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SpaceX Starship hop debut aborted at the last second by Raptor engine
SpaceX’s full-scale Starship hop debut was aborted at the last second after an otherwise successful lead-up to the milestone, forcing the company to try again tomorrow.
Following a minor delay from August 2nd to August 3rd, SpaceX kicked off Starship SN5’s hop debut preparations relatively late into the 12-hour window, closing the highway and clearing the pad around 5pm CDT (22:00 UTC). The Starship SN5 tank section prototype was pressurized with ambient-temperature gas around the same time, while cryogenic liquid methane and oxygen propellant loading appeared to begin at roughly 6:20pm CDT (23:20 UTC).
Soon after, SpaceX CEO Elon Musk revealed that Starship was just 33 minutes away from launch, marching towards the first hop of a full-scale prototype at 6:56pm CDT. Unfortunately, possibly much less than a second before ignition, Starship SN5’s Raptor engine had different plans.
Musk says that one of Raptor engine SN27’s “spin start valves” failed to open moments before ignition, causing Starship to automatically abort the attempt. With more than an hour left in the window, SpaceX had time to briefly troubleshoot the bug and potentially turn the rocket around for a second attempt, but Musk announced some 50 minutes later that the company would stand down and try again tomorrow.
Musk’s description of the hop test abort sounds suspiciously similar to his description of the last abort of Starship SN5’s Raptor engine static fire test, in which a “fuel spin valve didn’t open.” If the root cause of both aborts is the same, there’s a good chance that SpaceX may need more time to properly investigate and fix the problem. A recurring issue is immediately much more concerning compared to a one-off bug, so there’s also a chance that SpaceX will go as far as replacing the Raptor engine currently installed on Starship SN5.
If things look more severe than SpaceX initially thought they were after the static fire abort and a replacement engine is necessary, Starship SN5 will have to complete another static fire test with the new Raptor before it can proceed to a second hop attempt.
Based on live views of the launch attempt from NASASpaceflight and LabPadre, Starship SN5 likely aborted a matter of milliseconds before Raptor SN27 ignition and perhaps just a second or two before liftoff. Just like SpaceX’s workhorse Falcon 9 and Heavy rockets, the vehicle’s flight computer is fully in control of the countdown a minute or two before liftoff and can automatically abort far faster than any human could possibly react. Held to the launch mount by hold-down clamps, Starship could have technically analyzed the engine’s performance after ignition and aborted the launch even later into the count.
Once hold-down clamp release is commanded, Starship SN5 will attempt to fly a roughly 150m-tall (500 ft) arc heading southeast of the launch mount. Perhaps 10 seconds prior to touchdown, Starship will attempt to deploy an array of six odd legs and gently land a few hundred feet from the pad. As of now, assuming Raptor’s finicky valve can be easily rectified, SpaceX will work towards a second Starship SN5 hop attempt sometime between 8am and 8pm CDT on Tuesday, August 4th.
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Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.
Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.
@wholemars Just discussions, but something may come of it
— Elon Musk (@elonmusk) October 3, 2026
The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.
Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.
Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.
Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.
Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.
Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.
If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.
Tesla’s early strategy for charging units operating within its Robotaxi fleet reveals that the company surely has not lost any of that scrappy DNA that took it from an unlikely success story to the most valuable carmaker in the world.
An observer at a Tesla Supercharger in Austin spotted ten total Robotaxi vehicles arrive: one Cybercab and nine Model Y units. A Tesla employee was waiting at the lot and allowed each unit to park itself; every car that arrived had nobody in it.
Tesla wins FCC approval for wireless Cybercab charging system
The Tesla employee would walk around and plug each car in, adjusting the parking if needed:
So look at what I found. This is how Tesla charges unsupervised robotaxis at a public supercharger. Here is a driverless Cybercab showing up with no one in it. There are 9 other Model Ys that showed up too. A Tesla employee is walking around and plugging each of them in. She also moves the cars if they are not positioned well enough to charge. I love this process. One person charges multiple robotaxis at once
— Abhimanyu Yadav (@WorldlyReviewer) October 3, 2026
It’s a very interesting strategy, but extremely understandable at this early point in the Robotaxi program. It’s only been out for about 15 months, and Cybercab just entered the fleet in early September.
On top of that, Tesla is still working tirelessly on its wireless charging apparatus, and a new patent was just published regarding that product last week.
However, this is just another example of how Tesla still has plenty of that scrappy DNA leftover from the “production hell” days, when CEO Elon Musk slept on the floor of the factory, employees were working crazy hours, Tesla was building Sprung Structures to build cars in, and the company was tiptoeing on the brink of bankruptcy.
@Teslarati Sheer magnitude of the entire production system is hard to appreciate. Almost every element of production is >75% automated. Only wire harnesses & general assembly, which are <10% of production costs, are primarily manual.
— Elon Musk (@elonmusk) October 12, 2020
For now, Tesla is utilizing a simple system for recharging its ride-hailing vehicles, and that is a Tesla employee doing it manually until another solution presents itself. Sure, it’s not the most high-tech thing, and it certainly is not what people might have expected at this point in time, but it works, and it’s keeping the entire suite running.
Tesla is expanding its Robotaxi service hours by pushing the time back by one hour, keeping the ride-hailing service operational until 11 p.m., one hour later than previously.
CEO Elon Musk confirmed the change and offered a specific reason the expansion has been gradual: the system still needs to reliably avoid small pets that are difficult to see after dark, as they commonly blend into the color of the road, especially when they’re grey.
The latest adjustment restores only a fraction of the operating window the service once held. When paid Robotaxi rides began in Austin on June 22, 2025, vehicles ran from 6 a.m. to midnight.
In September 2025, Tesla lengthened the day to a 2 a.m. close, producing a 20-hour window that stayed in place for most of the following year. By early August of this year, the cutoff had already been pulled back; an August 26 update formalized hours of 6 a.m. to 10 p.m. across Austin and several other markets.
The October move to 11 p.m. therefore leaves the Austin day one hour shorter than the original launch schedule and three hours shorter than the 2025 peak.
Musk addressed the constraint directly after the announcement. “The main thing we’re trying to solve is making sure that we don’t run over pets when they’re hard to see at night,” he wrote. “Literally trying to avoid grey kittens on grey tarmac in the dark.”
Robotaxi operating hours moved from 10pm to 11pm.
The main thing we’re trying to solve is making sure that we don’t run over pets when they’re hard to see at night. Literally trying to avoid grey kittens on grey tarmac in the dark.
— Elon Musk (@elonmusk) October 3, 2026
The example points to a low-contrast perception problem in which a small animal can blend into the road surface under limited lighting.
Tesla’s vehicles rely on cameras and neural-network processing rather than lidar; Musk has previously argued that advanced vision software can extract useful information even in low light by analyzing photon counts, but the pet-detection case remains the stated limiter in later hours.
The modest schedule change arrives alongside faster growth in the purpose-built Cybercab fleet. Texas registration data tracked by observers showed the Austin Cybercab count rising sharply in recent weeks, reaching 169 vehicles after more than 100 were added in a short span.
Tesla has indicated that a broader shift toward 24-hour operation is tied to the upcoming FSD v15 software release expected this month on Robotaxi vehicles. Until that capability is validated for the edge cases Musk described, the company continues to add service time incrementally rather than jumping straight to overnight coverage.
The one-hour extension gives Austin riders a later option for evening trips while the underlying detection work continues.
Elon Musk teases TSMC as potential Terafab partner
Tesla reveals early Robotaxi charging strategy, showing scrappy DNA
