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SpaceX sends Starlink satellites, Boeing demonstrator into orbit on 40th launch of 2022

Falcon 9 streaks into space on its 40th launch of 2022. (Richard Angle)

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SpaceX has completed its 40th Falcon 9 launch of 2022, delivering a new batch of Starlink satellites and Boeing demonstration satellite into orbit.

Right on schedule, Falcon 9 lifted off from SpaceX’s Cape Canaveral Space Force Station (CCSFS) LC-40 pad at 10:09 pm EDT, Sunday, September 4th. The rocket’s reused booster and fairing and new upper stage performed as expected, continuing Falcon 9’s unprecedented streak of 149 successful launches. Flying for the seventh time overall, former Falcon Heavy booster B1052 performed flawlessly after a quick 31-day turnaround and touched down on SpaceX drone ship Just Read The Instructions’ (JRTI) deck several hundred miles downrange less than nine minutes after liftoff.

Flying for the fourth and fifth times, the Starlink 4-20 mission’s Falcon 9 fairing halves also worked as expected on ascent. SpaceX does not discuss fairing recovery but both halves likely deployed parafoils after reenter Earth’s atmosphere and gently splashed down in the Atlantic Ocean. SpaceX support ship Doug will eventually fish them out of the water for reuse.

Not merely a Starlink mission, Starlink 4-20 was SpaceX’s sixth Starlink rideshare. Sitting atop the stack of 51 Starlink V1.5 satellites was an experimental spacecraft built by Spaceflight Inc. Known as Sherpa-LTC2, Spaceflight and partner Astro Digital turned the orbital transfer vehicle (space tug) into a satellite for customer Boeing. The purpose: carry and test a prototype communications payload built by Astro Digital and designed to verify new V-band communications technologies for a planned constellation of Boeing satellites in Low Earth Orbit (LEO).

The US Federal Communications Commission (FCC) approved Boeing’s plans for a 147-satellite V-band constellation in November 2021. It’s unclear what the purpose of the constellation would be or if Boeing already has customers or partners lined up. The prototype spacecraft built by Spaceflight and Astro Digital – known as Varuna in recent FCC filings – will be crucial for determining the constellation’s future. Boeing wants to use a swath of spectrum known as the V-band that has a higher frequency than the Ku and Ka bands commonly used by most other communications satellites. A higher frequency could mean higher connection speeds and more available bandwidth, but V-band radio waves tend to struggle to pierce through rain and other adverse weather conditions.

Varuna should help Boeing fully determine whether that interference is a showstopper or something that can be managed. Boeing applied for an FCC license for its V-band constellation in 2017. It’s unclear whether a lack of interest on Boeing’s part or problems with the application caused the process to take as long as it did.

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Varuna was successfully deployed from Falcon 9 a bit less than 50 minutes later in a mostly circular orbit 316 kilometers (196 mi) above Earth’s surface. Outfitted with a propulsion system designed by startup Benchmark Space, Sherpa-LTC2 is meant to eventually raise itself into an operational orbit around 1050 kilometers (~650 mi), where the V-band payload can be tested at the same altitude as Boeing’s planned constellation.

A much smaller stack of Starlink satellites (10 vs 51) with a stack of rideshare payloads atop. Starlink 4-20 only had one rideshare payload. (SpaceX)

20 minutes after Varuna’s deployment, Falcon 9’s upper stage – spinning end over end – released all 51 Starlink satellites at once, completing the payload portion of the mission. As always, the upper stage will likely perform a deorbit burn within a few hours of liftoff and should reenter Earth’s atmosphere not long after, ensuring that the only space debris produced by the mission is the Varuna deployment mechanism and a set of four benign Starlink ‘tensioning rods’ that should reenter in about two months.

Starlink 4-20 was SpaceX’s 40th launch of 2022 and 50th launch in 12 months. According to Next Spaceflight, the company has plans for at least two more Starlink launches within the next eight days. Starlink 4-2, another rideshare mission, is scheduled no earlier than September 10th, while Starlink 4-34 could launch on September 12th.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla exec hints at a wild fix for Robotaxi’s biggest weather problem

Tesla VP Lars Moravy says focused lasers could keep robotaxi cameras clear instead of wipers.

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Tesla Cybercab in a rainy Austin, Texas rendering

Tesla may one day use lasers instead of wiper blades to keep its robotaxi cameras clear. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, floated the idea in a new episode of Jay Leno’s Garage released Monday, where he and design chief Franz von Holzhausen walked Leno through the Model Y L.

“If you fire them in a focused area, you can clean the sheet of water and create a barrier,” Moravy said. “When you think about autonomy, it might be a good solution to only clean the area where the camera is.” He added that clearing an entire windshield would take too many lasers to be practical.

The comment brings back one of Tesla’s stranger patents. The company filed for “Pulsed Laser Cleaning of Debris Accumulated on Glass Articles in Vehicles and Photovoltaic Assemblies” in May 2019, and the U.S. Patent Office granted it in September 2021. An updated divisional version was granted on March 31, 2026. The system detects debris on the glass, identifies what it is, and pulses the laser at a calibrated rate so the beam never penetrates deeper than the glass itself. The filing names windshields, side windows, camera lenses and solar panels as possible targets.

Lasers were once rumored for the Cybertruck, which appeared at its November 2019 unveiling with no wipers at all. Tesla eventually settled on a single oversized blade, and Elon Musk admitted the wiper was the part of the truck that troubled him the most. That production line is now scheduled to shut down around mid 2027 to make room for more Cybercab output.

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What has changed since then is who is in the vehicle. A privately owned car has a driver who can notice a smeared windshield and do something about it. A Cybercab heading to its next pickup has nobody on board to check. Tesla has been chipping away at that problem with conventional hardware. Model Y Robotaxis in Austin were spotted with washers on their side repeater cameras in January, and a lens cleaning patent granted in May describes a fluid and wiper assembly for vehicle cameras and Optimus’ eyes. A laser would remove the fluid and the blades, both of which need regular replacement across a fleet.

The same episode gave Leno his first ride on Full Self-Driving (Supervised). The Model Y L pulled over on its own when an ambulance approached with its sirens on. “We got it on self-driving mode! I’m not touching anything,” Leno said. Moravy and von Holzhausen also explained that owners remain responsible while using FSD (Supervised), while Tesla takes responsibility for Robotaxi rides because it acts as the operator. Tesla launched the Model Y L in the U.S. in July at $61,990.

Moravy gave no timeline, and he described the laser setup as something Tesla is considering rather than a confirmed feature. The fleet it would serve keeps getting bigger, though. Tesla launched unsupervised Robotaxi service in San Antonio on Monday, its eighth city, and expanded its Austin service area to roughly 443 square miles on the same day. Several of those markets, including Houston, Miami and Tampa, see heavy seasonal rain.

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Tesla Robotaxi enters its newest city, reaching San Antonio

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Credit: @AdanGuajardo/X

Tesla launched unsupervised Robotaxi service in San Antonio, Texas, on November 9, 2026, with the first rides beginning at 5 a.m. local time.

The company’s official Robotaxi account on X posted the announcement just after midnight, sharing a map that outlines a large operational zone covering much of the city. The geofence is roughly 274 to 275 square miles, making it Tesla’s largest day-one Robotaxi service area to date.

The zone centers on downtown, covers nearly everything inside Loop 410, and extends north to Loop 1604 between Interstate 10 and U.S. 281, with further reach west past State Highway 151, east beyond I-35, and south toward I-37. This area encompasses about one million residents and hundreds of thousands of jobs.

San Antonio International Airport lies inside the geofence, though Tesla is not currently offering airport pickups or drop-offs. This hopefully will happen soon, as ride-sharing to and from the airport can be expensive.

The launch makes San Antonio Tesla’s eighth unsupervised Robotaxi city and its fifth in Texas, joining Austin, Houston, Dallas, and Fort Worth. Florida markets in Miami, Orlando, and Tampa are also live.

Service uses modified Model Y vehicles operating without a safety driver in the vehicle, consistent with recent unsupervised expansions. Cybercab two-seaters remain limited primarily to Austin for now. It’s worth noting that Dept. of Transportation officials in Texas have already ok’d the Cybercab’s operation in Austin, and one official called it “a tangible example of how quickly our transportation system is evolving.”

San Antonio was previously listed among near-term targets in Tesla’s October 2026 Robotaxi safety materials, alongside Las Vegas, Phoenix, and Jacksonville. The rapid Texas rollout follows Fort Worth’s unsupervised debut on November 2 and builds on Austin’s original launch in June 2025.

The 274-square-mile debut remains substantially larger than Waymo’s local footprint and marks continued progress in Tesla’s unsupervised autonomy efforts after starting the year with no such rides. The company has stated ambitions for broader 24/7 operations by the end of 2026 as vehicle counts and software reliability improve.

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Tesla begins groundworks on $10B ‘Project Crystal Sun’ in Texas

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Elon Musk stands in profile against a clear blue sky, with a bright overhead sun shining above a vast landscape of Tesla solar panels stretching to the horizon, and a smaller Texas flag flying on a pole to his right.

Tesla has started to perform earthworks engineering on the roughly 3,000-acre site in Fort Bend County, Texas, advancing the massive $10 billion Project Crystal Sun plan to build a vertically integrated solar manufacturing complex.

Flyover drone footage from S.E. Robinson, Jr. released this morning shows the location under development. Tesla has crews on site performing large clearings, but you can also see equipment staging areas, the use of an existing homestead, and active leveling across a substantial portion of the property.

Public filings first submitted in July under Texas’s Jobs, Energy, Technology and Innovation Act describe a plant that would manufacture the full solar chain: everything from silicon ingots, wafers, coated cells, and finished modules.

Tesla projects 9,712 permanent jobs by 2033, ramping from roughly 1,900 positions in the first year of operations, plus a peak of about 1,147 construction jobs. Construction is targeted for 2026–2028, with commercial production beginning in the first quarter of 2029. An accompanying economic analysis estimates the project could add roughly $107 billion to Texas GDP over several decades.

Local incentives have cleared major hurdles. Lamar Consolidated Independent School District unanimously approved school-tax limitations in September, and Fort Bend County commissioners approved a package of abatements and related agreements in late October that could extend equipment tax breaks for as long as 35 years.

Tesla had previously indicated it was evaluating a competing out-of-state location.

The effort fits broader statements by Musk that Tesla and SpaceX are each working toward 100 gigawatts of annual U.S. solar manufacturing capacity. If built as described, Project Crystal Sun would stand as one of the largest domestic attempts to create a fully integrated solar supply chain on American soil.

While Tesla has not issued a formal groundbreaking announcement, the visible site preparation and high-profile social media activity represent a concrete step forward for a project that has moved from confidential filings to active earthworks in a matter of months.

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