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SpaceX’s first Starship engine suffers “expected” damage during Raptor test fire

Sometimes you have to crack a few Raptor eggs to make a Starship omelette. (SpaceX)

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SpaceX CEO Elon Musk says that the first full-scale Starship engine to be tested has already been pushed to the point of damage less than three weeks after the campaign began, setting the stage for the second full-scale Raptor to take over in the near future.

According to Musk, while most of the damaged pathfinder Raptor’s components should still be easily reusable, the assembly of the second finalized engine is “almost done” and that Raptor will take over near-term testing rather than waiting for repairs to the first engine. This is undoubtedly an extraordinarily aggressive test program, particularly for such a new and cutting-edge rocket propulsion system, but these latest developments are ultimately far more encouraging than they are concerning.

Although the Raptor engine family began integrated subscale static fires way back in September 2016, SpaceX’s propulsion team finalized Raptor’s baseline design and completed assembly, shipment, and an integrated static fire of the first full-scale engine on February 3rd, considerably less than three weeks before Musk took to Twitter. Aside from confirming that the new Raptor had been damaged during its most recent static fire several days prior, Musk indicated that the failure (unsurprisingly) was primarily attributed to the engine reaching the highest chamber pressures yet.

Raptor’s main combustion chamber (the bit directly above the nozzle) has been designed to nominally operate at and reliably withstand extraordinary pressures of 250+ bar (3600+ psi), performance that demands even higher pressures in the components that feed hot methane and oxygen gas into Raptor’s combustion chamber. One prime example hinted at by Musk in a 2018 tweet is its oxygen preburner, used to convert liquid propellant into a high-velocity gas that can then feed a dedicated oxygen turbopump. Aside from the absurdly corrosive environment created by extremely hot gaseous oxygen, the preburner must also survive pressures that could peak as high as 800+ bar, or 12,000 psi.

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A lack of technical detail means that it’s hard to know what thrust or main chamber pressure Musk had in mind when referring to exotic alloys that would be needed to survive those pressures, but the performance statistics of a Raptor with a preburner operating at 800+ bar would probably outstrip anything Musk has thus far described. In other words, it’s safe to assume that Raptor has probably not been pushed to those performance levels just yet, although it’s still a distant possibility. More likely is that 800+ bar in the oxygen preburner is an extreme stretch-goal that will take concerted research, development, and optimization to achieve, with Raptor having suffered damage somewhere below those levels while still reaching eye-watering performance figures.

For an engine as complex as Raptor, there are countless dozens of potential failure modes the appearance of which would come as little surprise for an engine just days into full-scale testing. Above all else, the Raptor test schedule held by SpaceX’s world-class propulsion team – be it self-motivated or driven by reckless management-by-spreadsheet – has been fast-paced in the extreme, taking the first high-performance Raptor ever built from standstill to more than 90% thrust and chamber pressures of almost 270 bar (3900 psi) in – quite literally – less than one week. In the same period of time, more than half a dozen static fire tests (ranging from 1-10 seconds) were performed.

Within a few days of that February 10th milestone, in which Raptor reached chamber pressures comparable with the most advanced modern engines (namely RD-180/190/191), the engine was apparently pushed dramatically higher still, reaching a chamber pressure (and thus thrust) that wrought damage on some of the more sensitive parts of the engine’s plumbing. Despite the fact that the second production Raptor is apparently already “almost done”, Musk suggested that it would already feature changes (of unknown gravity) to mitigate the failure modes experienced by Raptor SN01.

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In an industry where NASA and contractors like Aerojet-Rocketdyne will spend months between static fire tests of Space Shuttle engines that have each literally flown multiple (if not) dozens of missions to orbit and have a demonstrated performance and reliability record that is measured in the hundreds of thousands of seconds, the speed and agility of SpaceX’s Raptor development and test program is breathtaking. What remains to be seen is just how comparably reliable and successful the end results (i.e. operational Raptor) will be, but an attitude that actively accepts and even pursues testing to destruction can ultimately only serve to benefit the finished product at the cost of destroyed hardware and many on-ground lessons learned the hard ways.

Given the immense success of SpaceX’s Merlin family of engines and the aggressive strategy of development and continuous improvement that brought it from Merlin 1A to 1D and MVacD, SpaceX is clearly not fumbling around in the dark when it comes to Raptor R&D.


Check out Teslarati’s newsletters for prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket launch and recovery processes!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Why SpaceX is finishing another space-internet system that isn’t Starlink

SpaceX launched three final O3b mPower satellites Sunday, finishing a lesser known SES satellite network.

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SpaceX had an 87 minute window opening at 2:49 p.m. Eastern on Sunday to fly a Falcon 9 out of Cape Canaveral carrying the final three satellites for SES’s O3b mPower constellation, a project that has taken more than a decade to finish since Boeing and SES first signed SpaceX on for the work.

Unlike the thousands of Starlink satellites SpaceX has stacked into orbit over the years, O3b mPower flies in a different neighborhood entirely. The three new satellites, tagged F11, F12 and F13, are headed for medium Earth orbit at roughly 5,000 miles up, more than ten times higher than Starlink’s shell around 340 miles but still a small fraction of the 22,000 miles where old school geostationary satellites sit. That middle position is the whole point, because a satellite that far out needs far fewer siblings to blanket the globe than a low orbit constellation does. Essentially, SES only needed 13 satellites total to build a network offering quick, steady service that used to require thousands of spacecraft.

With most people having heard plenty about Starlink and almost nothing about O3b mPower, SES and SpaceX already blend the two networks for some customers. Both SpaceX and SES sell satellite broadband, but they’re aimed at different buyers. Starlink is built for volume, direct to consumers, RVs, homes, small businesses, plus a growing aviation and maritime business. O3b mPower skips consumers entirely and sells enterprise grade connectivity to airlines, cruise lines, offshore energy operators, telecoms needing backhaul, and governments, priced and provisioned more like a dedicated circuit.

A 2023 partnership lets cruise ships combine Starlink’s speed with O3b mPower’s steady capacity depending on what a ship needs at a given moment. Sunday’s completed 13 satellite constellation effectively finishes the medium orbit half of that pairing, years after.

Sunday’s mission was already a something on SpaceX’s manifest well before O3b mPower entered the picture. This flight marked its 29th trip to orbit, a history that includes two crewed Axiom missions, the European Space Agency’s Euclid telescope and 22 separate Starlink batches. SpaceX has landed boosters on the droneship A Shortfall of Gravitas so often that Sunday’s touchdown attempt, if it went as planned, was set to be the 661st successful Falcon booster landing to date.

For a company that pushed the Starlink constellation past 11,000 satellites back in August, almost entirely through bulk launches from California, Sunday’s flight was a reminder that SpaceX’s schedule still has room for someone else’s satellites too. SES gets a finished network built for a narrower set of customers, and Falcon 9 gets one more line on an already long resume.

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Tesla gives the Roadster an official “Go for launch” demonstration date

Tesla teased an October 1 Roadster reveal, reviving years of delayed SpaceX thruster hover promises.

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Concept rendering of a Tesla Roadster with SpaceX Package via Grok
Concept rendering of a Tesla Roadster with SpaceX Package via Grok

Tesla teased an October 1 event date for its next generation Roadster, posting an image on X Saturday that shows the car lit up like it is sitting on a launch pad, with the date “10.01” stamped across the bottom and the caption “Go for launch.” A countdown clock on Tesla’s Roadster order page now points to the same date, which falls on a Thursday. The company has not said where the event will happen or whether it will be streamed at the moment. Stay with us @Teslarati for live updates.


Tesla has since sent formal invitations to reservation holders confirming the event will take place in Waco, Texas, about 90 minutes north of its Austin headquarters, based on a digital ticket shared on X by Sawyer Merritt. Tesla did not name the exact venue, though Waco sits close to SpaceX’s McGregor, Texas, rocket test site, previously reported as the planned location for a Roadster thruster demonstration. The invite sets the reveal for 8:30 p.m. Eastern on October 1, requires RSVPs by midnight on September 16, and limits entry to guests 21 and older. Invitations are non-transferable.

The tease follows nine years of a project defined by unimaginable specs along with slipped dates. Musk first showed the second generation Roadster in November 2017 as a surprise reveal at the end of the Tesla Semi event, promising a 0 to 60 mph time under two seconds, a top speed above 250 mph, 620 miles of range from a 200 kWh battery, and production starting in 2020. At last November’s shareholder meeting, Musk set an April 1 demo date and joked the choice gave him “deniability” if it slipped again, which it did, moving first to late April, then to “a month or so,” then to August.

Tesla Roadster SpaceX Package’s 1.1-second 0-60 mph launch visualized in concept video

Whatever Tesla shows on October 1 is expected to center on the SpaceX developed thruster package Musk has described since 2018. Internally code named A71, a nod to the Lockheed SR-71 Blackbird, the system reportedly uses cold gas thrusters fed by a composite overwrapped pressure vessel, the same tank design SpaceX uses on Falcon 9. Musk has said a thruster equipped Roadster could hit 60 mph in about 1.1 seconds under roughly 2.75 g of launch force, well past the 1.9 second figure quoted for the standard car. That version reportedly will not be street legal and has reportedly been discussed as a limited run sold through a track only program.

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The standard Roadster is still expected to carry the original $200,000 base price and $250,000 Founders Series tier, both set when Tesla opened $50,000 and $250,000 reservations in 2017. Tesla VP of Vehicle Engineering Lars Moravy has confirmed production will happen at Gigafactory Texas, with Musk targeting 2027 or 2028, 12 to 18 months after whatever the company demonstrates next month.

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SpaceX tells the FCC that Starship Flight 14 is going to orbit

SpaceX filed with the FCC for Starship Flight 14, its first true orbital launch attempt.

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SpaceX has asked the Federal Communications Commission for permission to fly Starlink terminals during Starship’s fourteenth flight test, and the filing lays out a genuine trip to orbit, something the program has never attempted.

Every Starship flight so far, including Flight 13’s successful splashdown in the Indian Ocean on July 24, has flown a suborbital arc that ends with the ship reentering the atmosphere within the same hour it launches. The FCC paperwork describes a mission profile built around an actual orbital insertion instead.

The payload is the other half of the story. Flight 13 carried 20 production Starlink V3 satellites, but because that mission never reached orbit, the satellites reentered along with the ship rather than joining the constellation, something Teslarati covered in detail after SpaceX released footage shot from one of those satellites as it drifted away from Starship in space. Flight 14 is designed to close that gap. If the orbital insertion holds, the roughly 20 V3 satellites onboard would separate into an operational orbit and could eventually go into service, each one rated for about 1 terabit per second of downlink capacity by SpaceX’s own account.

SpaceX announces new Starbase for ‘thousands of Starship launches annually’

Elon Musk first flagged the orbital attempt during SpaceX’s August 4 earnings call, the company’s first as a public entity following its June IPO under the ticker SPCX. He also floated catching the ship with the Starbase tower on the same flight, an idea he walked back on August 20, saying the catch attempt would more likely come “in a few months,” as Teslarati reported at the time. Flight 14 will instead target a splashdown for the ship in the Indian Ocean, the same recovery method used since Flight 12.

Hardware has been catching up to the ambition. Booster 21 completed a full 33-engine static fire on August 28, and Ship 41 finished its own six-engine test the week before. An airspace briefing circulated to pilots on August 20 listed September 15 as the target date, later than the end of August window Musk mentioned on the earnings call, though SpaceX has not confirmed a launch date publicly and Starship schedules routinely slip while hardware and FAA paperwork line up.

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The FCC filing itself does not guarantee a launch date. It covers communications authority, and not flight readiness, considering SpaceX still needs Ship 41 fully stacked and cleared by the FAA before Flight 14 can fly. But the filing is a real marker of intent and it puts a specific regulatory process behind what had so far only been Musk’s word on the earnings call.

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