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SpaceX's latest Starship test was uneventful and that's great news for its flight debut

SpaceX reportedly finished testing its latest Starship tank prototype on March 8th. (NASASpaceflight - bocachicagal)

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According to Elon Musk, SpaceX has successfully completed its latest Starship prototype test in a uniquely uneventful fashion, great news for the next-generation rocket’s next steps and first flight tests.

The SpaceX CEO revealed the news some 12 hours after the company wrapped up the Starship tank test at its Boca Chica, Texas facilities. Another excellent example of SpaceX’s preferred process of agile development, the test followed just nine days after the Starship SN01 prototype’s first cryogenic test unexpectedly unearthed a design flaw. SpaceX analyzed the results of Starship SN01’s unintentional launch debut and drew up plans to rapidly repurpose a Starship tank initially destined for the SN02 prototype.

By using existing hardware to test an upgraded iteration of the part that destroyed Starship SN01, SpaceX has now effectively retired the risk posed by that prior failure less than two weeks after it occurred. Elon Musk specifically noted that the former SN02 engine section “passed cryo pressure & engine thrust loads,” confirming that there was more to the exceptionally uneventful evening of March 8th than met the eye. While putting on much less of a show for local observers, this particular boring test is a great sign for the next few steps of SpaceX’s Starship development program.

SpaceX’s latest Starship test tank is pictured here shortly after being transported to the launch pad on March 6th. (NASASpaceflight – bocachicagal)

Simply put, despite successfully demonstrating that Starship’s improved “thrust puck” and engine section can survive flight-level tank pressures and the thrust of a Raptor engine, one would be hard-pressed to determine as much by inspecting the prototype that managed the feat. Such a visually uneventful test is a first for SpaceX’s post-Starhopper Starship testing, where “before” and “after” photos typically start with a shiny tank and finish with a well-distributed field of steel shrapnel.

Starship SN01 before… (NASASpaceflight – bocachicagal)
…and after its unintentional February 28th test flight. (NASASpaceflight – bocachicagal)
The Starship SN02 test tank, on the other hand, has quite clearly not burst into shrapnel after its March 8th pressure and load test. (NASASpaceflight – bocachicagal)

Musk’s description of the test suggests that SpaceX’s intention with the SN02 test tank – built in just two weeks – was to stress it up to (and likely beyond) the pressures and mechanical stresses Starship engine sections will need to survive in flight. In simpler terms, they likely tried to burst the tank by pressurizing it with liquid nitrogen, a supercool cryogenic fluid. It’s unclear exactly how far SpaceX pushed the tank, but it’s safe to say that it went at least as high as past test tanks, meaning 7-8.5 bar or 100-125 psi. At a bare minimum, a test that failed to reach Starship’s minimum flight pressure of 6 bar (90 psi) would be of dubious value for the actual orbital ship.

A step further, SpaceX installed a hydraulic jack underneath the test tank in a bid to simulate the stresses it would experience with a single Raptor engine. Capable of producing approximately 150-200 tons (1500-2000 kN) of thrust, even Raptor is relatively minor compared to the Starship tank’s likely ~500 metric ton (1.1 million lb) mass. Still, the fact that the SN02 test tank survived the combination of a highly pressurized tank and the simulated thrust of a Raptor engine suggests that SpaceX is now ready for a more successful repeat of Starship SN01 testing.

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Confirming those suspicions, Musk subsequently revealed that the Starship prototype integrated immediately after the SN02 test tank will likely attempt the first Raptor static fire tests and may even perform short flights further down the road. As always, SpaceX’s testing programs are fluid and likely to change as new results continuously shape the path forward, meaning that Starship SN03 could easily be destroyed during testing. Starship SN04, said by Musk to be the hopeful candidate for “longer [test] flights,” would thus be repurposed to continue SN03’s test campaign — and so on with SN05, SN06, and beyond.

Regardless, as the CEO notes, perhaps the most important aspect of all these rapid-fire tests is that SpaceX is quickly building up an impressive Starship production line. Before, during, and after SN02’s test campaign, SpaceX’s South Texas team has been simultaneously fabricating and stacking new steel rings, bulkheads, and noses for the next few Starship prototypes. As a result, Starship SN03’s tank section could be just a week or two away from complete integration, after which SpaceX will likely transport it to the launch pad to prepare for Raptor static fire testing.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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