News
SpaceX’s orbital Starship launch pad tank farm comes to life for the first time
Update: Two days after a bevy of tanker trucks began to arrive at SpaceX’s orbital Starship launch site with load upon load of cryogenic liquid nitrogen, the company’s custom-built tank farm appears to have taken its very first ‘breaths.’
In other words, at least one of seven massive propellant storage tanks – two of which appear to have been fully completed and insulated – began venting. For a tank like SpaceX’s ground support equipment (GSE) tanks, the level of venting observed can only mean one thing: pressure maintenance during operations with cryogenic fluids. As cryofluids are loaded into empty tanks, they inevitably come into contact with warm pipes and tank walls, rapidly warming a portion of the liquid that then boils into gas. Tanks then need to vent that excess gas to avoid bursting.
In the case of SpaceX’s two completed liquid oxygen GSE tanks and a spate of liquid nitrogen (LN2) deliveries this week, it’s clear that the company has begun the process of testing and activating part of its brand new orbital-class Starship tank farm – beginning with much less risky LN2 proof testing. Filling the two finished LOx tanks with LN2 should also serve the dual purpose of flushing and cleaning them of any debris or contaminants, ensuring that it’s safe to fill them with LOx when the time comes.
For the first time, SpaceX appears to have begun delivering large quantities of cryogenic fluids to Starship’s orbital launch pad – still under construction but fast approaching some level of initial operational capability.
Sometime in the morning on September 19th, a semi-truck carrying a cryogenic liquid nitrogen (LN2) transport trailer arrived at SpaceX’s Starbase launch facilities. Normally, that would be a completely mundane, uninteresting event: SpaceX has used and will continue to use liquid nitrogen to safely proof test Starship prototypes and supercool their liquid methane (LCH4) and oxygen (LOx) propellant for the indefinite future. However, up to now, 100% of all Starbase cryogen deliveries have gone to the suborbital launch site, where two “mounts” and a few concrete aprons have supported all Starship and Super Heavy tests and launches to date.
Instead, this particular LN2 tanker headed for Starbase’s first orbital tank farm and began to offload its cryogenic liquid cargo at a number of brand new fill stations specifically designed for the task.
Still well under construction and at least a few weeks or months from total complete, Starship’s orbital launch site tank farm will ultimately be a group of eight massive storage tanks surrounded by thousands of feet of insulated plumbing, industrial pumps, a small army of “cryocoolers,” a blockhouse filled with human-sized valves, and much more. Said tank farm has been under construction for the better part of 2021, beginning with work on its concrete foundation this January.
Nine months later, the orbital tank farm is nearly complete. A power distribution and communications blockhouse has been complete for weeks with virtually all the wiring and cabling needed for the orbital launch mount and tower already in place. Several hundred feet of concrete cable and plumbing conduit have been filled with thousands of feet of wires, cables, and pipes and been sealed and buried. The tank farm blockhouse – where a dozen or so massive valves control the flow of propellant to and from the orbital launch mount and tower – is complete save for some final plumbing.
Finally, seven of eight GSE (ground support equipment) tanks have been installed and partially plumbed. Built in the same factory, six are virtually identical to Starship and Super Heavy tanks and will store LOx (3x), LN2 (2x), LCH4 (2x), and around a million gallons of water. Save for one LCH4 tank, all have been installed at the farm and that last tank (known as GSE8) is nearly complete back at the build site. Additionally, to insulate those seven thin, steel storage tanks, SpaceX has contracted with a water/storage tank company to build seven “cryoshells” and said million-gallon water tank.
The water tank was installed months ago and all seven shells are completed and ready to go as of last month. Only two of those seven cryoshells have been installed – and, rather asymmetrically, both on LOx tanks. SpaceX recently rolled the first LN2 tank cryoshell to the farm and could install it soon but as of now, it will likely be weeks before the orbital tank farm will have sleeved, insulated LOx, LN2, and LCH4 tanks ready for testing.
At the moment, that’s one of the biggest points of uncertainty standing between SpaceX and the ability to test Super Heavy or Starship at the orbital launch site. It’s entirely unclear if uninsulated GSE tanks can support any kind of substantial testing – like, say, the first full Super Heavy static fire test campaign – before their contents effectively boil off. As such, it’s a bit of mystery why SpaceX then had at least three tanker loads of liquid nitrogen – likely more than 70 tons (~150,000 lb) total – delivered to the orbital tank farm on September 19th.
By all appearances the first time that the farm’s actual main tanks have been filled with anything, that liquid nitrogen seems to have been loaded into one or both of the two insulated LOx tanks. There are two or three main explanations. First, SpaceX could simply be testing those more or less completed tanks with their first cryogenic fluids. Those partial ‘cryo proof’ tests would also help clean and flush out the interior of the LOx tanks, removing mundane debris or contamination that could become a major hazard when submerged in a high-density oxidizer. Given that both tanks can easily hold ~1300 tons (~2.9M lb) of liquid nitrogen, 70 tons is more of a tickle than a test, though, so a magnitude more would need to be delivered to perform even a half-decent bare-minimum cryoproof.
The other distinct possibility is that SpaceX plans to temporarily use one or both of the only two finished orbital pad tanks to store liquid nitrogen for Super Heavy Booster 4’s first cryogenic proof test. Either way, SpaceX has test windows scheduled every day this week, beginning with a six-hour window that opens at 5pm CDT today (Sept 20). Stay tuned to find out what exactly SpaceX plans to test and if the orbital tank farm and its first taste of liquid nitrogen are involved!
Tesla has spent years trying to engineer its way out of the automotive paint shop, one of the most expensive, space-consuming, and environmentally costly steps in vehicle manufacturing. With the Cybercab, Tesla confirmed on X this week that a new reaction injection molding process will embed color directly into the panel itself during production.
“Our new reaction injection molding (RIM) process shrinks Cybercab paint cycles from hours to minutes. This cuts those parts’ manufacturing and supply chain emissions by 35% and eliminating 100% of paint volatile organic compounds (VOCs) emitted in traditional paint methods.” noted Tesla.
While the RIM process isn’t necessarily new and has existed since the 1960s, what makes Tesla’s application notable is how it is being used specifically for exterior body panels that traditionally required a separate paint process after forming.
Tesla’s RIM approach integrates the color directly into the panel material during the molding process itself. The pigment is part of the polymer mix injected into the mold, meaning the panel comes out of the mold already colored, with no separate paint application required. The clear coat or protective layer can be applied at the mold stage or through a much faster post-process than traditional multi-stage painting. Tesla claims this compresses what was a multi-hour paint cycle into minutes per panel.
Tesla’s obsession with killing the paint shop is one of the most consistent threads running through the company’s manufacturing philosophy going back years. As far back as 2018, Musk was trimming paint color options to simplify production, tweeting at the time: “Moving 2 of 7 Tesla colors off menu on Wednesday to simplify manufacturing.” Two years later, in a 2020 Automotive News interview, Musk laid out his broader vision, saying he believed Tesla factories could one day be 1,000 times more efficient than conventional plants, and pointing to the paint shop as one of the biggest sources of waste, cost, and complexity. The Cybertruck was the most extreme expression of that thinking. Tesla chose an unpainted stainless steel exterior partly because it would eliminate the need for a $200 million paint facility at Gigafactory Texas. The stainless approach proved harder and more expensive than anticipated, but the underlying ambition never changed. The Cybercab is what happens when that same ambition meets a manufacturing process that delivers on it.
Lifestyle
Tesla app update makes Robotaxi ownership make a lot more sense
Tesla’s app now shows a live indicator when your car is actively driving itself.
A recent Tesla app update, released last week (4.58.5), gives visibility on whether a vehicle is navigating in its semi-autonomous mode or being drive by a human driver. The updated app now displays a live “Self-Driving” indicator in bright blue text directly beneath the vehicle’s speed readout whenever Full Self-Driving is actively engaged, along with the signature glowing blue navigation path that FSD users see on the main touchscreen. It is a small visual update with meaningful implications for how Tesla owners monitor their vehicles remotely.
The feature was first spotted in the wild by X user Jordan Camina, who shared video of a Hardware 3 Model S displaying the new animation through the app while driving. That detail is significant because it confirms the update is not limited to newer HW4 vehicles. It works across hardware generations, and Tesla confirmed it will eventually support all vehicles regardless of chip platform once both the app and vehicle software are updated. The vehicle side requires software version 2026.20.6.1, which has reached nearly 40% of the fleet so far, as monitored by NotaTeslaApp.
The feature makes the most practical sense when viewed through the lens of Tesla’s expanding robotaxi operation. In a robotaxi context, the owner of a vehicle generating ride revenue has a direct financial and safety interest in knowing whether their car is operating under autonomous control at any given moment. The app’s new FSD indicator gives fleet owners exactly that visibility, the same way a logistics company monitors whether a delivery driver is following the planned route. It also carries implications for Tesla’s insurance model. Tesla’s own insurance product prices premiums in part based on FSD engagement rates, and real-time visibility into when FSD is active creates a feedback loop that could eventually tie directly into policy pricing. For individual owners who have opted their personal vehicles into the robotaxi network, the update effectively turns the Tesla app into a fleet management dashboard, one that tells you whether your car is earning money, whether it is driving itself to do it, and whether everything is operating the way it should from wherever you happen to be.
Tesla expands Robotaxi to Florida, marking its third state for autonomy
As Teslarati has reported, Tesla launched unsupervised robotaxi rides in Miami this summer, a milestone that makes a remote FSD status indicator significantly more practical than a cosmetic feature. When a vehicle is operating as a robotaxi without a driver present, the owner or fleet operator needs a reliable way to confirm autonomy is engaged. The app now provides exactly that.
As noted by NotATeslaApp, The update also arrived alongside a hint buried in the same app version that Tesla plans to use the cabin camera to verify driver identity before FSD can be activated. Pairing identity verification with a live autonomy status indicator points toward the infrastructure Tesla is building for a fleet of driverless vehicles that owners can monitor the way you would track a package delivery.
Elon Musk
California snubs Tesla in its newly passed EV incentive that favors Rivian and Lucid
California passed a $135 million EV incentive that rewards Rivian and Lucid while sidelining Tesla
California just drew a line in the EV incentive sand to put Tesla on the wrong side of it. The state recently passed a $135 million program offering first-time electric vehicle buyers a direct incentive with no application required, but the rules were written in a way that leaves Tesla at a structural disadvantage compared to Rivian and Lucid.
The program caps eligible vehicles at $50,000 for new EVs and $25,000 for used ones. That pricing threshold rules out a significant portion of Tesla’s lineup, though some lower-priced Model 3 and Model Y configurations would still qualify. California-based automakers are exempt from the price cap entirely, regardless of what their vehicles cost. Rivian, headquartered in Irvine, and Lucid, based in the San Francisco Bay Area, both benefit from that exemption. Rivian’s R2 starts at roughly $45,000 but has versions above the cap. Lucid’s Air and Gravity start at $70,990 and $79,990 respectively, well above any threshold a non-California company would face.
California hits Tesla Cybercab and Robotaxi driverless cars with new law
Tesla built its reputation and a significant portion of its early market share in California, where EV adoption has consistently led the nation. The company operates its original factory in Fremont, California, and the state was home to Tesla’s headquarters for most of its existence. That changed in 2021 when Tesla moved its corporate headquarters to Austin, Texas. Since then, the relationship between the company and California Governor Gavin Newsom has been openly adversarial, with Musk and Newsom trading public criticism on multiple occasions.
California’s EV incentive landscape has shifted repeatedly in recent years, and Tesla has previously lost eligibility for state-level programs as its vehicles exceeded income-adjusted price thresholds. The federal $7,500 EV tax credit, which Tesla models have qualified for and lost depending on policy cycles, is no longer available after it expired without renewal, making state-level programs more meaningful to buyers than they have been in years.
The practical impact for buyers is more nuanced than the headline suggests. California residents purchasing a Tesla under $50,000 for the first time can still access the incentive. But the exemption written for California-based manufacturers is a structural advantage that rewards where a company plants its headquarters flag rather than where it builds its products, and Tesla moved that flag to Texas.
The secret behind Tesla’s Cybercab Gold goes well beyond just the color
Tesla app update makes Robotaxi ownership make a lot more sense
