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SpaceX Starship hardware mystery solved amid reports of Florida factory upheaval

On November 30th, SpaceX loaded several large pieces of Starship hardware on a new ship, likely headed to Boca Chica to become part of a new prototype. (Greg Scott)

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A SpaceX Starship hardware mystery has been effectively solved after rocket parts arrived at Port Canaveral and were loaded aboard a transport ship, seemingly preparing for an unexpected journey by sea.

In an unexpected turn of events, SpaceX appears to be preparing to ship major Starship hardware from its Cocoa, Florida facility to a similar worksite in Boca Chica, Texas. Spotted for the first time in a photo taken by local photographer Greg Scott on November 30th, that hardware – at least two large stands and a nearly-complete steel tank dome – abruptly appeared beside SpaceX’s Port Canaveral dock space.

Seemingly within hours of their appearance, new vessel GO Discovery also arrived in Port Canaveral and parked by the same SpaceX docks. Shortly thereafter, workers loaded her with both build stands and a Starship tank dome and secured the surprise cargo. As it turns out, another local SpaceX-follower and prolific photographer/videographer happened to capture the disappearance of both stands and dome from SpaceX’s nearby Cocoa, FL Starship construction facility, where Starship Mk2 and Starship Mk4 were being built.

https://twitter.com/John_Winkopp/status/1199711116609359873

This neatly ties up the minor mystery of where that hardware went: SpaceX clearly moved all three parts to Port Canaveral, where they have since been loaded on a small supply ship. Two main questions remain, however: why have they been moved to the port and where are they headed?

The band is breaking up

Unfortunately, it appears that both questions can effectively be answered by a report published by YouTube channel “What about it?!”. According to former Cocoa employee that spoke to reporter and channel creator Felix Schlang, SpaceX has reportedly transferred up to 80% of the Starship facility’s workforce to other groups in Florida and Texas. Instead of the friendly internal competition that pitted Cocoa against Boca Chica in the race to first Starship flight, SpaceX is temporarily slowing down its Florida build operations and will redirect as much of its workforce and resources as possible to Boca Chica.

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According to Schlang’s source, this will likely result in several months of relative downtime in Florida, while he was also told that Starship Mk2 and Mk4 are now effectively dead before arrival as a result of several challenging and reoccurring technical issues. Starship Mk2 likely shares some significant heritage with Starship Mk1, which lost its top during a pressure test. Roughly two-dozen steel Starship Mk4 rings may also be scrapped after SpaceX’s Florida team could not overcome a technical hurdle. Per the source, many of those single-weld steel rings were slightly different diameters, making it next to impossible to build a sound pressure vessel (i.e. Starship Mk4) with them.

(Felix Schlang)

Combining the appearance of Starship hardware on GO Discovery just yesterday and reports of major Cocoa layoffs, it’s all but certain that the Starship components on Discovery are going to head to Boca Chica, Texas. Schlang’s source also indicated that all affected employees were given the option to transfer to Boca Chica or Hawthorne, a prime indication that this abrupt change in plans is more a strategic move than a financial one. With any luck, most affected employees will be able to transfer to Florida pad operations or Boca Chica, although such a major and abrupt change is likely a no-go for anyone with major ties to South Florida.

The Starship dome and stands now likely headed for Boca Chica were built over the course of a month or two in Florida, meaning that they were either built under the impression that they would support Boca Chica’s Starship Mk3 prototype or repurposed after SpaceX decided to pause work in Cocoa. Of note, something like 8-12 of Starship Mk4’s steel rings were able to be stacked and all of those double-rings are still present at SpaceX Cocoa, while a number of single rings were indeed scrapped over the last few weeks. A header tank was also reportedly removed from Starship Mk2’s more or less finished nose section. If any of that hardware is technically viable, there’s a good chance that they may also be shipped to Texas to expedite Starship Mk3 integration.

https://twitter.com/John_Winkopp/status/1200930877037043712

Ultimately, given how rapidly SpaceX makes and changes decisions, pausing work in Cocoa doesn’t come as much of a surprise. It’s also far from the end of SpaceX’s Florida Starship-building efforts – Schlang indicates that SpaceX will instead focus on a similar facility located within Kennedy Space Center, making the process of building Starships offsite and transporting to Launch Pad 39A far more viable.

With this latest surprise, it also appears that SpaceX is now laser-focused on getting Starship Mk3 ready for South Texas flight testing. Stay tuned for an update on a flurry of recent developments at SpaceX’s Boca Chica Starship facilities.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla launches its new branded Supercharger for Business with first active station

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Credit: Tesla

Tesla has officially launched its first branded Supercharger just months after initiating a new program that allows third-party companies to brand their own charging piles.

The site opened in Land O’ Lakes, Florida, and features eight V4 Supercharging stalls offering up to 325 kW of charging speed. It appears it was purchased by a company called Suncoast Credit Union. This particular branch is located Northeast of Tampa, which is on the Gulf of Mexico.

It features graphics of Florida animals, like alligators:

Tesla launched this program back in September, and it basically was a way to expand its Supercharger presence and also allow companies to pay for the infrastructure. Tesla maintains it. When it announced the “Supercharger for Business,” it said:

“Purchase and install Superchargers at your business. Superchargers are compatible with all electric vehicles, bringing EV drivers to your business by offering convenient, reliable charging.”

The program does a few things. Initially, it expands EV charging infrastructure and makes charging solutions more readily available for drivers. It can also attract people to those businesses specifically.

Tesla launches new Supercharger program that business owners will love

The chargers can also be branded with any logo that the business chooses, which makes them more personalized and also acts as an advertisement.

The best part is that the customers do not have to maintain anything about the Supercharger. Tesla still takes care of it and resolves any issues:

“We treat your site like we treat our sites. By providing you with a full-service package that includes network operations, preventative maintenance, and driver support, we’re able to guarantee 97% uptime–the highest in the industry.”

It appears the Superchargers will also appear within the in-car nav during routing, so they’ll be publicly available to anyone who needs to use them. They are still available to all EVs that have worked with Tesla to utilize its infrastructure, and they are not restricted to people who are only visiting the business.

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Tesla reveals its Cybertruck light bar installation fix

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u/Kruzat, see page for license, via Wikimedia Commons

Tesla has revealed its Cybertruck light bar installation fix after a recall exposed a serious issue with the accessory.

Tesla and the National Highway Traffic Safety Administration (NHTSA) initiated a recall of 6,197 Cybertrucks back in October to resolve an issue with the Cybertruck light bar accessory. It was an issue with the adhesive that was provided by a Romanian company called Hella Romania S.R.L.

Tesla recalls 6,197 Cybertrucks for light bar adhesive issue

The issue was with the primer quality, as the recall report from the NHTSA had stated the light bar had “inadvertently attached to the windshield using the incorrect surface primer.”

Instead of trying to adhere the light bar to the Cybertruck with an adhesive, Tesla is now going to attach it with a bracketing system, which will physically mount it to the vehicle instead of relying on adhesive strips or glue.

Tesla outlines this in its new Service Bulletin, labeled SB-25-90-001, (spotted by Not a Tesla App) where it shows the light bar will be remounted more securely:

The entire process will take a few hours, but it can be completed by the Mobile Service techs, so if you have a Cybertruck that needs a light bar adjustment, it can be done without taking the vehicle to the Service Center for repair.

However, the repair will only happen if there is no delamination or damage present; then Tesla could “retrofit the service-installed optional off-road light bar accessory with a positive mechanical attachment.”

The company said it would repair the light bar at no charge to customers. The light bar issue was one that did not result in any accidents or injuries, according to the NHTSA’s report.

This was the third recall on Cybertruck this year, as one was highlighted in March for exterior trim panels detaching during operation. Another had to do with front parking lights being too bright, which was fixed with an Over-the-Air update last month.

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Tesla is already expanding its Rental program aggressively

The program has already launched in a handful of locations, specifically, it has been confined to California for now. However, it does not seem like Tesla has any interest in keeping it restricted to the Golden State.

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Credit: Grok

Tesla is looking to expand its Rental Program aggressively, just weeks after the program was first spotted on its Careers website.

Earlier this month, we reported on Tesla’s intention to launch a crazy new Rental program with cheap daily rates, which would give people in various locations the opportunity to borrow a vehicle in the company’s lineup with some outrageous perks.

Along with the cheap rates that start at about $60 per day, Tesla also provides free Full Self-Driving operation and free Supercharging for the duration of the rental. There are also no limits on mileage or charging, but the terms do not allow the renter to leave the state from which they are renting.

The program has already launched in a handful of locations, specifically, it has been confined to California for now. However, it does not seem like Tesla has any interest in keeping it restricted to the Golden State.

Job postings from Tesla now show it is planning to launch the Rental program in at least three new states: Texas, Tennessee, and Massachusetts.

The jobs specifically are listed as a Rental Readiness Specialist, which lists the following job description:

“The Tesla Rental Program is looking for a Rental Readiness Specialist to work on one of the most progressive vehicle brands in the world. The Rental Readiness Specialist is a key contributor to the Tesla experience by coordinating the receipt of incoming new and used vehicle inventory. This position is responsible for fleet/lot management, movement of vehicles, vehicle readiness, rental invoicing, and customer hand-off. Candidates must have a high level of accountability, and personal satisfaction in doing a great job.”

It also says that those who take the position will have to charge and clean the cars, work with clients on scheduling pickups and drop-offs, and prepare the paperwork necessary to initiate the rental.

The establishment of a Rental program is big for Tesla because it not only gives people the opportunity to experience the vehicles, but it is also a new way to rent a car.

Just as the Tesla purchasing process is more streamlined and more efficient than the traditional car-buying experience, it seems this could be less painful and a new way to borrow a car for a trip instead of using your own.

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