Connect with us

News

SpaceX’s orbital Starship launch pad tank farm comes to life for the first time

SpaceX's orbital Starship tank farm has begun venting for the first time in a sign that testing of the storage vessels has finally begun. (NASASpaceflight)

Published

on

Update: Two days after a bevy of tanker trucks began to arrive at SpaceX’s orbital Starship launch site with load upon load of cryogenic liquid nitrogen, the company’s custom-built tank farm appears to have taken its very first ‘breaths.’

In other words, at least one of seven massive propellant storage tanks – two of which appear to have been fully completed and insulated – began venting. For a tank like SpaceX’s ground support equipment (GSE) tanks, the level of venting observed can only mean one thing: pressure maintenance during operations with cryogenic fluids. As cryofluids are loaded into empty tanks, they inevitably come into contact with warm pipes and tank walls, rapidly warming a portion of the liquid that then boils into gas. Tanks then need to vent that excess gas to avoid bursting.

In the case of SpaceX’s two completed liquid oxygen GSE tanks and a spate of liquid nitrogen (LN2) deliveries this week, it’s clear that the company has begun the process of testing and activating part of its brand new orbital-class Starship tank farm – beginning with much less risky LN2 proof testing. Filling the two finished LOx tanks with LN2 should also serve the dual purpose of flushing and cleaning them of any debris or contaminants, ensuring that it’s safe to fill them with LOx when the time comes.

For the first time, SpaceX appears to have begun delivering large quantities of cryogenic fluids to Starship’s orbital launch pad – still under construction but fast approaching some level of initial operational capability.

Sometime in the morning on September 19th, a semi-truck carrying a cryogenic liquid nitrogen (LN2) transport trailer arrived at SpaceX’s Starbase launch facilities. Normally, that would be a completely mundane, uninteresting event: SpaceX has used and will continue to use liquid nitrogen to safely proof test Starship prototypes and supercool their liquid methane (LCH4) and oxygen (LOx) propellant for the indefinite future. However, up to now, 100% of all Starbase cryogen deliveries have gone to the suborbital launch site, where two “mounts” and a few concrete aprons have supported all Starship and Super Heavy tests and launches to date.

Instead, this particular LN2 tanker headed for Starbase’s first orbital tank farm and began to offload its cryogenic liquid cargo at a number of brand new fill stations specifically designed for the task.

Still well under construction and at least a few weeks or months from total complete, Starship’s orbital launch site tank farm will ultimately be a group of eight massive storage tanks surrounded by thousands of feet of insulated plumbing, industrial pumps, a small army of “cryocoolers,” a blockhouse filled with human-sized valves, and much more. Said tank farm has been under construction for the better part of 2021, beginning with work on its concrete foundation this January.

Nine months later, the orbital tank farm is nearly complete. A power distribution and communications blockhouse has been complete for weeks with virtually all the wiring and cabling needed for the orbital launch mount and tower already in place. Several hundred feet of concrete cable and plumbing conduit have been filled with thousands of feet of wires, cables, and pipes and been sealed and buried. The tank farm blockhouse – where a dozen or so massive valves control the flow of propellant to and from the orbital launch mount and tower – is complete save for some final plumbing.

Finally, seven of eight GSE (ground support equipment) tanks have been installed and partially plumbed. Built in the same factory, six are virtually identical to Starship and Super Heavy tanks and will store LOx (3x), LN2 (2x), LCH4 (2x), and around a million gallons of water. Save for one LCH4 tank, all have been installed at the farm and that last tank (known as GSE8) is nearly complete back at the build site. Additionally, to insulate those seven thin, steel storage tanks, SpaceX has contracted with a water/storage tank company to build seven “cryoshells” and said million-gallon water tank.

The water tank was installed months ago and all seven shells are completed and ready to go as of last month. Only two of those seven cryoshells have been installed – and, rather asymmetrically, both on LOx tanks. SpaceX recently rolled the first LN2 tank cryoshell to the farm and could install it soon but as of now, it will likely be weeks before the orbital tank farm will have sleeved, insulated LOx, LN2, and LCH4 tanks ready for testing.

SpaceX appeared to (partially) fill Starship’s orbital launch pad ‘tank farm’ with cryogenic fluid for the first time on Sunday. (Starship Gazer)

At the moment, that’s one of the biggest points of uncertainty standing between SpaceX and the ability to test Super Heavy or Starship at the orbital launch site. It’s entirely unclear if uninsulated GSE tanks can support any kind of substantial testing – like, say, the first full Super Heavy static fire test campaign – before their contents effectively boil off. As such, it’s a bit of mystery why SpaceX then had at least three tanker loads of liquid nitrogen – likely more than 70 tons (~150,000 lb) total – delivered to the orbital tank farm on September 19th.

By all appearances the first time that the farm’s actual main tanks have been filled with anything, that liquid nitrogen seems to have been loaded into one or both of the two insulated LOx tanks. There are two or three main explanations. First, SpaceX could simply be testing those more or less completed tanks with their first cryogenic fluids. Those partial ‘cryo proof’ tests would also help clean and flush out the interior of the LOx tanks, removing mundane debris or contamination that could become a major hazard when submerged in a high-density oxidizer. Given that both tanks can easily hold ~1300 tons (~2.9M lb) of liquid nitrogen, 70 tons is more of a tickle than a test, though, so a magnitude more would need to be delivered to perform even a half-decent bare-minimum cryoproof.

Advertisement

The other distinct possibility is that SpaceX plans to temporarily use one or both of the only two finished orbital pad tanks to store liquid nitrogen for Super Heavy Booster 4’s first cryogenic proof test. Either way, SpaceX has test windows scheduled every day this week, beginning with a six-hour window that opens at 5pm CDT today (Sept 20). Stay tuned to find out what exactly SpaceX plans to test and if the orbital tank farm and its first taste of liquid nitrogen are involved!

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

News

Tesla Europe builds momentum with expanding FSD demos and regional launches

Needless to say, it appears that Tesla is putting in some serious effort into boosting sales in Europe this year. 

Published

on

Credit: Tesla Europe & Middle East/X

Tesla has been notably active across Europe in recent weeks, expanding its Full Self-Driving (Supervised) ride-along program, entering a new market, and showcasing its newest vehicles across multiple regions. 

Needless to say, it appears that Tesla is putting in some serious effort into boosting sales in Europe this year. 

Tesla Europe recently announced the expansion of its FSD (Supervised) ride-along experiences, inviting the public to experience the system on local roads. Initially available in Italy, France, and Germany when it launched, the program has now expanded to Hungary, Finland, and Spain.

The ride-along program allows participants to ride in the passenger seat and observe how FSD Supervised handles real-world traffic scenarios, including dense urban driving and other challenging conditions. Tesla has positioned the initiative as a way to familiarize European drivers and regulators with the system’s capabilities in everyday use. The program has received positive reviews so far, with many being impressed by FSD’s real-world capabilities. 

Tesla also recently launched operations in Slovakia with a pop-up store and multi-day public event in Bratislava, as noted in an EV Wire report. The launch, held from January 16 to 18 at the Eurovea Mall Promenade, featured test drives, vehicle displays, including the Cybertruck, as well as family-focused attractions such as a mini-Tesla racetrack. 

Local observers noted that Tesla Optimus was also shown at the event, while the Tesla Owners Slovakia club welcomed the brand with a coordinated light show near the Slovak National Theater. Tesla Europe later shared its appreciation for Slovakia in a post on its official social media account on X, stating, “Thanks, Slovakia, for the amazing last 3 days & for giving us such a warm welcome!”

Tesla’s Slovakia entry follows a familiar pattern used by the company in other European markets. Tesla opened a pop-up store in Bratislava as an initial step, with plans for a permanent showroom and a potential service center at a renovated site previously occupied by a Jeep and Dodge dealership. Tesla has used a similar approach in markets such as Czechia and Lithuania, where permanent facilities followed within a few months of pop-up launches.

Slovakia already has six Supercharging sites totaling 46 Superchargers, including two locations in Bratislava, providing early infrastructure support for Tesla owners. Tesla staff program manager Supratik Saha described the Slovakia launch as a strategic expansion in the heart of the EU, citing the country’s strong automotive manufacturing base and appetite for advanced technology.

Beyond the EU, the company also marked another milestone with the first Cybertruck deliveries in the United Arab Emirates, signaling continued geographic expansion for Tesla’s newest vehicle. Just like Tesla Slovakia, the Cybertruck also received a warm welcome from the UAE’s EV community. 

Continue Reading

News

Tesla Sweden maintains Trelleborg port deal despite union blockade

As noted in a report from Dagens Arbete (DA), Tesla was able to maintain its storage agreement with the Port of Trelleborg.

Published

on

Andrzej Otrębski, CC BY-SA 4.0 , via Wikimedia Commons

Tesla Sweden is still storing vehicles at the Port of Trelleborg despite the ongoing blockades against the company from the country’s labor unions. 

Tesla still at Port of Trelleborg

As noted in a report from Dagens Arbete (DA), Tesla was able to maintain its storage agreement with the Port of Trelleborg. This allows the company to keep vehicles at the port while imports into Sweden continue. This was despite the Transport Workers’ Union’s blockade, which was aimed at halting the loading and unloading of Tesla vehicles in the area.

Local union leader Jörgen Wärja, chairman of Transport and an employee representative on the port company’s board, confirmed that the agreement was still active. “The agreement has not been terminated. You want to have the money instead of having empty warehouses. I understand the reason, but I do not support it,” Wärja said

The local union leader also noted that he visited Tesla’s storage area earlier this week. “There were a lot of cars. I was surprised that there were so many, actually,” he said.

Tesla had been able to bring vehicles into Sweden via passenger ferries at Trelleborg, a method that unions said allowed the company to bypass the blockade, DA noted. According to estimates from IF Metall, the workaround enabled Tesla to deliver thousands of cars to Sweden each year.

Port defends decision

The Port of Trelleborg did not issue a comment on its current agreement with Tesla, but said it had complied with union sympathy measures. Documents reviewed by Swedish media showed that the contract with Tesla was being extended in six-month intervals.

Port CEO Malin Collin noted that the port would not discuss individual customer arrangements. “We do not go into details regarding any customer agreements. We have continuous dialogue with potential tenants, and this is not unique to any location,” Collin wrote in an email.

The CEO added that the port was following legal requirements related to the labor dispute. “We have taken note of the Transport Workers’ Union’s decision on sympathy measures and are of course following applicable legislation and the requirements placed on us as employers,” Collin said.

Jörgen Wärja, for his part, stated that the issue was not whether Tesla’s imports into Sweden could be fully stopped, but whether the port should provide logistical support to the electric vehicle maker during an active conflict. “The port shouldn’t have anything to do with Tesla at all, we believe,” he said. “It’s purely moral. Whether you honor a conflict or not. If you say you support Transport’s sympathetic actions against Tesla, it becomes a double standard.”

Continue Reading

Elon Musk

Elon Musk shares insights on SpaceX and Tesla’s potential scale

In a pair of recent posts on X, Musk argued that both companies operate in domains where growth is not linear, but exponential.

Published

on

Credit: xAI

Elon Musk outlined why he believes Tesla and SpaceX ultimately dwarf their competitors, pointing to autonomy, robotics, and space-based energy as forces that fundamentally reshape economic scale. 

In a pair of recent posts on X, Musk argued that both companies operate in domains where growth is not linear, but exponential.

Space-based energy

In a response to a user on X who observed that SpaceX has a larger valuation than all six US defense companies combined, Musk explained that space-based industries will eventually surpass the total economic value of Earth. He noted that space allows humanity to harness roughly 100,000 times more energy than Earth currently uses, while still consuming less than a millionth of the Sun’s total energy output.

That level of available energy should enable the emergence and development of industries that are simply not possible within Earth’s physical and environmental constraints. Continuous solar exposure in space, as per Musk’s comment, removes limitations imposed by atmosphere, weather, and land availability.

Autonomy and robots

In a follow-up post, Elon Musk explaned that “due to autonomy, Tesla is worth more than the rest of the auto industry.” Musk added that this assessment does not yet account for Optimus, Tesla’s humanoid robot. As per the CEO, once Optimus reaches scaled production, it could increase Earth’s gross domestic product by an order of magnitude, ultimately paving the way for sustainable abundance.

Even before the advent of Optimus, however, Tesla’s autonomous driving system already gives vehicles the option to become revenue-generating assets through services like the Tesla Robotaxi network. Tesla’s autonomous efforts seem to be on the verge of paying off, as services like the Robotaxi network have already been launched in its initial stages in Austin and the Bay Area. 

Continue Reading