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SpaceX Starship prototype speeding towards launch pad for first Raptor engine tests

SpaceX's Starship factory continues to churn out and assemble components, speeding the third full-scale prototype towards its first tests and flights. (NASASpaceflight - bocachicagal)

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SpaceX continues to build full-scale Starship hardware at a jaw-dropping pace, testing the limits of rocket production to complete the fifth full-scale prototype in three months and prepare the ship for its first Raptor engine ignition tests.

This time around, SpaceX CEO Elon Musk is fairly confident that the latest Starship prototype – known as serial number 3 (SN3) – has the best chance yet of becoming the first full-scale ship to pass acceptance tests and kick off a Raptor engine static fire campaign. A step further, if said static fires go according to plan, Starship SN3 could become the first full-scale vehicle of its kind to perform controlled flight tests.

Starship SN3 will thus attempt to follow in the footsteps of Starhopper and hopefully avoid an unintentional launch debut similar to the one that destroyed Starship SN1 earlier this month. A successful Starship flight test powered by three Raptor engines would be a major bode of confidence in the upgraded rocket factory SpaceX is building in South Texas. Musk recently made it clear that setting up the machine that builds the machine is currently just as important as individual Starship tests. Thankfully, given that SpaceX is already managing to build colossal rocket prototypes in a matter of weeks for what has to be pennies on the dollar, all with a team of just a few hundred people, the next Starship test campaign is likely just a week or two away.

SpaceX’s third Starship prototype is moving quickly towards test- and flight-readiness. (NASASpaceflight – bocachicagal)

On March 9th, Musk revealed that the Starship SN2 prototype – an incomplete tank repurposed for specific testing – had passed a proof test with flying colors. SN2’s brief test campaign managed to prove that SpaceX had already fixed the weak point believed to have destroyed Starship SN1 less than two weeks prior. Featuring a redesigned engine section and thrust structure (or “thrust puck,” per Musk), the Starship SN2 test tank survived pressure testing and even made it through engine thrust simulations with the help of an industrial-scale hydraulic jack.

Transformed into a test tank, Starship SN2 successfully passed its proof tests on March 8th, paving the way for SN3+ to aim higher. (NASASpaceflight – bocachicagal)

While the tank passed its tests looking no worse for wear, the last-second design changes SpaceX had to make to rapidly perform thrust structure verification testing made it impossible to repurpose for any alternative use. Starship SN2 has thus been relegated to the scrapyard, a technical necessity but also a sign of both the program’s high rate of progress and low prototype cost. SpaceX’s Boca Chica factory has already more or less completed a new engine section for Starship SN3 and is probably just a day or two away from integrating it with the rest of the steel vehicle.

Less than three days after SpaceX’s brand new vehicle assembly building (VAB) had a single, small Starship section sat inside it, two additional sections of Starship SN3’s tank section departed their fabrication tents and were stacked on March 18th. Less than a day later, the third segment of the rocket’s tank section capped off the two that were stacked the day before. Once those three stacked sections are fully welded together to form a single, cohesive piece of steel, it will need to be stacked atop the aft tank dome and thrust structure to effectively complete Starship SN3’s tank section.

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Starship SN3’s forward (top) tank dome section is pictured inside a partially-finished vertical/vehicle assembly building (VAB) on March 16th. (NASASpaceflight – bocachicagal)
Three of four main sections of Starship SN3’s tank are pictured here on March 18th shortly before the first tank section stacking. (NASASpaceflight – bocachicagal)
Less than 24 hours after the first SN3 stacking, three of four of the Starship’s tank segments were stacked. (NASASpaceflight – bocachicagal)
Starship SN3’s thrust structure and aft dome was flipped on March 18th and will likely be ready for installation just a day or two from now. (NASASpaceflight – bocachicagal)

After all four sections are joined, technicians will need to install a few internal parts, but most remaining work mainly involves running wiring and plumbing for power, communications, propellant management, and pressurization. More likely than not, SpaceX replicate its Starship Mk1 and SN1 testing strategy and bring Starship SN3’s tank section to the launch pad for proof testing as soon as outfitting is complete. If the rocket passes proof testing, SpaceX can – for the first time – install functional Raptor engines on a full-scale Starship prototype and begin a crucial wet dress rehearsal (WDR) and static fire test campaign.

At the current rate of progress, SpaceX could easily be ready to transport Starship SN3 to the pad within the next week, give or take. Stay tuned for updates as the company works to quickly finish SN3 integration and move onto the testing phase.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Celebrating SpaceX’s Falcon Heavy Tesla Roadster launch, seven years later (Op-Ed)

Seven years later, the question is no longer “What if this works?” It’s “How far does this go?”

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SpaceX's first Falcon Heavy launch also happened to be a strategic and successful test of Falcon upper stage coast capabilities. (SpaceX)

When Falcon Heavy lifted off in February 2018 with Elon Musk’s personal Tesla Roadster as its payload, SpaceX was at a much different place. So was Tesla. It was unclear whether Falcon Heavy was feasible at all, and Tesla was in the depths of Model 3 production hell.

At the time, Tesla’s market capitalization hovered around $55–60 billion, an amount critics argued was already grossly overvalued. SpaceX, on the other hand, was an aggressive private launch provider known for taking risks that traditional aerospace companies avoided.

The Roadster launch was bold by design. Falcon Heavy’s maiden mission carried no paying payload, no government satellite, just a car drifting past Earth with David Bowie playing in the background. To many, it looked like a stunt. For Elon Musk and the SpaceX team, it was a bold statement: there should be some things in the world that simply inspire people.

Inspire it did, and seven years later, SpaceX and Tesla’s results speak for themselves.

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Credit: SpaceX

Today, Tesla is the world’s most valuable automaker, with a market capitalization of roughly $1.54 trillion. The Model Y has become the best-selling car in the world by volume for three consecutive years, a scenario that would have sounded insane in 2018. Tesla has also pushed autonomy to a point where its vehicles can navigate complex real-world environments using vision alone.

And then there is Optimus. What began as a literal man in a suit has evolved into a humanoid robot program that Musk now describes as potential Von Neumann machines: systems capable of building civilizations beyond Earth. Whether that vision takes decades or less, one thing is evident: Tesla is no longer just a car company. It is positioning itself at the intersection of AI, robotics, and manufacturing.

SpaceX’s trajectory has been just as dramatic.

The Falcon 9 has become the undisputed workhorse of the global launch industry, having completed more than 600 missions to date. Of those, SpaceX has successfully landed a Falcon booster more than 560 times. The Falcon 9 flies more often than all other active launch vehicles combined, routinely lifting off multiple times per week.

Falcon Heavy successfully clears the tower after its maiden launch, February 6, 2018. (Tom Cross)

Falcon 9 has ferried astronauts to and from the International Space Station via Crew Dragon, restored U.S. human spaceflight capability, and even stepped in to safely return NASA astronauts Butch Wilmore and Suni Williams when circumstances demanded it.

Starlink, once a controversial idea, now dominates the satellite communications industry, providing broadband connectivity across the globe and reshaping how space-based networks are deployed. SpaceX itself, following its merger with xAI, is now valued at roughly $1.25 trillion and is widely expected to pursue what could become the largest IPO in history.

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And then there is Starship, Elon Musk’s fully reusable launch system designed not just to reach orbit, but to make humans multiplanetary. In 2018, the idea was still aspirational. Today, it is under active development, flight-tested in public view, and central to NASA’s future lunar plans.

In hindsight, Falcon Heavy’s maiden flight with Elon Musk’s personal Tesla Roadster was never really about a car in space. It was a signal that SpaceX and Tesla were willing to think bigger, move faster, and accept risks others wouldn’t.

The Roadster is still out there, orbiting the Sun. Seven years later, the question is no longer “What if this works?” It’s “How far does this go?”

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Energy

Tesla launches Cybertruck vehicle-to-grid program in Texas

The initiative was announced by the official Tesla Energy account on social media platform X.

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Credit: Tesla

Tesla has launched a vehicle-to-grid (V2G) program in Texas, allowing eligible Cybertruck owners to send energy back to the grid during high-demand events and receive compensation on their utility bills. 

The initiative, dubbed Powershare Grid Support, was announced by the official Tesla Energy account on social media platform X.

Texas’ Cybertruck V2G program

In its post on X, Tesla Energy confirmed that vehicle-to-grid functionality is “coming soon,” starting with select Texas markets. Under the new Powershare Grid Support program, owners of the Cybertruck equipped with Powershare home backup hardware can opt in through the Tesla app and participate in short-notice grid stress events.

During these events, the Cybertruck automatically discharges excess energy back to the grid, supporting local utilities such as CenterPoint Energy and Oncor. In return, participants receive compensation in the form of bill credits. Tesla noted that the program is currently invitation-only as part of an early adopter rollout.

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The launch builds on the Cybertruck’s existing Powershare capability, which allows the vehicle to provide up to 11.5 kW of power for home backup. Tesla added that the program is expected to expand to California next, with eligibility tied to utilities such as PG&E, SCE, and SDG&E.

Powershare Grid Support

To participate in Texas, Cybertruck owners must live in areas served by CenterPoint Energy or Oncor, have Powershare equipment installed, enroll in the Tesla Electric Drive plan, and opt in through the Tesla app. Once enrolled, vehicles would be able to contribute power during high-demand events, helping stabilize the grid.

Tesla noted that events may occur with little notice, so participants are encouraged to keep their Cybertrucks plugged in when at home and to manage their discharge limits based on personal needs. Compensation varies depending on the electricity plan, similar to how Powerwall owners in some regions have earned substantial credits by participating in Virtual Power Plant (VPP) programs.

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Samsung nears Tesla AI chip ramp with early approval at TX factory

This marks a key step towards the tech giant’s production of Tesla’s next-generation AI5 chips in the United States.

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Image used with permission for Teslarati. (Credit: Tom Cross)

Samsung has received temporary approval to begin limited operations at its semiconductor plant in Taylor, Texas.

This marks a key step towards the tech giant’s production of Tesla’s next-generation AI5 chips in the United States.

Samsung clears early operations hurdle

As noted in a report from Korea JoongAng Daily, Samsung Electronics has secured temporary certificates of occupancy (TCOs) for a portion of its semiconductor facility in Taylor. This should allow the facility to start operations ahead of full completion later this year.

City officials confirmed that approximately 88,000 square feet of Samsung’s Fab 1 building has received temporary approval, with additional areas expected to follow. The overall timeline for permitting the remaining sections has not yet been finalized.

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Samsung’s Taylor facility is expected to manufacture Tesla’s AI5 chips once mass production begins in the second half of the year. The facility is also expected to produce Tesla’s upcoming AI6 chips. 

Tesla CEO Elon Musk recently stated that the design for AI5 is nearly complete, and the development of AI6 is already underway. Musk has previously outlined an aggressive roadmap targeting nine-month design cycles for successive generations of its AI chips.

Samsung’s U.S. expansion

Construction at the Taylor site remains on schedule. Reports indicate Samsung plans to begin testing extreme ultraviolet (EUV) lithography equipment next month, a critical step for producing advanced 2-nanometer semiconductors.

Samsung is expected to complete 6 million square feet of floor space at the site by the end of this year, with an additional 1 million square feet planned by 2028. The full campus spans more than 1,200 acres.

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Beyond Tesla, Samsung Foundry is also pursuing additional U.S. customers as demand for AI and high-performance computing chips accelerates. Company executives have stated that Samsung is looking to achieve more than 130% growth in 2-nanometer chip orders this year.

One of Samsung’s biggest rivals, TSMC, is also looking to expand its footprint in the United States, with reports suggesting that the company is considering expanding its Arizona facility to as many as 11 total plants. TSMC is also expected to produce Tesla’s AI5 chips. 

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