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SpaceX’s Starship hopper spotted with trio of dual-bell Raptor engines

Starship revealed a trio of what appear to be new Raptor engines when SpaceX technicians moved the assembly from stand to ground. (NSF - bocachicagal)

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Following a brief ‘hop’ (via crane) off of a concrete build stand, the aft section of SpaceX’s first full-scale Starship hopper (Starhopper?) revealed that SpaceX technicians have already installed what appear to be three real Raptor engines, presumably the first time the propulsion system has ever been mounted to something that might eventually fly.

For a number of reasons, there is a strong chance that these Raptors are actually just boilerplate placeholders standing in as structural guides for the real deal some months down the line. On the other hand, there are also a number of reasons to assume that these apparent engines are indeed real Raptors.

Despite an already shocking series of rapid-fire developments in the South Texas Starhopper saga, the abrupt appearance of what appears to be three Raptor engines – mirroring CEO Elon Musk’s recent statement that the test vehicle would sport three Raptors – is by far the most unexpected moment yet for the prototype Starship. Purportedly a full-scale prototype of BFR’s upper stage/spaceship (now known as Starship), Musk indicated over the last two weeks that the hopper has been designed to perform a number of hop tests in which the craft’s three Raptors would power it to a range of (relatively low) altitudes above Boca Chica, Texas.

According to a recent FCC filing related to this test program, SpaceX is currently seeking a license for Starship hop tests that will not exceed 5 km (3.1 mi) in altitude and/or 6 minutes in duration. There is admittedly nothing mentioned about the maximum allowed velocity during those tests, but – much like Blue Origin performs supersonic tests of New Shepard in Cape Horn, Texas – SpaceX will likely seek and be granted permission to break the sound barrier during those hypothetical tests. Nevertheless, a 5km ceiling is a fairly significant cap on the range of performance Starhopper will be able to test – accelerating vertically at 2Gs, Starhopper could travel from sea level to 5km in less than 30 seconds while reaching speeds no higher than Mach 1-1.5.

 

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Combined with the apparent fact that this Starhopper’s fins seem unlikely to ever actuate (i.e. no aerodynamic control surfaces), it’s probable that this ad hoc prototype is only meant to perform a very limited range of hop tests, perhaps as basic as ironing out the kinks of operating a trio of gimballed Raptors and ensuring that they can safely and reliably launch, hover, and land a very large Starship-shaped mass simulator. Falcon 9’s Grasshopper and F9R reusability testbeds performed a very similar task some five years ago, offering SpaceX engineers the opportunity to optimize software and hardware needed to reliably recover real orbital-class rockets after launch. Although Falcon 9 has nine gimballed Merlin 1D engines, SpaceX has long sided with the sole center Merlin as the dedicated landing engine and has only briefly experimented with triple-Merlin landing burns.

Dual-expansion whaaaaat?

According to Musk, Raptor –  an advanced liquid methane and oxygen engine with a uniquely efficient propulsion cycle – was expected to produce an impressive ~2000 kN (200 ton, 450K lbf) of thrust in its finished form as of September 2018. However, Musk also mentioned in a late-2017 Reddit AMA that SpaceX engineers were modifying the ship’s design to ensure engine-out reliability during all regimes of flight, landing in particular. To accomplish this feat with an engine as powerful as Raptor, two or three Raptors – capable of producing as much as 600 tons of thrust total – would need to reliably throttle as low as 25%, assuming a landing mass of around 150t. To allow a nearly empty ship (~100t) to still reliably land with three Raptors ignited, the engines would need to be able to throttle to 20% or less.

A trio of Raptors (or Raptor stand-ins) were spotted on Starhopper on Dec 31 by NASASpaceflight user bocachicagal.

Known as deep throttling in rocketry, ensuring stable combustion and thrust at 20% (let alone 40%) throttle is an extraordinarily challenging feat, often subjecting engines to forces that can literally tear non-optimized hardware apart. To achieve such a deep throttle capability without excessively disrupting the engine’s design, SpaceX appears to have potentially sided with less efficient but extremely simple alternative, known as a dual-bell (or dual-expansion) rocket nozzle. A 1999 Rocketdyne paper concisely explained the primary draws of such a nozzle:

“The [altitude-compensating] dual-bell nozzle offers a unique combination of performance, simplicity, low weight, and ease of cooling” – Horn & Fisher, 1999

Given that SpaceX has decided to delay the introduction and certification of a vacuum-optimized Raptor engine, choosing to instead use the same Raptor on both BFR stages, something like a dual-bell nozzle would be one of the best possible ways for the company to retain some of the efficiency benefits of a vacuum engine while also drastically improving design simplicity, ease of manufacturing, and cutting development time. Aside from offering efficiency gains by way of altitude compensation, a dual-bell nozzle also happens to enable a given engine to operate a much wider throttle range by mitigating problems with flow separation and instability.

 

For Starhopper and Starship, both aspects are an undeniable net-gain and it’s entirely possible that these dual-bell nozzles – if successfully demonstrated – could find their way onto Falcon 9 and Falcon Heavy to further boost their booster performance and efficiency.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk and SpaceX shrugs off the trading day Wall Street feared most

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Rendering of Elon Musk overlooking a Starship fleet (Credit: Grok)

SpaceX stock did the opposite of what most of Wall Street expected this week, when the day designed to be its most dangerous turned into a rally, and the rally kept going.

Thursday marked the first major lockup expiration since SpaceX’s June IPO, making roughly 911.5 million insider held shares eligible to trade for the first time, more than doubling the company’s public float. Analysts and short sellers had spent weeks bracing for a flood of selling, especially after the stock fell 13 percent following its first earnings report as a public company on Tuesday. Instead, shares rose 6.1 percent Thursday to close at $114.92, and by Friday they were trading near $129, up more than another 12 percent on the day.

SpaceX shorts get warned by Musk ally, echoing Tesla’s early struggles

The setup made the outcome notable. Short interest had climbed to roughly 34 percent of the float heading into earnings, among the highest of any large cap stock, with about 95 percent of available shares to borrow already on loan. CEO Elon Musk warned short sellers twice in the weeks before the lockup, writing on X that “the survival probability of firms who maintain a significant short position in SpaceX over time is very low,” then following up on the morning of earnings with “I try to warn them, but they just double down.”

When the newly unlocked shares hit the market and the selloff never showed up, some of that short position appears to have started unwinding. TipRanks reported that options activity shifted toward bullish strategies like put selling and risk reversals following the rally, with roughly $600 million in options premium trading Thursday alone. Retail buyers also stepped in during the earnings dip, according to Vanda Research.

The fundamentals behind the stock have not changed much in a week. SpaceX’s revenue nearly doubled year over year to $7.8 billion, with Starlink subscribers doubling to 12 million and the company’s AI segment growing 247 percent. What spooked investors on Tuesday was the spending side. Capital expenditures jumped to more than $18 billion for the quarter, up from $2.8 billion a year earlier, with AI investment alone rising from $749 million to $15.8 billion. Wall Street remains split on whether that spending is building infrastructure SpaceX needs or outrunning what the business can currently support, a debate Teslarati has tracked since shares first came under pressure.

None of that resolves the bigger question hanging over the stock. Thursday’s release was only the first of nine staggered lockup tranches, with roughly $800 billion worth of additional shares scheduled to become eligible through October, and Musk’s own stake stays locked until next June. If this week is any indication, the market is treating that supply as something it can absorb rather than something to fear, at least for now.

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Tesla’s mysterious Robovan makes a sneak peek with Optimus in Terafab video

Elon Musk shared a new Terafab video showing Optimus, Robovans, and a stunningly futuristic campus.

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SpaceX Terafab rendering

Elon Musk posted a new video of Terafab on X Thursday morning, and the most eye-catching details in it were not the building itself, but two products still awaiting production: Optimus and the Robovan.

The concept render, credited to SpaceX, shows Optimus robots working the grounds of the roughly 2.5-mile-long facility planned for the Gibbons Creek site in Grimes County, while a Robovan glides along an elevated roadway cutting through the building itself, sharing the frame with a Tesla Semi and a Cybercab.

Robovan is the boxy, driverless people and cargo mover Musk unveiled alongside Cybercab at Tesla’s “We, Robot” event in October 2024. He pitched it as a way to move up to 20 passengers at once, or handle freight instead, at a target cost he claimed could fall under a dollar a mile, with no steering wheel or pedals, the same layout as Cybercab. Nearly two years later, Robovan still has no confirmed production timeline and has not shown up in any factory footage, which makes Thursday’s render one of the only recent looks at the vehicle in any form.

Optimus has moved further along. Tesla began converting Fremont’s old Model S and Model X assembly line into a Gen 3 Optimus production line earlier this year, and Musk visited the site on July 1 to mark the changeover. A second, larger Optimus plant is under construction at Giga Texas, targeting volume production in summer 2027 and eventual capacity of 10 million units a year. Tesla AI lead Ashok Elluswamy said this month the robot has “big shoes to fill” in replacing the S and X line, while Musk has repeatedly called Optimus the company’s biggest product of any kind, with a long-term price he has pegged between $20,000 and $30,000.

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“Terafab Texas will be the largest and most valuable building on Earth by far,” Musk wrote alongside the clip. “And it will be stunningly beautiful.”

One quote post summed up the reaction: “Futuristic scene with RoboVan + Cybercab + Tesla Semi + Optimus.”

Beyond the vehicles, the architecture wrapped around them stands out too. The building’s facade is canted at sharp angles, with illuminated horizontal bands running through what appears to be a multi level interior visible from outside. Below the elevated roadway, pedestrians walk along a plaza next to a reflecting pool, and the skyline behind the campus is dotted with angular spires that read more like sculpture than infrastructure, a departure from the strictly utilitarian look of Gigafactory Texas or Starbase.

The timing tracks with what Terafab representative Riley Trennell told Grimes County residents on Wednesday, when he said renderings of the facility would be released “within days.” Musk’s post followed less than 24 hours later, and Texas Governor Greg Abbott’s office sent out its own release Thursday confirming the project. As Teslarati reported this morning, Terafab’s tax abatement agreements with Grimes County are now signed and active, and SpaceX has sent the county its first $10 million payment under that deal. The dollar figure tied to this phase of construction, per Reuters, is $16.8 billion, one of the first hard capital expenditure numbers attached to Terafab since Musk unveiled the joint Tesla-SpaceX-xAI venture in March.Reaction on X ranged from enthusiastic to skeptical. “God Bless Texas! Everything is bigger and better in Texas!” one reply read. Another was more measured: “Terafab in a decade…..”

Whether the finished building matches the render is a separate question from whether Musk wanted people talking about the render itself. Less than a day after posting, the video had already crossed 5.5 million views.

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Space finally faced the people living next to its next Terafab mega-project

SpaceX confirmed Terafab’s Grimes County site is locked in, with construction starting within months.

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SpaceX and Terafab representatives sat across from Grimes County residents for the first time on Wednesday, telling a packed Commissioners Court room that the $55 billion chip manufacturing project is now a done deal at the Gibbons Creek Reservoir site.

The meeting followed a $10 million check SpaceX sent the county earlier this week, satisfying a payment deadline built into the tax abatement agreement both sides signed in June. Elon Musk shared a post on X confirming the payment, and County Judge Joe Fauth told the San Antonio Express-News his office deposited the check after it beat its deadline.

Wednesday’s session, first reported by KBTX, moved the project from paperwork to construction. Terafab representative Riley Trennell told residents the JETI tax break agreements with Iola ISD and Anderson-Shiro CISD are signed and active, and that civil work and foundation prep are starting almost immediately. Renderings of the facility could be released within days, he said, with construction beginning within months.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

Musk first announced Terafab in March as a joint venture between Tesla, SpaceX and xAI aimed at producing over a terawatt of AI compute annually, an amount that dwarfs the roughly 20 gigawatts the entire global chip industry produces today. Intel joined as a manufacturing partner in April. Musk has said the project needed its own day in the spotlight rather than being squeezed into an earnings call, and for months the Grimes County site remained unconfirmed even as reporting pointed there.

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SpaceX attorney Buck Brannon used Wednesday’s meeting to note that the company’s abatement is roughly 78 percent, not the 100 percent some earlier reports suggested. In exchange, SpaceX will pay Grimes County a fixed $20 million a year for 35 years, a total of $710 million, which Brannon said exceeds the $14 million Tesla paid Travis County in 2025.

SpaceX also addressed environmental concerns that have followed the project since Musk’s Terafab partnership with Intel was announced. Representatives said Terafab will not raise electric bills for other ratepayers, will not deplete local water supplies and will not draw down the Navasota River. SpaceX confirmed it owns the Navasota River pumping station, which it plans to use to divert stormwater into the Gibbons Creek Reservoir, and said it will build its own natural gas plants to power the facility rather than pulling from the ERCOT grid.

Grimes County commissioners also approved an addendum letting county employees use ten approved AI chatbots for work, including Grok.

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