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SpaceX Starship launch pad upgraded as Elon Musk reveals rocket production milestone
SpaceX has begun to upgrade its South Texas Starship launch pad in anticipation of the completion of the next full-scale rocket prototype, photos of which CEO Elon Musk revealed just hours ago.
Working in parallel with efforts to repair damage caused by Starship serial number 1’s (SN1) violent February 28th test failure, SpaceX has managed to build, complete, and test an entirely separate ‘test tank’ and complete fabrication of a second full-scale Starship in a handful of weeks. Flexing the growing capabilities of the impressive Boca Chica, Texas Starship factory SpaceX has sprung up in just three months, the company is working around the clock to build not just one – but several – Starship prototypes simultaneously.
A successful March 9th tank test designed to prove a new thrust structure design managed to do just that less than two weeks after the same faulty part brought about Starship SN1’s demise. In the two weeks since that its test completion, SpaceX has been busy welding, stacking, welding, and stacking several separate sections of the next Starship prototype, known as SN3. Potentially a matter of days away from structural completion, focus has recently shifted to the launch pad the ship will be tested at. In the last few days, SpaceX technicians have begun to install a bizarre, new structural element on the mount Starship SN3 will be secured on top of, hinting at the goals of the rocket’s first test campaign.
Squeezing in alongside efforts to repair the propellant lines that run into the launch mount, upgrades began on March 24th as a SpaceX team worked to install what looked like an incredibly sturdy tripod (with four ‘legs’, of course). Thanks to familiar testing done with SpaceX’s most recent Starship tank prototype, the purpose of the launch mount’s newest appendage quickly became clear.
During the Starship SN2 tank’s thrust structure (‘thrust puck’, per Elon Musk) test campaign, SpaceX debuted the concurrent use of a beefy hydraulic jack to simulate the forces a Raptor engine static might produce. Capable of producing upwards of 200 metric tons (440,000 lbf) of thrust at full power, SpaceX will likely begin Starship static fire tests with a single Raptor engine. As soon as a Starship prototype completes one or several single-engine test fires, the plan is to install three sea level-optimized Raptor engines and repeat static fire tests.
Before that triple-engine static fire milestone, a first for the cutting-edge Raptor engine, SpaceX needs to verify that Starship’s thrust structure can stand up to the ~600 tons (~1.3M lbf) of force it will be subjected to during such a test. Sitting on a much smaller stand, Starship SN2 used a single hydraulic jack and temporary stand to simulate a single engine’s thrust. Starship SN3, sitting much higher above the ground, will need three jacks to simulate three Raptors.
As such, it looks likely that Starship SN3’s first cryogenic tank proof test – filling the vehicle with inert liquid nitrogen – will coincide with a second dedicated stress test of a Starship thrust structure, hopefully proving itself capable of surviving the force of three Raptor engines at full thrust. While orbital-class Starships will need three more vacuum-optimized Raptor engines, three sea-level engines are all SpaceX needs to begin flight tests with suborbital prototypes.
Based on an unofficial analysis of existing photos, it appears that every single major structural piece of Starship SN3 – excluding legs and fins – is nearing completion, even including the ship’s shiny nosecone. Likely to head to the launch pad for its first tests as soon as the tank section alone has been completed, just one stacking event remains before said tank section reaches its full height. Right now, both of those parts have been moved to a dedicated Vehicle/Vertical Assembly Building (VAB) and are probably no more than a day or two away from being joined*. Perhaps just a day or two after that milestone, SpaceX will likely transport the massive rocket to the launch pad to begin preparing for its first proof tests.
*Around 3am local time, SpaceX technicians stacked Starship SN3’s two main segments, completing its tank and engine section.
Elon Musk
SpaceX to become America’s Military data backbone for missiles, drones, and warfighters
The Space Force just handed SpaceX $2.29 billion to build the military’s space internet backbone.
The U.S. Space Force awarded SpaceX a $2.29 billion contract on May 26, 2026 to build the backbone of its Space Data Network, a satellite-based communications system designed to keep American military forces connected anywhere on Earth in real time. The contract is firm-fixed-price and requires SpaceX to deliver a fully operational prototype by the end of 2027.
In plain terms, the SDN Backbone is the plumbing behind the military’s space-based internet. It functions as a low Earth orbit satellite constellation providing robust, high-capacity, and low-latency data transport for the Joint Force, connecting sensors and weapons systems continuously, globally, and securely. Think of it as a private, hardened version of Starlink built specifically for battlefield communications, one that soldiers, ships, and aircraft can rely on even in contested environments where ground-based networks have been disrupted.
SpaceX is quietly becoming the U.S. Military’s only reliable rocket
The Space Force was direct about why SpaceX was selected. “The SDN Backbone leverages the best of commercial innovation and delivers a strong foundation for the SDN mission set — a huge benefit and enabler for our warfighters,” said USSF Col. Ryan Frazier.
“We aren’t trading speed for scale; we are demanding both. By using rapid prototyping and Other Transaction Authorities, we are ensuring our advanced solutions are integrated and delivered to the warfighter as fast as possible,” added USSF Lt. Col. Fry, SDN Backbone system program manager.
The SDN Backbone will work alongside the Space Development Agency’s Transport Layer, with the two systems forming a unified open architecture to provide critical data transport for current and future Department of War missions.
As Teslarati has reported, this is not SpaceX’s first Space Force contract of 2026. In April, the Space Force awarded SpaceX $178.5 million to launch missile tracking satellites, and SpaceX is already embedded in the Golden Dome missile defense software group. The $2.29 billion SDN Backbone award puts SpaceX at the center of how the American military communicates in space, a position with direct implications for its reported $1.75 trillion IPO valuation as the company heads toward a public offering as early as June 2026.
Tesla’s dedicated factory for building up to ten million Optimus units is officially under construction at Gigafactory Texas.
Drone footage released on May 27 by Giga Texas observer Joe Tegtmeyer captures the significant milestone of the first steel structure officially standing at Tesla’s new Optimus factory on the North Campus of the facility.
Phase two of land reclamation is advancing steadily, and the progress will let the new building extend nearly the full length of the main Giga Texas factory, potentially exceeding 4,000 feet, while measuring somewhere between 50 and 70 meters narrower. Extensive foundation work is proceeding as well.
Big news at the new Optimus 10m/y factory construction site today! The 1st steel structure has been erected & as expected the second phase of land reclamation is underway.
This will allow this new factory to grow to nearly the same length as the main Giga Texas factory,… pic.twitter.com/FidRLV6XpU
— Joe Tegtmeyer 🚀 🤠🛸😎 (@JoeTegtmeyer) May 27, 2026
This facility forms a central element of Tesla’s broader North Campus expansion at Giga Texas. The project will add more than 5.2 million square feet of new industrial space. It sits alongside other advanced developments, including a Terafab for next-gen AI chips. The scale reflects Tesla’s commitment to transforming humanoid robotics into a core pillar of the company’s future.
Musk has said that Optimus will be the biggest product in the world on several occasions. He believes it will be Tesla’s biggest valuation contributor.
Tesla prepares to expand Giga Texas with new Optimus production plant
Tesla plans to build about 10 million robots at the site annually once it is completed, which would be about 27,000 units each day.
The Optimus plant at Giga Texas is part of Tesla’s phased strategy for Optimus manufacturing. In an effort to start production of the robot well before the Giga Texas plant is complete, Tesla ended production of the Model S and Model X vehicles, which were built in Fremont, California, to make way for initial Optimus manufacturing efforts.
Production there will start in either July or August of this year, and early units will support internal factory tasks while the team gathers real-world data to refine processes. The Gigafactory Texas facility will house a second-gen production line. It targets high-volume output starting in Summer 2027.
Musk has repeatedly described Optimus as potentially more valuable than Tesla’s entire vehicle business. Current versions are already completing minor tasks around various facilities, while Tesla continues to refine its abilities and add new features.
Tesla’s total investment could reach several billion dollars. Significant challenges lie ahead, including the creation of an entirely new manufacturing ecosystem, the refinement of AI systems for dependable autonomy, and the development of reliable supply chains for actuators, sensors, and other components.
Nevertheless, the visible progress at Giga Texas highlights Tesla’s capacity to translate ambitious concepts into physical reality.
Tesla’s Optimus factory stands as much more than a simple expansion project, as it is quite literally the second phase of what could potentially be the biggest product ever. With construction beginning, 2027 is poised to become a transformative year for Tesla, as it evolves even further from an electric vehicle leader into a pioneer of intelligent, general-purpose machines.
Tesla Vice President of Vehicle Engineering, Lars Moravy, recently revealed the company has thought about introducing a Plaid powertrain on the Model 3, but there could be some challenges involved.
On the Ride the Lightning podcast, Moravy revealed that he thinks about a Plaid Model 3 “all the time,” and it certainly has a place in Tesla’s potential lineup of future vehicles.
Now that the Plaid powertrain is technically defunct due to the newfound absence of the Model S and Model X, Tesla could find a way to reintroduce the lightning-quick trim level to its mass-market vehicles.
But there are going to be some challenges with it. Moravy said that the Model 3 Plaid would likely adopt the carbon-sleeved motors that the Model S Plaid had. However, packaging would be a major challenge, as Moravy said on the podcast, it would be a “tight engineering squeeze.”
It’s important to note that there are no active production plans for the Model 3 Plaid at this point, but it’s also worth noting that with the Model S and Model X Plaid no longer available, Tesla would likely be willing to introduce something that is even more white-knuckle than the Model 3 Performance, which already boasts a 2.9-second 0-60 MPH acceleration rate and a top speed of 163 MPH.
Of course, there is the Roadster, but we don’t know when that will exactly make it to market, and we know that, for sure, it will not be accessible to many.
Tesla unveils juicy new detail on the Roadster and hints at new unveil timeline
Tesla has prided itself in building some of the best cars out there, but they’re also interested in building cars that are simply fun to be in.
A Plaid Model 3 could truly push the limits and could end up being one of the best cars Tesla will ever build, especially if it can shave off at least half of a second from its 0-60 MPH time and increase its top speed slightly.
More than anything, the real changes will be in the ride and aerodynamics. Tesla improving things like the suspension, handling, and downforce will be the true trademarks of its Plaid powertrain; putting it in the Model 3 could be a great move for the company and for customers interested in high-end performance.
SpaceX to become America’s Military data backbone for missiles, drones, and warfighters
Tesla’s dedicated Optimus factory construction officially underway at Giga Texas
