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SpaceX’s first orbital Starship launch “highly likely” in November, says Elon Musk

Ship 24 and Booster 7 have a ways to go but SpaceX CEO Elon Musk is confident they'll be ready for orbit later this year. (SpaceX)

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CEO Elon Musk says that it’s “highly likely” SpaceX will be ready to attempt its first orbital Starship launch in November 2022, and possibly as early as late October. But many major hurdles remain.

Adding to a welcome burst of insight into SpaceX’s fully-reusable Starship rocket program, Musk took to Twitter on September 21st to provide a bit more specific insight into the company’s next steps towards a crucial orbital launch debut. On September 19th, the CEO revealed that SpaceX would roll the Starship booster (B7) currently assigned to that debut back to the factory for mysterious “robustness upgrades” – an unexpected move right after a seemingly successful and record-breaking static fire test.

Two days later, Musk has indicated that those upgrades might involve fortifying Super Heavy Booster 7’s thrust section to ensure it can survive Raptor engine failures. With 33 Raptor V2 engines powering it and plenty of evidence that those Raptors are far from perfect reliability, the concern is understandable, even if the response is a bit different than SpaceX’s norm.

Prior to the start of preparations for Starship’s orbital launch debut, SpaceX sped through Starship development like it wanted to destroy as many rockets as possible – which, to some extent, it did. Rather than spend 6-12 months fiddling with the same few prototypes without a single launch attempt, SpaceX churned out Starships and test articles and aggressively tested them. A few times, SpaceX pushed a little too hard and made avoidable mistakes, but most of the failures produced large amounts of data that was then used to improve future vehicles.

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The holy grail of that project was high-altitude Starship flight testing, which saw SpaceX finish, test, and launch a new Starship five times in six months, and culminated in the first fully successful high-altitude Starship launch and landing in May 2021.

In comparison, SpaceX’s orbital flight test preparations have been almost unrecognizable. While a good amount of progress has been made in the 16 months since SN15’s successful launch and landing, it’s clear that SpaceX has decided against taking significant risks. After spending more than six months slowly finishing and testing Super Heavy Booster 4 and Starship 20, the first orbital-class pair, SpaceX never even attempted a single Booster 4 static fire and unceremoniously retired both prototypes without attempting to fly either.

Without info from Musk or SpaceX, we may never know why SpaceX stood down B4 and S20, or why the company appears to have revised its development approach to be a bit more conservative after clearly demonstrating the efficacy of moving fast and taking big risks. It’s possible that winning a $3 billion contract that places Starship front and center in NASA’s attempt to return astronauts to the Moon has encouraged a more careful approach. SpaceX won that contract in April 2021.

Even in its more cautious third phase, Starship development is still extraordinarily hardware-rich, moving quickly, and uncovering many problems on the ground in lieu of learning from flight tests. But that doesn’t change the fact that the third phase of Starship development (H2 2021 – today) is proceeding more carefully than the first (Q4 2018 to Q4 2019) and second (Q1 2020 – Q2 2021) phases.

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Nonetheless, SpaceX appears to finally be getting closer to Starship’s first orbital launch. According to Musk, the company could be ready for the first launch attempt as early as late October, but a November attempt is “highly likely.” He believes that SpaceX will have two pairs of orbital-class Starships and Super Heavy boosters (B7/S24; B8/S25) “ready for orbital flight by then,” potentially enabling a rapid return to flight after the first attempt. Musk is also excited about Super Heavy Booster 9, which has “many design changes” and a thrust section that will fully isolate all 33 Raptors from each other – crucial for preventing the failure of one engine from damaging others.

Meanwhile, as Musk forecasted, Super Heavy Booster 8 rolled to the launch pad on September 19th and will likely be proof tested in the near future while Booster 7 is upgraded back at the factory.

Encouraging as that may be, history has shown that reality – particularly when it involves Starship’s orbital launch debut – can be quite a bit different than the pictures Elon Musk paints. In September 2021, for example, Musk predicted that SpaceX would conduct the first Super Heavy static fire at Starbase’s orbital launch pad later that month. In reality, that crucial test occurred 11 months later (August 9th, 2022) and used an entirely different booster.

This is to say that significant progress has been made in the last few months, but SpaceX has a huge amount of work left, almost all of which lies in uncharted terrain. Starship 24, which completed its first six-engine static fire earlier this month, is currently undergoing strange modifications that seem to imply that the upper stage is not living up to SpaceX’s expectations. It’s unclear if additional testing will be required.

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Super Heavy B7 is headed back to the factory for additional work after a successful seven-Raptor static fire. Once it returns to the pad, the sequencing isn’t clear, but SpaceX will need to complete the first full Super Heavy wet dress rehearsal (fully loading the booster with thousands of tons of flammable propellant) and the first full 33-Raptor static fire. It remains to be seen if SpaceX will continue its conservative approach (i.e. testing one, three, and seven engines over six weeks) or jump straight from seven- to 33-engine testing.

It’s also unclear where Ship 24 fits into that picture. SpaceX will eventually need to (or should) conduct a full wet dress rehearsal of the fully stacked Starship and may even want to attempt a 33-engine static fire with that fully-fueled two-stage vehicle to truly test the rocket under the same conditions it will launch under. Will SpaceX fully stack B7 and S24 as soon as the booster returns to the pad, risking a potentially flightworthy Starship during the riskiest Super Heavy tests yet?

Booster 7 set a new Starbase record when it ignited 7 Raptors at once on September 19th. (SpaceX)

SpaceX’s last year of activity suggests that the company will choose caution and conduct wet dress rehearsals and 33-engine static fires before and after stacking, potentially doubling the amount of testing required. One or several more tests will also be required if SpaceX decides to gradually build up to 33 engines, which is the approach that all Booster 7 activity to date suggests SpaceX will take.

Either way, it will be a major challenge for SpaceX to have a fully-stacked Starship ready to launch by the end of November. If any significant problems arise during any of the several unprecedented tests described above, Musk’s predicted schedule will likely become impossible. As a wildcard, the Federal Aviation Administration (FAA) has yet to issue SpaceX a license or experimental permit for orbital Starship launches, either of which is contingent upon dozens of “mitigations.”

This isn’t to say that it’s impossible for an orbital Starship launch attempt to occur in November. But factoring in the many issues Booster 7 and Ship 24 have experienced during much simpler tests, it’s becoming increasingly implausible that SpaceX will be ready to launch the pair before the end of 2022. Stay tuned.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla confirms Full Self-Driving still isn’t garnering interest from lagging competitors

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Credit: Tesla

Tesla executive Sendil Palani confirmed in a post on social media platform X that Full Self-Driving, despite being the most robust driver assistance program in the United States, still isn’t garnering any interest from lagging competitors.

Tesla has said on several occasions in the past that it has had discussions with a competing carmaker to license its Full Self-Driving suite. While it never confirmed which company it was, many pointed toward Ford as the one Tesla was holding dialogue with.

At the time, Ford CEO Jim Farley and Tesla CEO Elon Musk had a very cordial relationship.

Despite Tesla’s confirmation, which occurred during both the Q2 2023 and Q1 2024 Earnings Calls, no deal was ever reached. Whichever “major OEM” Tesla had talked to did not see the benefit. Even now, Tesla has not found that dance partner, despite leading every company in the U.S. in self-driving efforts by a considerable margin.

Elon Musk says Tesla Robotaxi launch will force companies to license Full Self-Driving

Palani seemed to confirm that Tesla still has not found any company that is remotely interested in licensing FSD, as he said on X that “despite our best efforts to share the technology,” the company has found that it “has not been proven to be easy.”

The question came just after one Tesla fan on X asked whether Tesla would continue manufacturing vehicles.

Because Tesla continues to expand its lineup of Model Y, it has plans to build the Cybercab, and there is still an immediate need for passenger vehicles, there is no question that the company plans to continue scaling its production.

However, Palani’s response is interesting, especially considering that it was in response to the question of whether Tesla would keep building cars.

Perhaps if Tesla could license Full Self-Driving to enough companies for the right price, it could simply sell the suite to car companies that are building vehicles, eliminating the need for Tesla to build its own.

While it seems like a reach because of Tesla’s considerable fan base, which is one of the most loyal in the automotive industry, the company could eventually bail on manufacturing and gain an incredible valuation by simply unlocking self-driving for other manufacturers.

The big question regarding why Tesla can’t find another company to license FSD is simply, “Why?”

Do they think they can solve it themselves? Do they not find FSD as valuable or effective? Many of these same companies didn’t bat an eye when Tesla started developing EVs, only to find themselves years behind. This could be a continuing trend.

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Tesla exec pleads for federal framework of autonomy to U.S. Senate Committee

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Credit: Tesla

Tesla executive Lars Moravy appeared today in front of the U.S. Senate Commerce Committee to highlight the importance of modernizing autonomy standards by establishing a federal framework that would reward innovation and keep the country on pace with foreign rivals.

Moravy, who is Tesla’s Vice President of Vehicle Engineering, strongly advocated for Congress to enact a national framework for autonomous vehicle development and deployment, replacing the current patchwork of state-by-state rules.

These rules have slowed progress and kept companies fighting tooth-and-nail with local legislators to operate self-driving projects in controlled areas.

Tesla already has a complete Robotaxi model, and it doesn’t depend on passenger count

Moravy said the new federal framework was essential for the U.S. to “maintain its position in global technological development and grow its advanced manufacturing capabilities.

He also said in a warning to the committee that outdated regulations and approval processes would “inhibit the industry’s ability to innovate,” which could potentially lead to falling behind China.

Being part of the company leading the charge in terms of autonomous vehicle development in the U.S., Moravy highlighted Tesla’s prowess through the development of the Full Self-Driving platform. Tesla vehicles with FSD engaged average 5.1 million miles before a major collision, which outpaces that of the human driver average of roughly 699,000 miles.

Moravy also highlighted the widely cited NHTSA statistic that states that roughly 94 percent of crashes stem from human error, positioning autonomous vehicles as a path to dramatically reduce fatalities and injuries.

Skeptics sometimes point to cybersecurity concerns within self-driving vehicles, which was something that was highlighted during the Senate Commerce Committee hearing, but Moravy said, “No one has ever been able to take over control of our vehicles.”

This level of security is thanks to a core-embedded central layer, which is inaccessible from external connections. Additionally, Tesla utilizes a dual cryptographic signature from two separate individuals, keeping security high.

Moravy also dove into Tesla’s commitment to inclusive mobility by stating, “We are committed with our future products and Robotaxis to provide accessible transportation to everyone.” This has been a major point of optimism for AVs because it could help the disabled, physically incapable, the elderly, and the blind have consistent transportation.

Overall, Moravy’s testimony blended urgency about geopolitical competition, especially China, with concrete safety statistics and a vision of the advantages autonomy could bring for everyone, not only in the U.S., but around the world, as well.

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Tesla Model Y lineup expansion signals an uncomfortable reality for consumers

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Credit: Tesla

Tesla launched a new configuration of the Model Y this week, bringing more complexity to its lineup of the vehicle and adding a new, lower entry point for those who require an All-Wheel-Drive car.

However, the broadening of the Model Y lineup in the United States could signal a somewhat uncomfortable reality for Tesla fans and car buyers, who have been vocal about their desire for a larger, full-size SUV.

Tesla has essentially moved in the opposite direction through its closure of the Model X and its continuing expansion of a vehicle that fits the bill for many, but not all.

Tesla brings closure to Model Y moniker with launch of new trim level

While CEO Elon Musk has said that there is the potential for the Model Y L, a longer wheelbase configuration of the vehicle, to enter the U.S. market late this year, it is not a guarantee.

Instead, Tesla has prioritized the need to develop vehicles and trim levels that cater to the future rollout of the Robotaxi ride-hailing service and a fully autonomous future.

But the company could be missing out on a massive opportunity, as SUVs are a widely popular body style in the U.S., especially for families, as the tighter confines of compact SUVs do not support the needs of a large family.

Although there are other companies out there that manufacture this body style, many are interested in sticking with Tesla because of the excellent self-driving platform, expansive charging infrastructure, and software performance the vehicles offer.

Additionally, the lack of variety from an aesthetic and feature standpoint has caused a bit of monotony throughout the Model Y lineup. Although Premium options are available, those three configurations only differ in terms of range and performance, at least for the most part, and the differences are not substantial.

Minor Expansions of the Model Y Fail to Address Family Needs for Space

Offering similar trim levels with slight differences to cater to each consumer’s needs is important. However, these vehicles keep a constant: cargo space and seating capacity.

Larger families need something that would compete with vehicles like the Chevrolet Tahoe, Ford Expedition, or Cadillac Escalade, and while the Model X was its largest offering, that is going away.

Tesla could fix this issue partially with the rollout of the Model Y L in the U.S., but only if it plans to continue offering various Model Y vehicles and expanding on its offerings with that car specifically. There have been hints toward a Cyber-inspired SUV in the past, but those hints do not seem to be a drastic focus of the company, given its autonomy mission.

Tesla appears to be mulling a Cyber SUV design

Model Y Expansion Doesn’t Boost Performance, Value, or Space

You can throw all the different badges, powertrains, and range ratings on the same vehicle, it does not mean it’s going to sell better. The Model Y was already the best-selling vehicle in the world on several occasions. Adding more configurations seems to be milking it.

The true need of people, especially now that the Model X is going away, is going to be space. What vehicle fits the bill of a growing family, or one that has already outgrown the Model Y?

Not Expanding the Lineup with a New Vehicle Could Be a Missed Opportunity

The U.S. is the world’s largest market for three-row SUVs, yet Tesla’s focus on tweaking the existing Model Y ignores this. This could potentially result in the Osborne Effect, as sales of current models without capturing new customers who need more seating and versatility.

Expansions of the current Model Y offerings risk adding production complexity without addressing core demands, and given that the Model Y L is already being produced in China, it seems like it would be a reasonable decision to build a similar line in Texas.

Listening to consumers means introducing either the Model Y L here, or bringing a new, modern design to the lineup in the form of a full-size SUV.

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