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SpaceX sends Starlink satellites, Boeing demonstrator into orbit on 40th launch of 2022

Falcon 9 streaks into space on its 40th launch of 2022. (Richard Angle)

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SpaceX has completed its 40th Falcon 9 launch of 2022, delivering a new batch of Starlink satellites and Boeing demonstration satellite into orbit.

Right on schedule, Falcon 9 lifted off from SpaceX’s Cape Canaveral Space Force Station (CCSFS) LC-40 pad at 10:09 pm EDT, Sunday, September 4th. The rocket’s reused booster and fairing and new upper stage performed as expected, continuing Falcon 9’s unprecedented streak of 149 successful launches. Flying for the seventh time overall, former Falcon Heavy booster B1052 performed flawlessly after a quick 31-day turnaround and touched down on SpaceX drone ship Just Read The Instructions’ (JRTI) deck several hundred miles downrange less than nine minutes after liftoff.

Flying for the fourth and fifth times, the Starlink 4-20 mission’s Falcon 9 fairing halves also worked as expected on ascent. SpaceX does not discuss fairing recovery but both halves likely deployed parafoils after reenter Earth’s atmosphere and gently splashed down in the Atlantic Ocean. SpaceX support ship Doug will eventually fish them out of the water for reuse.

Not merely a Starlink mission, Starlink 4-20 was SpaceX’s sixth Starlink rideshare. Sitting atop the stack of 51 Starlink V1.5 satellites was an experimental spacecraft built by Spaceflight Inc. Known as Sherpa-LTC2, Spaceflight and partner Astro Digital turned the orbital transfer vehicle (space tug) into a satellite for customer Boeing. The purpose: carry and test a prototype communications payload built by Astro Digital and designed to verify new V-band communications technologies for a planned constellation of Boeing satellites in Low Earth Orbit (LEO).

The US Federal Communications Commission (FCC) approved Boeing’s plans for a 147-satellite V-band constellation in November 2021. It’s unclear what the purpose of the constellation would be or if Boeing already has customers or partners lined up. The prototype spacecraft built by Spaceflight and Astro Digital – known as Varuna in recent FCC filings – will be crucial for determining the constellation’s future. Boeing wants to use a swath of spectrum known as the V-band that has a higher frequency than the Ku and Ka bands commonly used by most other communications satellites. A higher frequency could mean higher connection speeds and more available bandwidth, but V-band radio waves tend to struggle to pierce through rain and other adverse weather conditions.

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Varuna should help Boeing fully determine whether that interference is a showstopper or something that can be managed. Boeing applied for an FCC license for its V-band constellation in 2017. It’s unclear whether a lack of interest on Boeing’s part or problems with the application caused the process to take as long as it did.

Varuna was successfully deployed from Falcon 9 a bit less than 50 minutes later in a mostly circular orbit 316 kilometers (196 mi) above Earth’s surface. Outfitted with a propulsion system designed by startup Benchmark Space, Sherpa-LTC2 is meant to eventually raise itself into an operational orbit around 1050 kilometers (~650 mi), where the V-band payload can be tested at the same altitude as Boeing’s planned constellation.

A much smaller stack of Starlink satellites (10 vs 51) with a stack of rideshare payloads atop. Starlink 4-20 only had one rideshare payload. (SpaceX)

20 minutes after Varuna’s deployment, Falcon 9’s upper stage – spinning end over end – released all 51 Starlink satellites at once, completing the payload portion of the mission. As always, the upper stage will likely perform a deorbit burn within a few hours of liftoff and should reenter Earth’s atmosphere not long after, ensuring that the only space debris produced by the mission is the Varuna deployment mechanism and a set of four benign Starlink ‘tensioning rods’ that should reenter in about two months.

Starlink 4-20 was SpaceX’s 40th launch of 2022 and 50th launch in 12 months. According to Next Spaceflight, the company has plans for at least two more Starlink launches within the next eight days. Starlink 4-2, another rideshare mission, is scheduled no earlier than September 10th, while Starlink 4-34 could launch on September 12th.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla delivers 384,000 vehicles in Q2 2025, deploys 9.6 GWh in energy storage

The quarter’s 9.6 GWh energy storage deployment marks one of Tesla’s highest to date.

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Credit: Tesla

Tesla (NASDAQ: TSLA) has released its Q2 2025 vehicle delivery and production report. As per the report, the company delivered over 384,000 vehicles in the second quarter of 2025, while deploying 9.6 GWh in energy storage. Vehicle production also reached 410,244 units for the quarter.

Model 3/Y dominates output, ahead of earnings call

Of the 410,244 vehicles produced during the quarter, 396,835 were Model 3 and Model Y units, while 13,409 were attributed to Tesla’s other models, which includes the Cybertruck and Model S/X variants. Deliveries followed a similar pattern, with 373,728 Model 3/Ys delivered and 10,394 from other models, totaling 384,122.

The quarter’s 9.6 GWh energy storage deployment marks one of Tesla’s highest to date, signaling continued strength in the Megapack and Powerwall segments.

Credit: Tesla Investor Relations

Year-on-year deliveries edge down, but energy shows resilience

Tesla will share its full Q2 2025 earnings results after the market closes on Wednesday, July 23, 2025, with a live earnings call scheduled for 4:30 p.m. CT / 5:30 p.m. ET. The company will publish its quarterly update at ir.tesla.com, followed by a Q&A webcast featuring company leadership. Executives such as CEO Elon Musk are expected to be in attendance.

Tesla investors are expected to inquire about several of the company’s ongoing projects in the upcoming Q2 2025 earnings call. Expected topics include the new Model Y ramp across the United States, China, and Germany, as well as the ramp of FSD in territories outside the US and China. Questions about the company’s Robotaxi business, as well as the long-referenced but yet to be announced affordable models are also expected.

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Tesla China breaks 8-month slump by selling 71,599 vehicles wholesale in June

Tesla China’s June numbers were released by the China Passenger Car Association (CPCA) on Tuesday.

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Credit: Tesla Asia/X

Tesla China was able to sell 71,599 vehicles wholesale in June 2025, reversing eight consecutive months of year-over-year declines. The figure marks a 0.83% increase from the 71,599 vehicles sold wholesale in June 2024 and a 16.1% jump compared to the 61,662 vehicles sold wholesale in May. 

Tesla China’s June numbers were released by the China Passenger Car Association (CPCA) on Tuesday.

Tesla China’s June results in focus

Tesla produces both the Model 3 and Model Y at its Shanghai Gigafactory, which serves as the company’s primary vehicle export hub. Earlier this year, Tesla initiated a changeover for its best-selling vehicle, the Model Y, resulting in a drop in vehicle sales during the first and second quarters.

Tesla’s second-quarter China sales totaled 191,720 units including exports. While these numbers represent a 6.8% year-over-year decline for Tesla China, Q2 did show sequential improvement, rising about 11% from Q1 2025, as noted in a CNEV Post report.

For the first half of the year, Tesla sold 364,474 vehicles wholesale. This represents a 14.6% drop compared to the 426,623 units sold wholesale in the first half of 2024.

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China’s competitive local EV market

Tesla’s position in China is notable, especially as the new Model Y is gaining ground in the country’s BEV segment. That being said, Tesla is also facing competition from impressive local brands such as Xiaomi, whose new YU7 electric SUV is larger and more affordable than the Model Y. 

The momentum of the YU7 is impressive, as the vehicle was able to secure 200,000 firm orders within three minutes and over 240,000 locked-in orders within 18 hours. Xiaomi’s previous model, the SU7 electric sedan, which is aimed at the Tesla Model 3, also remains popular, with June deliveries surpassing 25,000 units for the ninth straight month.

While China’s EV market is getting more competitive, Tesla’s new Model Y is also ramping its production and deliveries. Needless to say, Tesla China’s results for the remaining two quarters of 2025 will be very interesting.

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Tesla reveals it is using AI to make factories more sustainable: here’s how

Tesla is using AI in its Gigafactory Nevada factory to improve HVAC efficiency.

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Credit: Tesla

Tesla has revealed in its Extended Impact Report for 2024 that it is using Artificial Intelligence (AI) to enable its factories to be more sustainable. One example it used was its achievement of managing “the majority of the HVAC infrastructure at Gigafactory Nevada is now AI-controlled” last year.

In a commitment to becoming more efficient and making its production as eco-friendly as possible, Tesla has been working for years to find solutions to reduce energy consumption in its factories.

For example, in 2023, Tesla implemented optimization controls in the plastics and paint shops located at Gigafactory Texas, which increased the efficiency of natural gas consumption. Tesla plans to phase out natural gas use across its factories eventually, but for now, it prioritizes work to reduce emissions from that energy source specifically.

It also uses Hygrometric Control Logic for Air Handling Units at Giafactory Berlin, resulting in 17,000 MWh in energy savings each year. At Gigafactory Nevada, Tesla saves 9.5 GWh of energy through the use of N-Methylpyrrolidone refineries when extracting critical raw material.

Perhaps the most interesting way Tesla is conserving energy is through the use of AI at Gigafactory Nevada, as it describes its use of AI to reduce energy demand:

“In 2023, AI Control for HVAC was expanded from Nevada and Texas to now include our Berlin-Brandenburg and Fremont factories. AI Control policy enables HVAC systems within each factory to work together to process sensor data, model factory dynamics, and apply control actions that safely minimize the energy required to support production. In 2024, this system achieved two milestones: the majority of HVAC infrastructure at Gigafactory Nevada is now AI-controlled, reducing fan and thermal energy demand; and the AI algorithm was extended to manage entire chiller plants, creating a closed-loop control system that optimizes both chilled water consumption and the energy required for its generation, all while maintaining factory conditions.”

Tesla utilizes AI Control “primarily on systems that heat or cool critical factory production spaces and equipment.” AI Control communicates with the preexisting standard control logic of each system, and any issues can be resolved by quickly reverting back to standard control. There were none in 2024.

Tesla says that it is utilizing AI to drive impact at its factories, and it has proven to be a valuable tool in reducing energy consumption at one of its facilities.

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