News
SpaceX’s odd Starbase propellant storage tank prototype passes first test
Likely to the relief of many, SpaceX appears to have successfully tested a prototype of the custom-built Starbase propellant storage tanks that will eventually hold thousands of tons of fuel and oxidizer.
For reasons unknown, SpaceX’s built its first ground support equipment (GSE) ‘test tank’ – a subscale prototype designed to quickly verify basic production quality and design goals – months after it began mass-producing operational storage tanks. In fact, of the seven total GSE tanks expected to be built, SpaceX has already completed seven, installed five, and scrapped one. Known as GSE4, SpaceX actually used modified parts of that scrapped tank to assemble the GSE test tank that first rolled to Starbase’s launch (and test) facilities on August 23rd.
Two days later, SpaceX subjected the small tank to its first test.
Given that SpaceX appears to have almost retroactively assembled the GSE4 test tank after building the final products, the results from its testing were always going to be significantly more anxiety-inducing than any of the more than half-dozen other tanks the company has tested in the last year and a half. Having already fabricated, assembled, or even installed six of seven planned GSE tanks, the discovery of major issues during testing could potentially cause months of delays by forcing SpaceX to perform lengthy repairs or even fully scrap all six existing tanks and start over.
Thankfully, at least for the time being, it appears that SpaceX can write off those potential worst-case scenarios. On August 25th, SpaceX took advantage of a test window initially believed to be for Starship S20 and put the cobbled-together GSE4 tank through its paces for the first time. As with previous test tanks, all SpaceX can really do is fill the prototype with liquid nitrogen (LN2), a non-flammable alternative to liquid oxygen or methane propellant that is approximately as cold and heavy. As a storage tank prototype, though, GSE4 has no need for hydraulic ram setups used to simulate the thrust of Raptor engines on several previous prototypes.
As such, one or several cryogenic proof tests were all that were ever really in GSE4’s future. On GSE4’s first test, SpaceX performed a more or less normal cryogenic proof, completely filling the tank with LN2, closing its vents, and then allowing the natural process of LN2 boiloff to raise the tank to the desired test pressure. However, unlike other test tanks, GSE4 never actually appeared to reopen its main vents. In fact, SpaceX may have never actually drained liquid nitrogen from the test tank, instead simply letting it slowly warm up and boil off into gas that was seemingly managed and vented by ground systems instead of the tank itself.
As a result, GSE4 stayed frosty (indicating a significant amount of remaining liquid nitrogen) for more than eight hours, strongly implying that it was either very slowly drained or simply allowed to warm up naturally. Given that large cryogenic storage tanks really don’t have to be significantly pressurized to complete their job, it’s possible that GSE4’s first test was primarily meant to verify the basic structural integrity of a tank that’s slightly different than those on Starship and, more importantly, test a different method of pressure and fluid management where most of that work is done by external, permanent systems on the ground.
That’s exactly what one might expect of rocket tankage slightly modified to serve as ground storage tanks. SpaceX’s GSE tanks never have to act as self-contained units and can instead rely almost entirely on separate systems.
Aside from verifying that that slightly different method of tank operations works as expected, GSE4’s first test likely also allowed SpaceX to better characterize the thermal properties of the thin steel skin and domes that are Starship and GSE tanks. Unlike GSE4, operational GSE tanks will be enclosed inside 12m (~40 ft) wide ‘cryo shells’ designed to insulate their cryogenic contents, but the insulative properties of the inner tanks (or the lack there of, rather) will still determine how well that insulation works and how much is actually needed to reach the desired boiloff rates. A contractor hired by SpaceX has already completed all seven cryo shells, so any results gathered from GSE4 will obviously be more of a check than a developmental test, but data is still data.
Elon Musk
SpaceX turned a heralding moment for Starship into its greatest moment
Starship reached orbit despite losing an engine, deployed 26 Starlink V3 satellites on Flight 14.
SpaceX’s Starship reached orbit for the first time on Monday, and for a few nail-biting minutes it looked like it wouldn’t. During ascent on Flight 14, one of Ship 41’s six Raptor engines shut down early, and SpaceX’s livestream host Dan Huot told viewers the team had decided not to commit to orbit. Minutes later, after what Huot described as a lot of conversation in the control room, the final poll came back in favor, and a roughly 19 second burn of a single Raptor pushed the ship into orbit about 170 miles up.
The reversal matters because SpaceX had written the exit ramp into the mission plan. The company said it would only fire the orbital insertion burn if flight controllers confirmed enough backup hardware remained for the deorbit burn, a condition Teslarati laid out ahead of the flight. Losing an engine was exactly the scenario that rule was built for.
Pressing forward fits Elon Musk’s history. Falcon 1 failed three straight times before its fourth launch reached orbit in 2008, with SpaceX nearly out of money, and Starship was developed by flying prototypes until they broke. What changed this year SpaceX going public, and with $SPCX sliding below its IPO price in July when Flight 13 slipped, the short interest climbed significantly, as Teslarati reported at the time. A Starship potentially lost today with revenue generating next-gen Starlink satellites aboard would have landed directly on shareholders.
Splashdown confirmed. Congratulations to the entire SpaceX team on the first orbital flight of Starship! pic.twitter.com/urjmiwnvNl
— SpaceX (@SpaceX) September 28, 2026
That pressure showed up after orbit. SpaceX cut a flight planned to last nearly 10 hours to about three, moving splashdown from west of Chile to the North Pacific near Hawaii. SpaceX gave no reason, though Musk said this month the company was being extremely cautious about debris risk. The single Raptor for deorbit worked, and Ship 41 completed its flip and landing burn before breaking apart in the water, an outcome SpaceX expected. Musk has structured SpaceX’s governance to shield long term bets from market pressure.
The payload is the bigger business story. Musk posted that all 26 Starlink V3 satellites deployed and are “operating nominally.” Each V3 is rated for about 1 Tbps of downlink and 160 Gbps of uplink, so this single launch adds roughly 26 Tbps, about 10 times what a Falcon 9 load of V2 Mini satellites adds. The V3 is too large for Falcon 9, making Starship the only vehicle that can build out the planned 100,000 satellite constellation, at up to 60 per flight once it reaches routine service. Unlike the 20 V3 units on Flight 13, which reentered on a suborbital path, these will raise their orbits and could begin serving customers within weeks and bring in hundreds of millions of additional dollars in projected Starlink revenue.
SpaceX has already begun winding down Falcon 9 Starlink launches from Florida in favor of Starship. Reported targets put Flight 15 as early as October 19, leaving about three weeks to diagnose Monday’s engine shutdown before the next orbital attempt.
Starship’s 14th flight is set to launch on Monday, Sept 28. The 75-minute launch window opens at 7:15 a.m. CT. Live coverage of the mission starts ~35 minutes before launch → https://t.co/uQKQvgaTmJ
— SpaceX (@SpaceX) September 27, 2026
Tesla quietly doubled the size of its Cybercab fleet within the Robotaxi program in Austin, Texas, over the weekend to well over 100 units.
The move not only establishes more of the steering-wheel-less and pedal-less vehicles within the ride-sharing fleet Tesla has been operating for a year, but it also solidifies a more robust Robotaxi fleet as a whole.
Riders started receiving notifications from the Robotaxi app that stated: “Cybercab fleet has doubled: more rides available.”
I got this notification on the robotaxi app. They are saying the Cybercab fleet has doubled. Glad that they are advertising this pic.twitter.com/FFrnw4FRCF
— Abhimanyu Yadav (@WorldlyReviewer) September 26, 2026
Tesla first launched rides in the Cybercab in early September, although the Robotaxi fleet has been active for over a year, as rides began last Summer. Cybercab is truly Tesla’s most crucial vehicle release yet, as it is the first car any company has built that is geared toward full-fledged and end-to-end autonomy, never needing human intervention for anything.
Only available in Austin at the current time, Cybercab has two seats and has been spotted testing around various U.S. states and regions; Tesla plans to deploy the Cybercab in various U.S. cities in the coming months as a best-case scenario.
Tesla Cybercab gets initial tie-in to localized, in-house cathode plant
The availability of the Cybercab has doubled from just 58 units last Monday to 125 the following Friday. Marking a substantial increase in Cybercab availability, the additional ride-sharing units are more than welcome, as wait times for Cybercabs, especially, were quite high.
The dramatic increase is a sign that demand for Robotaxi is growing and Tesla is feeling more confident that its driverless ride-hailing suite, especially its Full Self-Driving software, is able to handle any traffic situation without explicit direction or supervision from a human being.
Tesla is advancing a fully automated pipeline for the 4680 battery cells used in its all-electric Semi, spanning production from Giga Texas through shipment and direct consumption on the line at the new dedicated Semi Factory in Sparks, Nevada.
The approach was outlined by Tesla at its September 24 Semi Handover event, which launched high-volume production at its new 1.8-million-square-foot plant in Nevada, which sits adjacent to Gigafactory Nevada and is designed for an annual production rate of 50,000 trucks per year.
After years of pilot builds and what was a four-year-long redesign of the truck, Tesla moved the Semi from 2170 batteries to its in-house 4680 cells, which are made in Austin. The change cuts battery mass and total energy while holding range, a key step in making volume production a realistic possibility.
Cells will leave Giga Texas in trailers, and at the Nevada Semi plant, Tesla intends for a dedicated line to unload those trailers automatically, station the cells, and feed them straight into pack and vehicle assembly.
🚨 Tesla plans to use a completely automated unloading process for cells coming from Giga Texas arriving at the Semi factory in Nevada
A line will “consume” cells from the trailer
The goal is to have zero human touch point throughout the entire process. Insane! pic.twitter.com/wdBFM8LC3F
— TESLARATI (@Teslarati) September 25, 2026
Both Lars Moravy, Tesla’s VP of Vehicle Engineering, and Dan Priestley, the Head of Tesla’s Semi program, described the goal as a “zero human touch point” from the moment the trailer arrives in Texas until a finished Semi drives off the production line in Nevada.
The unloading system that Moravy and Priestley described is just one piece of a much broader automation push. The plant uses what Tesla calls the highest-capacity electric monorail conveyance in vehicle manufacturing, carrying frames-in-white simultaneously. Powder-coating replaces conventional paint, and many processes that would normally require operators have been designed out.
Tesla has repeatedly said that “the best part is no part,” and the cell-handling plan extends that philosophy from the cell factory floor in Texas all the way to final assembly in Nevada.
If executed as described, the closed-loop flow would reduce labor, handling damage, and inventory buffers while tightening quality control on a component that represents a large share of the truck’s cost and weight. It also shortens the physical and organizational distance between two factories separated by more than 1,200 miles. The Semi itself now shares a bar-wound stator and other components with the Cybertruck, further linking Tesla’s passenger and commercial production systems.
High-volume output is expected to ramp gradually after the first trucks left the new line in April 2026. Early customers include PepsiCo, DHL, and U.S. Foods. Whether the automated trailer-to-line process reaches the promised zero-touch standard will be visible in the coming months as production scales. For Tesla, the Semi factory is another test of how far it can push “the machine that builds the machine” across sites.
SpaceX turned a heralding moment for Starship into its greatest moment
Tesla Cybercab fleet doubles to well over 100 units
