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SpaceX’s orbital Starship launch pad tank farm comes to life for the first time

SpaceX's orbital Starship tank farm has begun venting for the first time in a sign that testing of the storage vessels has finally begun. (NASASpaceflight)

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Update: Two days after a bevy of tanker trucks began to arrive at SpaceX’s orbital Starship launch site with load upon load of cryogenic liquid nitrogen, the company’s custom-built tank farm appears to have taken its very first ‘breaths.’

In other words, at least one of seven massive propellant storage tanks – two of which appear to have been fully completed and insulated – began venting. For a tank like SpaceX’s ground support equipment (GSE) tanks, the level of venting observed can only mean one thing: pressure maintenance during operations with cryogenic fluids. As cryofluids are loaded into empty tanks, they inevitably come into contact with warm pipes and tank walls, rapidly warming a portion of the liquid that then boils into gas. Tanks then need to vent that excess gas to avoid bursting.

In the case of SpaceX’s two completed liquid oxygen GSE tanks and a spate of liquid nitrogen (LN2) deliveries this week, it’s clear that the company has begun the process of testing and activating part of its brand new orbital-class Starship tank farm – beginning with much less risky LN2 proof testing. Filling the two finished LOx tanks with LN2 should also serve the dual purpose of flushing and cleaning them of any debris or contaminants, ensuring that it’s safe to fill them with LOx when the time comes.

For the first time, SpaceX appears to have begun delivering large quantities of cryogenic fluids to Starship’s orbital launch pad – still under construction but fast approaching some level of initial operational capability.

Sometime in the morning on September 19th, a semi-truck carrying a cryogenic liquid nitrogen (LN2) transport trailer arrived at SpaceX’s Starbase launch facilities. Normally, that would be a completely mundane, uninteresting event: SpaceX has used and will continue to use liquid nitrogen to safely proof test Starship prototypes and supercool their liquid methane (LCH4) and oxygen (LOx) propellant for the indefinite future. However, up to now, 100% of all Starbase cryogen deliveries have gone to the suborbital launch site, where two “mounts” and a few concrete aprons have supported all Starship and Super Heavy tests and launches to date.

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Instead, this particular LN2 tanker headed for Starbase’s first orbital tank farm and began to offload its cryogenic liquid cargo at a number of brand new fill stations specifically designed for the task.

Still well under construction and at least a few weeks or months from total complete, Starship’s orbital launch site tank farm will ultimately be a group of eight massive storage tanks surrounded by thousands of feet of insulated plumbing, industrial pumps, a small army of “cryocoolers,” a blockhouse filled with human-sized valves, and much more. Said tank farm has been under construction for the better part of 2021, beginning with work on its concrete foundation this January.

Nine months later, the orbital tank farm is nearly complete. A power distribution and communications blockhouse has been complete for weeks with virtually all the wiring and cabling needed for the orbital launch mount and tower already in place. Several hundred feet of concrete cable and plumbing conduit have been filled with thousands of feet of wires, cables, and pipes and been sealed and buried. The tank farm blockhouse – where a dozen or so massive valves control the flow of propellant to and from the orbital launch mount and tower – is complete save for some final plumbing.

Finally, seven of eight GSE (ground support equipment) tanks have been installed and partially plumbed. Built in the same factory, six are virtually identical to Starship and Super Heavy tanks and will store LOx (3x), LN2 (2x), LCH4 (2x), and around a million gallons of water. Save for one LCH4 tank, all have been installed at the farm and that last tank (known as GSE8) is nearly complete back at the build site. Additionally, to insulate those seven thin, steel storage tanks, SpaceX has contracted with a water/storage tank company to build seven “cryoshells” and said million-gallon water tank.

The water tank was installed months ago and all seven shells are completed and ready to go as of last month. Only two of those seven cryoshells have been installed – and, rather asymmetrically, both on LOx tanks. SpaceX recently rolled the first LN2 tank cryoshell to the farm and could install it soon but as of now, it will likely be weeks before the orbital tank farm will have sleeved, insulated LOx, LN2, and LCH4 tanks ready for testing.

SpaceX appeared to (partially) fill Starship’s orbital launch pad ‘tank farm’ with cryogenic fluid for the first time on Sunday. (Starship Gazer)

At the moment, that’s one of the biggest points of uncertainty standing between SpaceX and the ability to test Super Heavy or Starship at the orbital launch site. It’s entirely unclear if uninsulated GSE tanks can support any kind of substantial testing – like, say, the first full Super Heavy static fire test campaign – before their contents effectively boil off. As such, it’s a bit of mystery why SpaceX then had at least three tanker loads of liquid nitrogen – likely more than 70 tons (~150,000 lb) total – delivered to the orbital tank farm on September 19th.

By all appearances the first time that the farm’s actual main tanks have been filled with anything, that liquid nitrogen seems to have been loaded into one or both of the two insulated LOx tanks. There are two or three main explanations. First, SpaceX could simply be testing those more or less completed tanks with their first cryogenic fluids. Those partial ‘cryo proof’ tests would also help clean and flush out the interior of the LOx tanks, removing mundane debris or contamination that could become a major hazard when submerged in a high-density oxidizer. Given that both tanks can easily hold ~1300 tons (~2.9M lb) of liquid nitrogen, 70 tons is more of a tickle than a test, though, so a magnitude more would need to be delivered to perform even a half-decent bare-minimum cryoproof.

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The other distinct possibility is that SpaceX plans to temporarily use one or both of the only two finished orbital pad tanks to store liquid nitrogen for Super Heavy Booster 4’s first cryogenic proof test. Either way, SpaceX has test windows scheduled every day this week, beginning with a six-hour window that opens at 5pm CDT today (Sept 20). Stay tuned to find out what exactly SpaceX plans to test and if the orbital tank farm and its first taste of liquid nitrogen are involved!

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk confirms Tesla AI6 chip is Project Dojo’s successor

Tesla’s AI5 and AI6 chips are expected to be rolled out to the company’s consumer products.

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Credit: Tim Zaman/Twitter

Earlier this week, reports emerged stating that Tesla has stepped back from its Project Dojo initiative. While the reports were initially framed as a negative development for the electric vehicle maker’s autonomous driving efforts, CEO Elon Musk later noted on X that Tesla was indeed halting its Dojo initiative.

Elon Musk’s Confirmation

As per Musk, Tesla was shuttering Project Dojo because it does not make sense for the company to divide its resources and scale two different AI chip designs. Dojo, after all, is designed to train the company’s autonomous driving program, and thus, it would not be rolled out to Tesla’s consumer products.

In a series of posts on X, Musk stated that it would make sense to just use Tesla’s AI5/AI6 to train its FSD and Autopilot systems. “In a supercomputer cluster, it would make sense to put many AI5/AI6 chips on a board, whether for inference or training, simply to reduce network cabling complexity & cost by a few orders of magnitude,” Musk said.

Tesla’s AI5 and AI6 chips are expected to be rolled out to the company’s consumer products, from Optimus to the Cybercab to the next-generation Roadster.

AI6 is Dojo’s Successor

What was particularly interesting about Musk’s comment was his mention of using AI5/AI6 chips for training. As per Musk, this strategy could be seen as “Dojo 3” in a way, since the performance of Tesla’s AI5 and AI6 chips is already notable. Musk’s comment about using AI6 chips for training caught the eye of many, including Apple and Rivian alumnus Phil Beisel, who noted that “AI6 is now Dojo.”

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“Dojo is Tesla’s AI training supercomputer, built around a custom chip known as the D1. The D1 and AI5/AI6 share many core design elements, particularly the math operations used in neural networks (e.g., matrix multiplication) and highly parallel processing.

“Dojo had a unique feature: chips arranged in a 5×5 grid using a system-on-wafer design, with etched interconnects enabling high-speed data transfer. In a sense, Dojo will live on as the generalized AI6. Going forward, all efforts will focus on AI6,” the tech veteran wrote in a post on X.

Elon Musk confirmed the Apple alumnus’ musings, with the CEO responding with a “bullseye” emoji. Musk is evidently excited for Tesla’s AI6 chip, which is expected to produced by Samsung’s upcoming Texas fabrication facility. In a post on X, Musk stated that he would personally be walking Samsung’s line to accelerate the output of Tesla’s AI6 computers.

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Cybertruck

Tesla’s new upgrade makes the Cybertruck extra-terrestrial

The upgrade was announced by the electric vehicle maker on social media platform X.

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Credit: Tesla

It took a while, but the Tesla Cybertruck’s rock sliders and battery armor upgrades have finally arrived. The upgrade was announced by the electric vehicle maker on social media platform X, to much appreciation from Cybertruck owners.

Tesla Releases Cybertruck Armor Package

As could be seen in Tesla’s official Shop, the Cybertruck Terrestrial Armor Package is available only for Foundation Series units for now, though non-Foundation Series vehicles should have access to the upgrade around September 2025. Price-wise, the armor package is quite reasonable at $3,500.

For that price, Cybertruck owners would be able to acquire enhanced rock sliders and an underbody battery shield that should allow the all-electric pickup truck to go through harsh terrain without any issues. Each purchase of the Terrestrial Armor Package includes 1 Underbody shield, 1 Left side structural rocker, and 1 Right side structural rocker.

Most importantly, the Armor Package’s price includes shipment to the customer’s preferred Tesla Service Center and installation.

Extra-Terrestrial

Tesla describes its Cybertruck Armor Package as follows: “Get extra-terrestrial. The Cybertruck Terrestrial Armor Package includes enhanced rock sliders and an underbody battery shield to provide greater protection from rocks and debris when off-roading on tough terrain. The rock sliders are constructed from coated steel and the underbody battery shield is constructed from aluminum for greater protection against scraping.”

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Initial impressions from a Cybertruck owner who was fortunate enough to test the Armor Package in real-world off-road conditions have been positive. The item’s pricing also seems to be quite appreciated by Cybertruck owners in forums such as the Cybertruck Owners Club, with some members stating that they would be acquiring the package for their own all-electric pickup trucks.

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Tesla Model Y L reportedly entered mass production in Giga Shanghai

The vehicle is expected to be a larger version of the best-selling Model Y crossover.

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Credit: Tesla Asia/X

Reports from industry watchers in China have suggested that the Tesla Model Y L has started mass production at Gigafactory Shanghai. The vehicle is expected to be a larger version of the best-selling Model Y crossover, offering three rows and six seats thanks to a longer wheelbase.

Tesla Model Y L Production Rumors

Reports about the new Model Y variant’s alleged milestone were initially shared on Weibo, with some industry watchers stating that the vehicle has already started mass production. Tesla China is reportedly surveying which of its domestic stores would have the first display units of the six-seat Model Y. 

The Model Y L’s steady march towards production was evident this past week, with recent reports indicating that the vehicle’s key specs have already been listed in the China Ministry of Industry and Information Technology’s (MIIT) latest batch of new energy vehicle models that are eligible for vehicle purchase tax exemptions.

As per the MIIT’s list, the Model Y L will be a dual motor vehicle that is equipped with an 82.0-kWh lithium-ion battery from LG Energy Solution. The vehicle will feature six seats with two captain seats on the second row, as well as a CLTC range of 751 km. 

Tesla Model Y L Potential

The potential of the Model Y L is vast, considering that it is produced in the existing Model Y lines of Tesla’s factories. This should slash new vehicle tooling costs and potential ramp-up issues. Three-row SUVs also command a pretty notable market that has mostly only been accessed by the more expensive Model X. With the Model Y L’s lower price, Tesla could become more competitive in the three-row SUV segment.

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As noted by longtime Tesla owner and investor @_SFTahoe, the Model Y L could also become a more premium option for the company’s Robotaxi business, thanks to its second row captain seats and spacious interior. The expansion of Model Y L Robotaxis should also be impressive considering Tesla’s mastery of mass manufacturing techniques. 

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