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SpaceX Starship pop test opens the door for 60,000 foot hop [update]
SpaceX has successfully destroyed a Starship ‘test tank’ for the fourth time, opening the door for the first high-altitude prototype to roll to the launch pad as soon as tomorrow.
The culmination of three nights and more than 20 hours of concerted effort, SpaceX was finally able to fill Starship test tank SN7.1 with several hundred tons of liquid nitrogen before dawn on September 23rd. With just an hour left in the day’s test window, SpaceX closed the tank’s vents, allowing its cryogenic contents to boil into gas and expand with no outlet. At 4:57 am CDT, SN7.1 burst, bringing its lengthy test campaign to a decisive end.
A handful of hours later, new road closure notices revealed SpaceX’s plan to roll Starship SN8 – the first full-size prototype and first ship meant for high-altitude testing – from its Boca Chica factory to the launch site.
Update: All road closures planned for Starship SN8’s roll to the launch pad (Sept 24) and first test campaign (Sept 27-29) have been canceled. Stay tuned for updates on the high-altitude prototype’s test schedule.
Short of new information from SpaceX or CEO Elon Musk, little is known about the results of SN7.1’s lengthy test campaign, but the fact that it survived two nights of nondestructive testing – including the use of hydraulic rams to simulate Raptor thrust – effectively clears Starship SN8 for suborbital testing. Based on a speculative, amateur analysis of the aftermath of SN7.1’s burst test, it can also be tentatively concluded that the tank failed almost exactly where one would expect it to: the in-situ weld attaching the upper tank dome to SN7.1’s steel ring hull.
SN7.1’s forward dome appears to have cleanly sheared off around much of its circumferential weld joint – exactly what one would theoretically expect from a good, uniform weld. Assuming that SN7.1 reached pressures well above 8.5 bar (~125 psi) before it burst, the tank’s final test can likely be deemed a success.
The very same day SpaceX kicked off what would become Starship SN7.1’s last burst test attempt, teams worked to install functional flaps on a full-scale Starship prototype (SN8) for the first time ever. Effectively answering the question of whether SpaceX would fully outfit the ship with a nosecone and flaps before its first acceptance tests, SN7.1’s successful pop was followed by road closure notices for SN8’s transport to the launch pad around dawn on September 24th and cryptic “SN8 Testing” as early as September 27th.
As of September 23rd, SN8’s twin aft flaps – large aerodynamic control surfaces meant to stabilize free-falling Starships – have been fully installed alongside ‘aerocovers’ that will protect each flap’s control mechanisms. The only hardware Starship SN8 is missing is a ~20m (~60 ft) tall nosecone, two smaller forward flaps, and the plumbing needed to access a smaller liquid oxygen “header” tank located in the tip of said nose.
At the moment, SpaceX has installed one Starship nosecone prototype atop five unpressurized rings – creating a full nosecone stack. That particular prototype has no liquid oxygen header tank, however, meaning that SpaceX would likely need at least a day or two to weld one of the noses with a header tank atop one of several finished five-ring sections. In other words, to transport SN8 to the pad tomorrow, there’s almost no chance that SpaceX will have time to finish and install a proper nosecone on the prototype, meaning that the company has chosen to test the Starship before that milestone.
Doing so should reduce any inconvenience caused by vehicle failure in the event that Starship SN8’s acceptance test campaign doesn’t go as planned. In hindsight, the inclusion of Starship SN8’s aft flaps and aerocovers during the ship’s first major tests was likely a necessity, given that almost half of each flap and its support structure is installed directly to the skin of its liquid oxygen tank. Theoretically, when chilled to the temperature of liquid nitrogen or oxygen, the diameter of the stainless steel rings Starship SN8 is built out of could shrink by as much as 0.3% (~20 mm or ~0.8 in).
Only half of Starship SN8’s aft flaps will be directly subject to that tank contraction, resulting in a relatively complex environment for such a large, high-stress mechanical system. As such, testing flap actuation under cryogenic loads is likely a critical part of SN8’s cryogenic proof test, otherwise meant to demonstrate the structural integrity and functionality of Starship’s propellant tanks. If SN8 rolls to SpaceX’s launch facilities on schedule, the Starship’s first cryogenic proof test could begin as early as 9pm CDT (UTC-5) on Sunday, September 27th.
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Tesla’s dedicated factory for building up to ten million Optimus units is officially under construction at Gigafactory Texas.
Drone footage released on May 27 by Giga Texas observer Joe Tegtmeyer captures the significant milestone of the first steel structure officially standing at Tesla’s new Optimus factory on the North Campus of the facility.
Phase two of land reclamation is advancing steadily, and the progress will let the new building extend nearly the full length of the main Giga Texas factory, potentially exceeding 4,000 feet, while measuring somewhere between 50 and 70 meters narrower. Extensive foundation work is proceeding as well.
Big news at the new Optimus 10m/y factory construction site today! The 1st steel structure has been erected & as expected the second phase of land reclamation is underway.
This will allow this new factory to grow to nearly the same length as the main Giga Texas factory,… pic.twitter.com/FidRLV6XpU
— Joe Tegtmeyer 🚀 🤠🛸😎 (@JoeTegtmeyer) May 27, 2026
This facility forms a central element of Tesla’s broader North Campus expansion at Giga Texas. The project will add more than 5.2 million square feet of new industrial space. It sits alongside other advanced developments, including a Terafab for next-gen AI chips. The scale reflects Tesla’s commitment to transforming humanoid robotics into a core pillar of the company’s future.
Musk has said that Optimus will be the biggest product in the world on several occasions. He believes it will be Tesla’s biggest valuation contributor.
Tesla prepares to expand Giga Texas with new Optimus production plant
Tesla plans to build about 10 million robots at the site annually once it is completed, which would be about 27,000 units each day.
The Optimus plant at Giga Texas is part of Tesla’s phased strategy for Optimus manufacturing. In an effort to start production of the robot well before the Giga Texas plant is complete, Tesla ended production of the Model S and Model X vehicles, which were built in Fremont, California, to make way for initial Optimus manufacturing efforts.
Production there will start in either July or August of this year, and early units will support internal factory tasks while the team gathers real-world data to refine processes. The Gigafactory Texas facility will house a second-gen production line. It targets high-volume output starting in Summer 2027.
Musk has repeatedly described Optimus as potentially more valuable than Tesla’s entire vehicle business. Current versions are already completing minor tasks around various facilities, while Tesla continues to refine its abilities and add new features.
Tesla’s total investment could reach several billion dollars. Significant challenges lie ahead, including the creation of an entirely new manufacturing ecosystem, the refinement of AI systems for dependable autonomy, and the development of reliable supply chains for actuators, sensors, and other components.
Nevertheless, the visible progress at Giga Texas highlights Tesla’s capacity to translate ambitious concepts into physical reality.
Tesla’s Optimus factory stands as much more than a simple expansion project, as it is quite literally the second phase of what could potentially be the biggest product ever. With construction beginning, 2027 is poised to become a transformative year for Tesla, as it evolves even further from an electric vehicle leader into a pioneer of intelligent, general-purpose machines.
Tesla Vice President of Vehicle Engineering, Lars Moravy, recently revealed the company has thought about introducing a Plaid powertrain on the Model 3, but there could be some challenges involved.
On the Ride the Lightning podcast, Moravy revealed that he thinks about a Plaid Model 3 “all the time,” and it certainly has a place in Tesla’s potential lineup of future vehicles.
Now that the Plaid powertrain is technically defunct due to the newfound absence of the Model S and Model X, Tesla could find a way to reintroduce the lightning-quick trim level to its mass-market vehicles.
But there are going to be some challenges with it. Moravy said that the Model 3 Plaid would likely adopt the carbon-sleeved motors that the Model S Plaid had. However, packaging would be a major challenge, as Moravy said on the podcast, it would be a “tight engineering squeeze.”
It’s important to note that there are no active production plans for the Model 3 Plaid at this point, but it’s also worth noting that with the Model S and Model X Plaid no longer available, Tesla would likely be willing to introduce something that is even more white-knuckle than the Model 3 Performance, which already boasts a 2.9-second 0-60 MPH acceleration rate and a top speed of 163 MPH.
Of course, there is the Roadster, but we don’t know when that will exactly make it to market, and we know that, for sure, it will not be accessible to many.
Tesla unveils juicy new detail on the Roadster and hints at new unveil timeline
Tesla has prided itself in building some of the best cars out there, but they’re also interested in building cars that are simply fun to be in.
A Plaid Model 3 could truly push the limits and could end up being one of the best cars Tesla will ever build, especially if it can shave off at least half of a second from its 0-60 MPH time and increase its top speed slightly.
More than anything, the real changes will be in the ride and aerodynamics. Tesla improving things like the suspension, handling, and downforce will be the true trademarks of its Plaid powertrain; putting it in the Model 3 could be a great move for the company and for customers interested in high-end performance.
Elon Musk
NASA’s first human outpost on the Moon starts now – SpaceX on deck
NASA named the rovers, landers, and vendors that will build America’s first Moon Base.
NASA has laid out its most detailed Moon Base plan to date, describing a permanent outpost near the Moon’s south pole that the agency intends to build over the coming decade as a direct stepping stone to Mars. “The Moon Base will be America’s and humanity’s first outpost on another celestial world,” NASA Administrator Jared Isaacman said, adding that every mission crewed and uncrewed “will be a learning opportunity as we return to the lunar surface, build the infrastructure to stay, and master the skills required to live and operate in one of the most demanding and dangerous environments imaginable.”
The plan is structured in three phases involving both uncrewed and crewed missions to deliver equipment, vehicles, and infrastructure to the surface, with the first three moon base missions targeted to launch before the end of 2026.
Moon Base I, targeting fall 2026, will use Blue Origin’s Blue Moon Mark 1 lander to deliver scientific instruments to the Shackleton Connecting Ridge, the same region where Artemis astronauts will land. Moon Base II will send Astrobotic’s Griffin lander carrying more than 1,100 pounds of cargo including Astrolab’s FLIP rover to begin developing mobility systems on the surface. Moon Base III will carry the Lunar Vertex science mission on Intuitive Machines’ Nova-C Trinity lander to study lunar swirls near the south pole, with ESA and Korean science payloads aboard.
On the rover side, NASA awarded Astrolab $219 million and Lunar Outpost $220 million to build the first phase of Lunar Terrain Vehicles, with both rovers targeted for deployment to the lunar surface by 2028. Astrolab’s crewed rover weighs roughly 2,000 pounds and can reach over 6 mph. Lunar Outpost’s Pegasus rover can operate autonomously or via remote control at over 9 mph. Blue Origin separately received $188 million with an option worth $280.4 million to deliver cargo landers for rover transport.
NASA also confirmed that MoonFall, a mission deploying four survey drones to scout Artemis landing sites, has selected Firefly Aerospace to build the transport spacecraft, with a 2028 launch target.
SpaceX sits at the center of that commercial layer. SpaceX holds the NASA Human Landing System contract for the Starship-derived lander that will put astronauts on the surface under Artemis IV, currently targeting 2028. Before that can happen, SpaceX must demonstrate in-orbit propellant transfer at scale, a process requiring multiple Starship tanker launches to fuel a single mission. Water ice at the lunar south pole is central to the base’s long-term viability, as it can be converted into drinking water, breathable oxygen, and rocket fuel, directly reducing dependence on Earth resupply. That resource loop becomes far more practical if Starship can land and be refueled on or near the Moon itself.
Elon Musk has publicly stated that Starship V3, which recently completed its first flight, should be capable enough for initial Mars missions. The Moon Base plan announced Tuesday is the infrastructure layer that connects everything between those two ambitions, and SpaceX is the only American company currently contracted to build the rocket that gets humans to either destination.
Tesla’s dedicated Optimus factory construction officially underway at Giga Texas
Tesla teases going Plaid Mode with the Model 3
