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SpaceX's latest Starship test was uneventful and that's great news for its flight debut
According to Elon Musk, SpaceX has successfully completed its latest Starship prototype test in a uniquely uneventful fashion, great news for the next-generation rocket’s next steps and first flight tests.
The SpaceX CEO revealed the news some 12 hours after the company wrapped up the Starship tank test at its Boca Chica, Texas facilities. Another excellent example of SpaceX’s preferred process of agile development, the test followed just nine days after the Starship SN01 prototype’s first cryogenic test unexpectedly unearthed a design flaw. SpaceX analyzed the results of Starship SN01’s unintentional launch debut and drew up plans to rapidly repurpose a Starship tank initially destined for the SN02 prototype.
By using existing hardware to test an upgraded iteration of the part that destroyed Starship SN01, SpaceX has now effectively retired the risk posed by that prior failure less than two weeks after it occurred. Elon Musk specifically noted that the former SN02 engine section “passed cryo pressure & engine thrust loads,” confirming that there was more to the exceptionally uneventful evening of March 8th than met the eye. While putting on much less of a show for local observers, this particular boring test is a great sign for the next few steps of SpaceX’s Starship development program.
SN2 (with thrust puck) passed cryo pressure & engine thrust load tests late last night— Elon Musk (@elonmusk) March 9, 2020
Simply put, despite successfully demonstrating that Starship’s improved “thrust puck” and engine section can survive flight-level tank pressures and the thrust of a Raptor engine, one would be hard-pressed to determine as much by inspecting the prototype that managed the feat. Such a visually uneventful test is a first for SpaceX’s post-Starhopper Starship testing, where “before” and “after” photos typically start with a shiny tank and finish with a well-distributed field of steel shrapnel.
Musk’s description of the test suggests that SpaceX’s intention with the SN02 test tank – built in just two weeks – was to stress it up to (and likely beyond) the pressures and mechanical stresses Starship engine sections will need to survive in flight. In simpler terms, they likely tried to burst the tank by pressurizing it with liquid nitrogen, a supercool cryogenic fluid. It’s unclear exactly how far SpaceX pushed the tank, but it’s safe to say that it went at least as high as past test tanks, meaning 7-8.5 bar or 100-125 psi. At a bare minimum, a test that failed to reach Starship’s minimum flight pressure of 6 bar (90 psi) would be of dubious value for the actual orbital ship.
A step further, SpaceX installed a hydraulic jack underneath the test tank in a bid to simulate the stresses it would experience with a single Raptor engine. Capable of producing approximately 150-200 tons (1500-2000 kN) of thrust, even Raptor is relatively minor compared to the Starship tank’s likely ~500 metric ton (1.1 million lb) mass. Still, the fact that the SN02 test tank survived the combination of a highly pressurized tank and the simulated thrust of a Raptor engine suggests that SpaceX is now ready for a more successful repeat of Starship SN01 testing.
Confirming those suspicions, Musk subsequently revealed that the Starship prototype integrated immediately after the SN02 test tank will likely attempt the first Raptor static fire tests and may even perform short flights further down the road. As always, SpaceX’s testing programs are fluid and likely to change as new results continuously shape the path forward, meaning that Starship SN03 could easily be destroyed during testing. Starship SN04, said by Musk to be the hopeful candidate for “longer [test] flights,” would thus be repurposed to continue SN03’s test campaign — and so on with SN05, SN06, and beyond.
Regardless, as the CEO notes, perhaps the most important aspect of all these rapid-fire tests is that SpaceX is quickly building up an impressive Starship production line. Before, during, and after SN02’s test campaign, SpaceX’s South Texas team has been simultaneously fabricating and stacking new steel rings, bulkheads, and noses for the next few Starship prototypes. As a result, Starship SN03’s tank section could be just a week or two away from complete integration, after which SpaceX will likely transport it to the launch pad to prepare for Raptor static fire testing.
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Tesla confirms that it finally solved its 4680 battery’s dry cathode process
The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years.
The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Dry cathode 4680 cells
In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.
The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”
Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.
4680 packs for Model Y
Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla:
“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”
The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.
Elon Musk
Tesla Giga Texas to feature massive Optimus V4 production line
This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.
Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.
Optimus 4 production
In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas.
This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4.
“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated.
How big Optimus could become
During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world.
“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP.
“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated.
Elon Musk
Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk
The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.
Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.
Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.
SpaceX xAI merger
As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.
Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy.
Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.
AI and space infrastructure
A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.
xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.
Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future.
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
Tesla Giga Texas to feature massive Optimus V4 production line
