. On GSE4’s first test, SpaceX performed a more or less normal cryogenic proof, completely filling the tank with LN2, closing its vents, and then allowing the natural process of LN2 boiloff to raise the tank to the desired test pressure. However, unlike other test tanks, GSE4 never actually appeared to reopen its main vents. In fact, SpaceX may have never actually drained liquid nitrogen from the test tank, instead simply letting it slowly warm up and boil off into gas that was seemingly managed and vented by ground systems instead of the tank itself.

GSE4’s testing was more reminiscent of Starship test tank SN2 than anything.

As a result, GSE4 stayed frosty (indicating a significant amount of remaining liquid nitrogen) for more than eight hours, strongly implying that it was either very slowly drained or simply allowed to warm up naturally. Given that large cryogenic storage tanks really don’t have to be significantly pressurized to complete their job, it’s possible that GSE4’s first test was primarily meant to verify the basic structural integrity of a tank that’s slightly different than those on Starship and, more importantly, test a different method of pressure and fluid management where most of that work is done by external, permanent systems on the ground.

That’s exactly what one might expect of rocket tankage slightly modified to serve as ground storage tanks. SpaceX’s GSE tanks never have to act as self-contained units and can instead rely almost entirely on separate systems.

A GSE tank is ‘sleeved.’ (NASASpaceflight – bocachicagal)

Aside from verifying that that slightly different method of tank operations works as expected, GSE4’s first test likely also allowed SpaceX to better characterize the thermal properties of the thin steel skin and domes that are Starship and GSE tanks. Unlike GSE4, operational GSE tanks will be enclosed inside 12m (~40 ft) wide ‘cryo shells’ designed to insulate their cryogenic contents, but the insulative properties of the inner tanks (or the lack there of, rather) will still determine how well that insulation works and how much is actually needed to reach the desired boiloff rates. A contractor hired by SpaceX has already completed all seven cryo shells, so any results gathered from GSE4 will obviously be more of a check than a developmental test, but data is still data.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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The secret behind Tesla’s Cybercab Gold goes well beyond just the color

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Tesla has spent years trying to engineer its way out of the automotive paint shop, one of the most expensive, space-consuming, and environmentally costly steps in vehicle manufacturing. With the Cybercab, Tesla confirmed on X this week that a new reaction injection molding process will embed color directly into the panel itself during production.

“Our new reaction injection molding (RIM) process shrinks Cybercab paint cycles from hours to minutes. This cuts those parts’ manufacturing and supply chain emissions by 35% and eliminating 100% of paint volatile organic compounds (VOCs) emitted in traditional paint methods.” noted Tesla.

While the RIM process isn’t necessarily new and has existed since the 1960s, what makes Tesla’s application notable is how it is being used specifically for exterior body panels that traditionally required a separate paint process after forming.

Tesla Cybercab stands to gain from new Trump autonomy rules

Tesla’s RIM approach integrates the color directly into the panel material during the molding process itself. The pigment is part of the polymer mix injected into the mold, meaning the panel comes out of the mold already colored, with no separate paint application required. The clear coat or protective layer can be applied at the mold stage or through a much faster post-process than traditional multi-stage painting. Tesla claims this compresses what was a multi-hour paint cycle into minutes per panel.

Tesla’s obsession with killing the paint shop is one of the most consistent threads running through the company’s manufacturing philosophy going back years. As far back as 2018, Musk was trimming paint color options to simplify production, tweeting at the time: “Moving 2 of 7 Tesla colors off menu on Wednesday to simplify manufacturing.” Two years later, in a 2020 Automotive News interview, Musk laid out his broader vision, saying he believed Tesla factories could one day be 1,000 times more efficient than conventional plants, and pointing to the paint shop as one of the biggest sources of waste, cost, and complexity. The Cybertruck was the most extreme expression of that thinking. Tesla chose an unpainted stainless steel exterior partly because it would eliminate the need for a $200 million paint facility at Gigafactory Texas. The stainless approach proved harder and more expensive than anticipated, but the underlying ambition never changed. The Cybercab is what happens when that same ambition meets a manufacturing process that delivers on it.

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Tesla app update makes Robotaxi ownership make a lot more sense

Tesla’s app now shows a live indicator when your car is actively driving itself.

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A recent Tesla app update, released last week  (4.58.5), gives visibility on whether a vehicle is navigating in its semi-autonomous mode or being drive by a human driver. The updated app now displays a live “Self-Driving” indicator in bright blue text directly beneath the vehicle’s speed readout whenever Full Self-Driving is actively engaged, along with the signature glowing blue navigation path that FSD users see on the main touchscreen. It is a small visual update with meaningful implications for how Tesla owners monitor their vehicles remotely.

The feature was first spotted in the wild by X user Jordan Camina, who shared video of a Hardware 3 Model S displaying the new animation through the app while driving. That detail is significant because it confirms the update is not limited to newer HW4 vehicles. It works across hardware generations, and Tesla confirmed it will eventually support all vehicles regardless of chip platform once both the app and vehicle software are updated. The vehicle side requires software version 2026.20.6.1, which has reached nearly 40% of the fleet so far, as monitored by NotaTeslaApp.

The feature makes the most practical sense when viewed through the lens of Tesla’s expanding robotaxi operation. In a robotaxi context, the owner of a vehicle generating ride revenue has a direct financial and safety interest in knowing whether their car is operating under autonomous control at any given moment. The app’s new FSD indicator gives fleet owners exactly that visibility, the same way a logistics company monitors whether a delivery driver is following the planned route. It also carries implications for Tesla’s insurance model. Tesla’s own insurance product prices premiums in part based on FSD engagement rates, and real-time visibility into when FSD is active creates a feedback loop that could eventually tie directly into policy pricing. For individual owners who have opted their personal vehicles into the robotaxi network, the update effectively turns the Tesla app into a fleet management dashboard, one that tells you whether your car is earning money, whether it is driving itself to do it, and whether everything is operating the way it should from wherever you happen to be.

Tesla expands Robotaxi to Florida, marking its third state for autonomy

As Teslarati has reported, Tesla launched unsupervised robotaxi rides in Miami this summer, a milestone that makes a remote FSD status indicator significantly more practical than a cosmetic feature. When a vehicle is operating as a robotaxi without a driver present, the owner or fleet operator needs a reliable way to confirm autonomy is engaged. The app now provides exactly that.

As noted by NotATeslaApp, The update also arrived alongside a hint buried in the same app version that Tesla plans to use the cabin camera to verify driver identity before FSD can be activated. Pairing identity verification with a live autonomy status indicator points toward the infrastructure Tesla is building for a fleet of driverless vehicles that owners can monitor the way you would track a package delivery.

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California snubs Tesla in its newly passed EV incentive that favors Rivian and Lucid

California passed a $135 million EV incentive that rewards Rivian and Lucid while sidelining Tesla

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tesla fremont

California just drew a line in the EV incentive sand to put Tesla on the wrong side of it. The state recently passed a $135 million program offering first-time electric vehicle buyers a direct incentive with no application required, but the rules were written in a way that leaves Tesla at a structural disadvantage compared to Rivian and Lucid.

The program caps eligible vehicles at $50,000 for new EVs and $25,000 for used ones. That pricing threshold rules out a significant portion of Tesla’s lineup, though some lower-priced Model 3 and Model Y configurations would still qualify. California-based automakers are exempt from the price cap entirely, regardless of what their vehicles cost. Rivian, headquartered in Irvine, and Lucid, based in the San Francisco Bay Area, both benefit from that exemption. Rivian’s R2 starts at roughly $45,000 but has versions above the cap. Lucid’s Air and Gravity start at $70,990 and $79,990 respectively, well above any threshold a non-California company would face.

California hits Tesla Cybercab and Robotaxi driverless cars with new law

Tesla built its reputation and a significant portion of its early market share in California, where EV adoption has consistently led the nation. The company operates its original factory in Fremont, California, and the state was home to Tesla’s headquarters for most of its existence. That changed in 2021 when Tesla moved its corporate headquarters to Austin, Texas. Since then, the relationship between the company and California Governor Gavin Newsom has been openly adversarial, with Musk and Newsom trading public criticism on multiple occasions.

California’s EV incentive landscape has shifted repeatedly in recent years, and Tesla has previously lost eligibility for state-level programs as its vehicles exceeded income-adjusted price thresholds. The federal $7,500 EV tax credit, which Tesla models have qualified for and lost depending on policy cycles, is no longer available after it expired without renewal, making state-level programs more meaningful to buyers than they have been in years.

The practical impact for buyers is more nuanced than the headline suggests. California residents purchasing a Tesla under $50,000 for the first time can still access the incentive. But the exemption written for California-based manufacturers is a structural advantage that rewards where a company plants its headquarters flag rather than where it builds its products, and Tesla moved that flag to Texas.

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