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SpaceX’s Starship hopper spotted with trio of dual-bell Raptor engines

Starship revealed a trio of what appear to be new Raptor engines when SpaceX technicians moved the assembly from stand to ground. (NSF - bocachicagal)

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Following a brief ‘hop’ (via crane) off of a concrete build stand, the aft section of SpaceX’s first full-scale Starship hopper (Starhopper?) revealed that SpaceX technicians have already installed what appear to be three real Raptor engines, presumably the first time the propulsion system has ever been mounted to something that might eventually fly.

For a number of reasons, there is a strong chance that these Raptors are actually just boilerplate placeholders standing in as structural guides for the real deal some months down the line. On the other hand, there are also a number of reasons to assume that these apparent engines are indeed real Raptors.

Despite an already shocking series of rapid-fire developments in the South Texas Starhopper saga, the abrupt appearance of what appears to be three Raptor engines – mirroring CEO Elon Musk’s recent statement that the test vehicle would sport three Raptors – is by far the most unexpected moment yet for the prototype Starship. Purportedly a full-scale prototype of BFR’s upper stage/spaceship (now known as Starship), Musk indicated over the last two weeks that the hopper has been designed to perform a number of hop tests in which the craft’s three Raptors would power it to a range of (relatively low) altitudes above Boca Chica, Texas.

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According to a recent FCC filing related to this test program, SpaceX is currently seeking a license for Starship hop tests that will not exceed 5 km (3.1 mi) in altitude and/or 6 minutes in duration. There is admittedly nothing mentioned about the maximum allowed velocity during those tests, but – much like Blue Origin performs supersonic tests of New Shepard in Cape Horn, Texas – SpaceX will likely seek and be granted permission to break the sound barrier during those hypothetical tests. Nevertheless, a 5km ceiling is a fairly significant cap on the range of performance Starhopper will be able to test – accelerating vertically at 2Gs, Starhopper could travel from sea level to 5km in less than 30 seconds while reaching speeds no higher than Mach 1-1.5.

 

Combined with the apparent fact that this Starhopper’s fins seem unlikely to ever actuate (i.e. no aerodynamic control surfaces), it’s probable that this ad hoc prototype is only meant to perform a very limited range of hop tests, perhaps as basic as ironing out the kinks of operating a trio of gimballed Raptors and ensuring that they can safely and reliably launch, hover, and land a very large Starship-shaped mass simulator. Falcon 9’s Grasshopper and F9R reusability testbeds performed a very similar task some five years ago, offering SpaceX engineers the opportunity to optimize software and hardware needed to reliably recover real orbital-class rockets after launch. Although Falcon 9 has nine gimballed Merlin 1D engines, SpaceX has long sided with the sole center Merlin as the dedicated landing engine and has only briefly experimented with triple-Merlin landing burns.

Dual-expansion whaaaaat?

According to Musk, Raptor –  an advanced liquid methane and oxygen engine with a uniquely efficient propulsion cycle – was expected to produce an impressive ~2000 kN (200 ton, 450K lbf) of thrust in its finished form as of September 2018. However, Musk also mentioned in a late-2017 Reddit AMA that SpaceX engineers were modifying the ship’s design to ensure engine-out reliability during all regimes of flight, landing in particular. To accomplish this feat with an engine as powerful as Raptor, two or three Raptors – capable of producing as much as 600 tons of thrust total – would need to reliably throttle as low as 25%, assuming a landing mass of around 150t. To allow a nearly empty ship (~100t) to still reliably land with three Raptors ignited, the engines would need to be able to throttle to 20% or less.

A trio of Raptors (or Raptor stand-ins) were spotted on Starhopper on Dec 31 by NASASpaceflight user bocachicagal.

Known as deep throttling in rocketry, ensuring stable combustion and thrust at 20% (let alone 40%) throttle is an extraordinarily challenging feat, often subjecting engines to forces that can literally tear non-optimized hardware apart. To achieve such a deep throttle capability without excessively disrupting the engine’s design, SpaceX appears to have potentially sided with less efficient but extremely simple alternative, known as a dual-bell (or dual-expansion) rocket nozzle. A 1999 Rocketdyne paper concisely explained the primary draws of such a nozzle:

“The [altitude-compensating] dual-bell nozzle offers a unique combination of performance, simplicity, low weight, and ease of cooling” – Horn & Fisher, 1999

Given that SpaceX has decided to delay the introduction and certification of a vacuum-optimized Raptor engine, choosing to instead use the same Raptor on both BFR stages, something like a dual-bell nozzle would be one of the best possible ways for the company to retain some of the efficiency benefits of a vacuum engine while also drastically improving design simplicity, ease of manufacturing, and cutting development time. Aside from offering efficiency gains by way of altitude compensation, a dual-bell nozzle also happens to enable a given engine to operate a much wider throttle range by mitigating problems with flow separation and instability.

 

For Starhopper and Starship, both aspects are an undeniable net-gain and it’s entirely possible that these dual-bell nozzles – if successfully demonstrated – could find their way onto Falcon 9 and Falcon Heavy to further boost their booster performance and efficiency.


For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX Starship Flight 10: What to expect

SpaceX implemented hardware and operational changes aimed at improving Starship’s reliability.

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Credit: SpaceX

SpaceX is preparing to launch the tenth test flight of its Starship vehicle as early as Sunday, August 24, with the launch window opening at 6:30 p.m. CT. 

The mission follows investigations into anomalies from earlier flights, including the loss of Starship on its ninth test and a Ship 36 static fire issue. SpaceX has since implemented hardware and operational changes aimed at improving Starship’s reliability.

Booster landing burns and flight experiments

The upcoming Starship Flight 10 will expand Super Heavy’s flight envelope with multiple landing burn trials. Following stage separation, the booster will attempt a controlled flip and boostback burn before heading to an offshore splashdown in the Gulf of America. One of the three center engines typically used for landing will be intentionally disabled, allowing engineers to evaluate whether a backup engine can complete the maneuver, according to a post from SpaceX.

The booster will also transition to a two-engine configuration for the final phase, hovering briefly above the water before shutdown and drop. These experiments are designed to simulate off-nominal scenarios and generate real-world data on performance under varying conditions, while maximizing propellant use during ascent to enable heavier payloads.

Starship upper stage reentry tests

The Starship upper stage will attempt multiple in-space objectives, including deployment of eight Starlink simulators and a planned Raptor engine relight. SpaceX will also continue testing reentry systems with several modifications. A section of thermal protection tiles has been removed to expose vulnerable areas, while new metallic tile designs, including one with active cooling, will be trialed.

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Catch fittings have been installed to evaluate their thermal and structural performance, and adjustments to the tile line will address hot spots observed on Flight 6. The reentry profile is expected to push the structural limits of Starship’s rear flaps at maximum entry pressure.

SpaceX says lessons from these tests are critical to refining the next-generation Starship and Super Heavy vehicles. With Starfactory production ramping in Texas and new launch infrastructure under development in Florida, the company is pushing to hit its goal of achieving a fully reusable orbital launch system.

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FAA clears SpaceX for Starship Flight 10 after probe into Flight 9 mishap

SpaceX will attempt a Gulf splashdown for Flight 10 once more instead of a tower capture.

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Credit: SpaceX

The Federal Aviation Administration has closed its review of SpaceX’s Starship Flight 9 mishap, clearing the way for the next launch attempt as soon as August 24. 

Flight 9 ended with the loss of both the Super Heavy booster and the upper stage, but regulators accepted SpaceX’s findings that a fuel component failure was the root cause. No public safety concerns were reported from the incident.

Starship recovery lessons

SpaceX noted that Flight 9 marked the first reuse of a Super Heavy booster. Unlike prior attempts, the company did not try a tower “chopsticks” recovery, opting instead for an offshore return that ended in a destructive breakup. The upper stage was also lost over the Indian Ocean. 

As per the FAA in its statement, “There are no reports of public injury or damage to public property. The FAA oversaw and accepted the findings of the SpaceX-led investigation. The final mishap report cites the probable root cause for the loss of the Starship vehicle as a failure of a fuel component. SpaceX identified corrective actions to prevent a reoccurrence of the event.”

SpaceX also highlighted that Flight 9’s debris did not harm any wildlife. “SpaceX works with an experienced global response provider to retrieve any debris that may wash up in South Texas and/or Mexico as a result of Starship flight test operations. During the survey of the expected debris field from the booster, there was no evidence of any floating or deceased marine life that would signal booster debris impact harmed animals in the vicinity,” the private space company noted.

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Expanding test objectives

To mitigate risks, SpaceX plans to adjust return angles for future flights and conduct additional landing burn tests on Flight 10. SpaceX will attempt a Gulf splashdown for Flight 10 once more, instead of a tower capture, according to a report from the Boston Herald.

The upcoming Starship Flight 10, which will be launching from Starbase in Texas, will also mark SpaceX’s attempt to perform its first payload deployment and an in-space Raptor relight. Despite recent setbacks, which include the last three flights ending with the upper stage experiencing a rapid unscheduled disassembly (RUD), Starship remains central to NASA’s Artemis program, with a variant tapped as the human landing system for Artemis III, the first since the Apollo program. 

Standing more than 400 feet tall and generating 16 million pounds of thrust, Starship remains the most powerful rocket flown, though it has yet to complete an orbital mission. The FAA has expanded SpaceX’s license to allow up to 25 Starship flights annually from Texas.

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Ukraine completes first Starlink direct-to-cell test in Eastern Europe

The trial was announced by the Ministry of Digital Transformation and Kyivstar’s parent company Veon, in a press release.

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Credit: SpaceX

Ukraine’s largest mobile operator, Kyivstar, has completed its first test of Starlink’s Direct to Cell satellite technology, enabling text messages to be sent directly from 4G smartphones without extra hardware. 

The trial was announced by the Ministry of Digital Transformation and Kyivstar’s parent company Veon in a press release.

First Eastern Europe field test

The Zhytomyr region hosted the pilot, where Deputy Prime Minister Mykhailo Fedorov and Kyivstar CEO Oleksandr Komarov exchanged texts and even made a brief video call via Starlink’s satellite link in northern Ukraine’s Zhytomyr region. 

Veon stated that the test marked Eastern Europe’s first field trial of the technology, which will allow Kyivstar’s 23 million subscribers to stay connected in areas without cellular coverage. The service will debut in fall 2025 with free text messaging during its testing phase.

“Our partnership with Starlink integrates terrestrial networks with satellite platforms, ensuring that nothing stands between our customers and connectivity – not power outages, deserts, mountains, floods, earthquakes, or even landmines,” Veon CEO Kaan Terzioglu stated.

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Starlink in Ukraine

Kyivstar signed its Direct to Cell agreement with Starlink in December 2024, about a year after a major cyberattack disrupted service and caused nearly $100 million in damages, as noted in a report from the Kyiv Independent. Starlink technology has been a pivotal part of Ukraine’s defense against Russia in the ongoing conflict.

“Despite all the challenges of wartime, we continue to develop innovative solutions, because reliable communication under any circumstances and in any location is one of our key priorities. Therefore, this Kyivstar project is an example of effective partnership between the state, business, and technology companies, which opens the way to the future of communication without borders,” Mykhailo Fedorov, First Deputy Prime Minister of Ukraine, said.

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