News
SpaceX sends Starlink satellites, Boeing demonstrator into orbit on 40th launch of 2022
SpaceX has completed its 40th Falcon 9 launch of 2022, delivering a new batch of Starlink satellites and Boeing demonstration satellite into orbit.
Right on schedule, Falcon 9 lifted off from SpaceX’s Cape Canaveral Space Force Station (CCSFS) LC-40 pad at 10:09 pm EDT, Sunday, September 4th. The rocket’s reused booster and fairing and new upper stage performed as expected, continuing Falcon 9’s unprecedented streak of 149 successful launches. Flying for the seventh time overall, former Falcon Heavy booster B1052 performed flawlessly after a quick 31-day turnaround and touched down on SpaceX drone ship Just Read The Instructions’ (JRTI) deck several hundred miles downrange less than nine minutes after liftoff.
Flying for the fourth and fifth times, the Starlink 4-20 mission’s Falcon 9 fairing halves also worked as expected on ascent. SpaceX does not discuss fairing recovery but both halves likely deployed parafoils after reenter Earth’s atmosphere and gently splashed down in the Atlantic Ocean. SpaceX support ship Doug will eventually fish them out of the water for reuse.
Not merely a Starlink mission, Starlink 4-20 was SpaceX’s sixth Starlink rideshare. Sitting atop the stack of 51 Starlink V1.5 satellites was an experimental spacecraft built by Spaceflight Inc. Known as Sherpa-LTC2, Spaceflight and partner Astro Digital turned the orbital transfer vehicle (space tug) into a satellite for customer Boeing. The purpose: carry and test a prototype communications payload built by Astro Digital and designed to verify new V-band communications technologies for a planned constellation of Boeing satellites in Low Earth Orbit (LEO).
The US Federal Communications Commission (FCC) approved Boeing’s plans for a 147-satellite V-band constellation in November 2021. It’s unclear what the purpose of the constellation would be or if Boeing already has customers or partners lined up. The prototype spacecraft built by Spaceflight and Astro Digital – known as Varuna in recent FCC filings – will be crucial for determining the constellation’s future. Boeing wants to use a swath of spectrum known as the V-band that has a higher frequency than the Ku and Ka bands commonly used by most other communications satellites. A higher frequency could mean higher connection speeds and more available bandwidth, but V-band radio waves tend to struggle to pierce through rain and other adverse weather conditions.
Varuna should help Boeing fully determine whether that interference is a showstopper or something that can be managed. Boeing applied for an FCC license for its V-band constellation in 2017. It’s unclear whether a lack of interest on Boeing’s part or problems with the application caused the process to take as long as it did.
Varuna was successfully deployed from Falcon 9 a bit less than 50 minutes later in a mostly circular orbit 316 kilometers (196 mi) above Earth’s surface. Outfitted with a propulsion system designed by startup Benchmark Space, Sherpa-LTC2 is meant to eventually raise itself into an operational orbit around 1050 kilometers (~650 mi), where the V-band payload can be tested at the same altitude as Boeing’s planned constellation.
20 minutes after Varuna’s deployment, Falcon 9’s upper stage – spinning end over end – released all 51 Starlink satellites at once, completing the payload portion of the mission. As always, the upper stage will likely perform a deorbit burn within a few hours of liftoff and should reenter Earth’s atmosphere not long after, ensuring that the only space debris produced by the mission is the Varuna deployment mechanism and a set of four benign Starlink ‘tensioning rods’ that should reenter in about two months.
Starlink 4-20 was SpaceX’s 40th launch of 2022 and 50th launch in 12 months. According to Next Spaceflight, the company has plans for at least two more Starlink launches within the next eight days. Starlink 4-2, another rideshare mission, is scheduled no earlier than September 10th, while Starlink 4-34 could launch on September 12th.
Investor's Corner
New drone video shows Tesla’s Optimus Factory reaching a turning point
New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.
Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.
The Giga Texas Optimus Factory latest update … construction keeps moving fast!
Steel assembly is now only about 5 column grids from the north perimeter beam. Concrete is going in on the three upper floors, rebar is still being laid for more pours, and footing / grade-beam work… pic.twitter.com/qvFPvwnYzW
— Joe Tegtmeyer 🚀 🤠🛸😎 (@JoeTegtmeyer) September 17, 2026
Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.
Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.
Tesla Giga Texas to feature massive Optimus V4 production line
The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.
Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.
Investor's Corner
Tesla and SpaceX take “Terafab” Trademark fight to Federal Court
Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.
Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.
The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.
What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.
Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry
By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.
TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.
Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.
The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.
News
NHTSA just escalated its Tesla Cybercab investigation in a big way
NHTSA escalated its Cybercab audit into a sworn Special Order with a September 30 deadline.
Federal regulators have moved from asking Tesla questions about its Cybercab to demanding sworn answers. The National Highway Traffic Safety Administration issued a Special Order that requires a Tesla officer to sign an affidavit attesting to the completeness of the company’s responses, with a deadline of September 30.
The order builds on Audit Query AQ26002, which NHTSA opened on September 3, the same day Tesla began commercial Cybercab service in Austin. Teslarati covered that initial inquiry when it surfaced, noting the agency wanted to understand how Tesla certified a vehicle with no permanently attached steering wheel, pedals, or mirrors as compliant with Federal Motor Vehicle Safety Standards. A Special Order is a different tool and converts a fact finding review into a legally enforceable demand, the same mechanism NHTSA used against Tesla in 2023 during its Autopilot investigation.
Several of the 21 requests target a specific gap in Cybercab’s design. One asks whether Tesla used temporarily attached human controls at any point to help certify the vehicle, and if so, which standards depended on that equipment being present. Another quotes an existing rule directly: “The service brakes shall be activated by means of a foot control.” Cybercab has no foot pedal. NHTSA wants a detailed explanation of how the vehicle satisfies that requirement, and how it complies without the kind of exemption granted to Zoox in July under Part 555, the regulatory pathway built for steering wheel free vehicles.
The order does not claim Cybercab is unsafe or that Tesla broke a rule. It requires Tesla to explain, under oath, the reasoning behind decisions the company already made when it self-certified the vehicle. That distinction matters, but so does the exposure. Motor1’s reporting, summarized here, put potential civil penalty exposure as high as $139 million if NHTSA later finds the certification was flawed, on top of whatever criminal risk comes with a false sworn statement.
Tesla has not said publicly how it plans to respond. Cybercab is still carrying passengers in Austin through the Robotaxi app while the September 30 deadline approaches, and the company has continued expanding the vehicle’s footprint even as the regulatory question remains open. The Special Order does not pause any of that and just sets a date by which Tesla has to put its certification logic on the record, with a company officer’s name attached to it.
New drone video shows Tesla’s Optimus Factory reaching a turning point
Tesla and SpaceX take “Terafab” Trademark fight to Federal Court
