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SpaceX Starship hardware mystery solved amid reports of Florida factory upheaval

On November 30th, SpaceX loaded several large pieces of Starship hardware on a new ship, likely headed to Boca Chica to become part of a new prototype. (Greg Scott)

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A SpaceX Starship hardware mystery has been effectively solved after rocket parts arrived at Port Canaveral and were loaded aboard a transport ship, seemingly preparing for an unexpected journey by sea.

In an unexpected turn of events, SpaceX appears to be preparing to ship major Starship hardware from its Cocoa, Florida facility to a similar worksite in Boca Chica, Texas. Spotted for the first time in a photo taken by local photographer Greg Scott on November 30th, that hardware – at least two large stands and a nearly-complete steel tank dome – abruptly appeared beside SpaceX’s Port Canaveral dock space.

Seemingly within hours of their appearance, new vessel GO Discovery also arrived in Port Canaveral and parked by the same SpaceX docks. Shortly thereafter, workers loaded her with both build stands and a Starship tank dome and secured the surprise cargo. As it turns out, another local SpaceX-follower and prolific photographer/videographer happened to capture the disappearance of both stands and dome from SpaceX’s nearby Cocoa, FL Starship construction facility, where Starship Mk2 and Starship Mk4 were being built.

https://twitter.com/John_Winkopp/status/1199711116609359873

This neatly ties up the minor mystery of where that hardware went: SpaceX clearly moved all three parts to Port Canaveral, where they have since been loaded on a small supply ship. Two main questions remain, however: why have they been moved to the port and where are they headed?

The band is breaking up

Unfortunately, it appears that both questions can effectively be answered by a report published by YouTube channel “What about it?!”. According to former Cocoa employee that spoke to reporter and channel creator Felix Schlang, SpaceX has reportedly transferred up to 80% of the Starship facility’s workforce to other groups in Florida and Texas. Instead of the friendly internal competition that pitted Cocoa against Boca Chica in the race to first Starship flight, SpaceX is temporarily slowing down its Florida build operations and will redirect as much of its workforce and resources as possible to Boca Chica.

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According to Schlang’s source, this will likely result in several months of relative downtime in Florida, while he was also told that Starship Mk2 and Mk4 are now effectively dead before arrival as a result of several challenging and reoccurring technical issues. Starship Mk2 likely shares some significant heritage with Starship Mk1, which lost its top during a pressure test. Roughly two-dozen steel Starship Mk4 rings may also be scrapped after SpaceX’s Florida team could not overcome a technical hurdle. Per the source, many of those single-weld steel rings were slightly different diameters, making it next to impossible to build a sound pressure vessel (i.e. Starship Mk4) with them.

(Felix Schlang)

Combining the appearance of Starship hardware on GO Discovery just yesterday and reports of major Cocoa layoffs, it’s all but certain that the Starship components on Discovery are going to head to Boca Chica, Texas. Schlang’s source also indicated that all affected employees were given the option to transfer to Boca Chica or Hawthorne, a prime indication that this abrupt change in plans is more a strategic move than a financial one. With any luck, most affected employees will be able to transfer to Florida pad operations or Boca Chica, although such a major and abrupt change is likely a no-go for anyone with major ties to South Florida.

The Starship dome and stands now likely headed for Boca Chica were built over the course of a month or two in Florida, meaning that they were either built under the impression that they would support Boca Chica’s Starship Mk3 prototype or repurposed after SpaceX decided to pause work in Cocoa. Of note, something like 8-12 of Starship Mk4’s steel rings were able to be stacked and all of those double-rings are still present at SpaceX Cocoa, while a number of single rings were indeed scrapped over the last few weeks. A header tank was also reportedly removed from Starship Mk2’s more or less finished nose section. If any of that hardware is technically viable, there’s a good chance that they may also be shipped to Texas to expedite Starship Mk3 integration.

https://twitter.com/John_Winkopp/status/1200930877037043712

Ultimately, given how rapidly SpaceX makes and changes decisions, pausing work in Cocoa doesn’t come as much of a surprise. It’s also far from the end of SpaceX’s Florida Starship-building efforts – Schlang indicates that SpaceX will instead focus on a similar facility located within Kennedy Space Center, making the process of building Starships offsite and transporting to Launch Pad 39A far more viable.

With this latest surprise, it also appears that SpaceX is now laser-focused on getting Starship Mk3 ready for South Texas flight testing. Stay tuned for an update on a flurry of recent developments at SpaceX’s Boca Chica Starship facilities.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla stands to gain from Ford’s decision to ditch large EVs

Tesla is perhaps the biggest beneficiary of Ford’s decision, especially as it will no longer have to deal with the sole pure EV pickup that outsold it from time to time: the F-150 Lightning.

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Credit: Tesla

Ford’s recent decision to abandon production of the all-electric Ford F-150 Lightning after the 2025 model year should yield some advantages for Tesla.

The Detroit-based automaker’s pivot away from large EVs and toward hybrids and extended-range EVs that come with a gas generator is proof that sustainable powertrains are easy on paper, but hard in reality.

Tesla is perhaps the biggest beneficiary of Ford’s decision, especially as it will no longer have to deal with the sole pure EV pickup that outsold it from time to time: the F-150 Lightning.

Here’s why:

Reduced Competition in the Electric Pickup Segment

The F-150 Lightning was the Tesla Cybertruck’s primary and direct rival in the full-size electric pickup market in the United States. With Ford’s decision to end pure EV production of its best-selling truck’s electric version and shifting to hybrids/EREVs, the Cybertruck faces significantly less competition.

Credit: Tesla

This could drive more fleet and retail buyers toward the Cybertruck, especially those committed to fully electric vehicles without a gas generator backup.

Strengthened Market Leadership and Brand Perception in Pure EVs

Ford’s pullback from large EVs–citing unprofitability and lack of demand for EVs of that size–highlights the challenges legacy automakers face in scaling profitable battery-electric vehicles.

Tesla, as the established leader with efficient production and vertical integration, benefits from reinforced perception as the most viable and committed pure EV manufacturer.

Credit: Tesla

This can boost consumer confidence in Tesla’s long-term ecosystem over competitors retreating to hybrids. With Ford making this move, it is totally reasonable that some car buyers could be reluctant to buy from other legacy automakers.

Profitability is a key reason companies build cars; they’re businesses, and they’re there to make money.

However, Ford’s new strategy could plant a seed in the head of some who plan to buy from companies like General Motors, Stellantis, or others, who could have second thoughts. With this backtrack in EVs, other things, like less education on these specific vehicles to technicians, could make repairs more costly and tougher to schedule.

Potential Increases in Market Share for Large EVs

Interestingly, this could play right into the hands of Tesla fans who have been asking for the company to make a larger EV, specifically a full-size SUV.

Customers seeking large, high-capability electric trucks or SUVs could now look to Tesla for its Cybertruck or potentially a future vehicle release, which the company has hinted at on several occasions this year.

With Ford reallocating resources away from large pure EVs and taking a $19.5 billion charge, Tesla stands to capture a larger slice of the remaining demand in this segment without a major U.S. competitor aggressively pursuing it.

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Ford cancels all-electric F-150 Lightning, announces $19.5 billion in charges

“Rather than spending billions more on large EVs that now have no path to profitability, we are allocating that money into higher returning areas, more trucks and van hybrids, extended range electric vehicles, affordable EVs, and entirely new opportunities like energy storage.”

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Credit: Ford Motor Co.

Ford is canceling the all-electric F-150 Lightning and also announced it would take a $19.5 billion charge as it aims to quickly restructure its strategy regarding electrification efforts, a massive blow for the Detroit-based company that was once one of the most gung-ho on transitioning to EVs.

The announcement comes as the writing on the wall seemed to get bolder and more identifiable. Ford was bleeding money in EVs and, although it had a lot of success with the all-electric Lightning, it is aiming to push its efforts elsewhere.

It will also restructure its entire strategy on EVs, and the Lightning is not the only vehicle getting the boot. The T3 pickup, a long-awaited vehicle that was developed in part of a skunkworks program, is also no longer in the company’s plans.

Instead of continuing on with its large EVs, it will now shift its focus to hybrids and “extended-range EVs,” which will have an onboard gasoline engine to increase traveling distance, according to the Wall Street Journal.

“Ford no longer plans to produce select larger electric vehicles where the business case has eroded due to lower-than-expected demand, high costs, and regulatory changes,” the company said in a statement.

While unfortunate, especially because the Lightning was a fantastic electric truck, Ford is ultimately a business, and a business needs to make money.

Ford has lost $13 billion on its EV business since 2023, and company executives are more than aware that they gave it plenty of time to flourish.

Andrew Frick, President of Ford, said:

“Rather than spending billions more on large EVs that now have no path to profitability, we are allocating that money into higher returning areas, more trucks and van hybrids, extended range electric vehicles, affordable EVs, and entirely new opportunities like energy storage.”

CEO Jim Farley also commented on the decision:

“Instead of plowing billions into the future knowing these large EVs will never make money, we are pivoting.”

Farley also said that the company now knows enough about the U.S. market “where we have a lot more certainty in this second inning.”

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SpaceX shades airline for seeking contract with Amazon’s Starlink rival

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Credit: Richard Angle

SpaceX employees, including its CEO Elon Musk, shaded American Airlines on social media this past weekend due to the company’s reported talks with Amazon’s Starlink rival, Leo.

Starlink has been adopted by several airlines, including United Airlines, Qatar Airways, Hawaiian Airlines, WestJet, Air France, airBaltic, and others. It has gained notoriety as an extremely solid, dependable, and reliable option for airline travel, as traditional options frequently cause users to lose connection to the internet.

Many airlines have made the switch, while others continue to mull the options available to them. American Airlines is one of them.

A report from Bloomberg indicates the airline is thinking of going with a Starlink rival owned by Amazon, called Leo. It was previously referred to as Project Kuiper.

American CEO Robert Isom said (via Bloomberg):

“While there’s Starlink, there are other low-Earth-orbit satellite opportunities that we can look at. We’re making sure that American is going to have what our customers need.”

Isom also said American has been in touch with Amazon about installing Leo on its aircraft, but he would not reveal the status of any discussions with the company.

The report caught the attention of Michael Nicolls, the Vice President of Starlink Engineering at SpaceX, who said:

“Only fly on airlines with good connectivity… and only one source of good connectivity at the moment…”

CEO Elon Musk replied to Nicolls by stating that American Airlines risks losing “a lot of customers if their connectivity solution fails.”

There are over 8,000 Starlink satellites in orbit currently, offering internet coverage in over 150 countries and territories globally. SpaceX expands its array of satellites nearly every week with launches from California and Florida, aiming to offer internet access to everyone across the globe.

SpaceX successfully launches 100th Starlink mission of 2025

Currently, the company is focusing on expanding into new markets, such as Africa and Asia.

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