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SpaceX Starship prototype speeding towards launch pad for first Raptor engine tests

SpaceX's Starship factory continues to churn out and assemble components, speeding the third full-scale prototype towards its first tests and flights. (NASASpaceflight - bocachicagal)

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SpaceX continues to build full-scale Starship hardware at a jaw-dropping pace, testing the limits of rocket production to complete the fifth full-scale prototype in three months and prepare the ship for its first Raptor engine ignition tests.

This time around, SpaceX CEO Elon Musk is fairly confident that the latest Starship prototype – known as serial number 3 (SN3) – has the best chance yet of becoming the first full-scale ship to pass acceptance tests and kick off a Raptor engine static fire campaign. A step further, if said static fires go according to plan, Starship SN3 could become the first full-scale vehicle of its kind to perform controlled flight tests.

Starship SN3 will thus attempt to follow in the footsteps of Starhopper and hopefully avoid an unintentional launch debut similar to the one that destroyed Starship SN1 earlier this month. A successful Starship flight test powered by three Raptor engines would be a major bode of confidence in the upgraded rocket factory SpaceX is building in South Texas. Musk recently made it clear that setting up the machine that builds the machine is currently just as important as individual Starship tests. Thankfully, given that SpaceX is already managing to build colossal rocket prototypes in a matter of weeks for what has to be pennies on the dollar, all with a team of just a few hundred people, the next Starship test campaign is likely just a week or two away.

SpaceX’s third Starship prototype is moving quickly towards test- and flight-readiness. (NASASpaceflight – bocachicagal)

On March 9th, Musk revealed that the Starship SN2 prototype – an incomplete tank repurposed for specific testing – had passed a proof test with flying colors. SN2’s brief test campaign managed to prove that SpaceX had already fixed the weak point believed to have destroyed Starship SN1 less than two weeks prior. Featuring a redesigned engine section and thrust structure (or “thrust puck,” per Musk), the Starship SN2 test tank survived pressure testing and even made it through engine thrust simulations with the help of an industrial-scale hydraulic jack.

Transformed into a test tank, Starship SN2 successfully passed its proof tests on March 8th, paving the way for SN3+ to aim higher. (NASASpaceflight – bocachicagal)

While the tank passed its tests looking no worse for wear, the last-second design changes SpaceX had to make to rapidly perform thrust structure verification testing made it impossible to repurpose for any alternative use. Starship SN2 has thus been relegated to the scrapyard, a technical necessity but also a sign of both the program’s high rate of progress and low prototype cost. SpaceX’s Boca Chica factory has already more or less completed a new engine section for Starship SN3 and is probably just a day or two away from integrating it with the rest of the steel vehicle.

Less than three days after SpaceX’s brand new vehicle assembly building (VAB) had a single, small Starship section sat inside it, two additional sections of Starship SN3’s tank section departed their fabrication tents and were stacked on March 18th. Less than a day later, the third segment of the rocket’s tank section capped off the two that were stacked the day before. Once those three stacked sections are fully welded together to form a single, cohesive piece of steel, it will need to be stacked atop the aft tank dome and thrust structure to effectively complete Starship SN3’s tank section.

Starship SN3’s forward (top) tank dome section is pictured inside a partially-finished vertical/vehicle assembly building (VAB) on March 16th. (NASASpaceflight – bocachicagal)
Three of four main sections of Starship SN3’s tank are pictured here on March 18th shortly before the first tank section stacking. (NASASpaceflight – bocachicagal)
Less than 24 hours after the first SN3 stacking, three of four of the Starship’s tank segments were stacked. (NASASpaceflight – bocachicagal)
Starship SN3’s thrust structure and aft dome was flipped on March 18th and will likely be ready for installation just a day or two from now. (NASASpaceflight – bocachicagal)

After all four sections are joined, technicians will need to install a few internal parts, but most remaining work mainly involves running wiring and plumbing for power, communications, propellant management, and pressurization. More likely than not, SpaceX replicate its Starship Mk1 and SN1 testing strategy and bring Starship SN3’s tank section to the launch pad for proof testing as soon as outfitting is complete. If the rocket passes proof testing, SpaceX can – for the first time – install functional Raptor engines on a full-scale Starship prototype and begin a crucial wet dress rehearsal (WDR) and static fire test campaign.

At the current rate of progress, SpaceX could easily be ready to transport Starship SN3 to the pad within the next week, give or take. Stay tuned for updates as the company works to quickly finish SN3 integration and move onto the testing phase.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla hints toward Premium Robotaxi offering with Model S testing

Why Tesla has chosen to use a couple of Model S units must have a reason; the company is calculated in its engineering and data collection efforts, so this is definitely more than “we just felt like giving our drivers a change of scenery.”

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Credit: Sawyer Merritt | X

Tesla Model S vehicles were spotted performing validation testing with LiDAR rigs in California today, a pretty big switch-up compared to what we are used to seeing on the roads.

Tesla utilizes the Model Y crossover for its Robotaxi fleet. It is adequately sized, the most popular vehicle in its lineup, and is suitable for a wide variety of applications. It provides enough luxury for a single rider, but enough room for several passengers, if needed.

However, the testing has seemingly expanded to one of Tesla’s premium flagship offerings, as the Model S was spotted with the validation equipment that is seen entirely with Model Y vehicles. We have written several articles on Robotaxi testing mules being spotted across the United States, but this is a first:

Why Tesla has chosen to use a couple of Model S units must have a reason; the company is calculated in its engineering and data collection efforts, so this is definitely more than “we just felt like giving our drivers a change of scenery.”

It seems to hint that Tesla could add a premium, more luxury offering to its Robotaxi platform eventually. Think about it: Uber has Uber Black, Lyft has Lyft Black. These vehicles and services are associated with a more premium cost as they combine luxury models with more catered transportation options.

Tesla could be testing the waters here, and it could be thinking of adding the Model S to its fleet of ride-hailing vehicles.

Reluctant to remove the Model S from its production plans completely despite its low volume contributions to the overall mission of transitioning the world to sustainable energy, the flagship sedan has always meant something. CEO Elon Musk referred to it, along with its sibling Model X, as continuing on production lines due to “sentimental reasons.”

However, its purpose might have been expanded to justify keeping it around, and why not? It is a cozy, premium offering, and it would be great for those who want a little more luxury and are willing to pay a few extra dollars.

Of course, none of this is even close to confirmed. However, it is reasonable to speculate that the Model S could be a potential addition to the Robotaxi fleet. It’s capable of all the same things the Model Y is, but with more luxuriousness, and it could be the perfect addition to the futuristic fleet.

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Rivian unveils self-driving chip and autonomy plans to compete with Tesla

Rivian, a mainstay in the world of electric vehicle startups, said it plans to roll out an Autonomy+ subscription and one-time purchase program, priced at $49.99 per month and $2,500 up front, respectively, for access to its self-driving suite.

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Credit: Rivian

Rivian unveiled its self-driving chip and autonomy plans to compete with Tesla and others at its AI and Autonomy Day on Thursday in Palo Alto, California.

Rivian, a mainstay in the world of electric vehicle startups, said it plans to roll out an Autonomy+ subscription and one-time purchase program, priced at $49.99 per month and $2,500 up front, respectively, for access to its self-driving suite.

CEO RJ Scaringe said it will learn and become more confident and robust as more miles are driven and it gathers more data. This is what Tesla uses through a neural network, as it uses deep learning to improve with every mile traveled.

He said:

“I couldn’t be more excited for the work our teams are driving in autonomy and AI. Our updated hardware platform, which includes our in-house 1600 sparse TOPS inference chip, will enable us to achieve dramatic progress in self-driving to ultimately deliver on our goal of delivering L4. This represents an inflection point for the ownership experience – ultimately being able to give customers their time back when in the car.”

At first, Rivian plans to offer the service to personally-owned vehicles, and not operate as a ride-hailing service. However, ride-sharing is in the plans for the future, he said:

“While our initial focus will be on personally owned vehicles, which today represent a vast majority of the miles to the United States, this also enables us to pursue opportunities in the rideshare space.”

The Hardware

Rivian is not using a vision-only approach as Tesla does, and instead will rely on 11 cameras, five radar sensors, and a single LiDAR that will face forward.

It is also developing a chip in-house, which will be manufactured by TSMC, a supplier of Tesla’s as well. The chip will be known as RAP1 and will be about 50 times as powerful as the chip that is currently in Rivian vehicles. It will also do more than 800 trillion calculations every second.

RAP1 powers the Autonomy Compute Module 3, known as ACM3, which is Rivian’s third-generation autonomy computer.

ACM3 specs include:

  • 1600 sparse INT8 TOPS (Trillion Operations Per Second).
  • The processing power of 5 billion pixels per second.
  • RAP1 features RivLink, a low-latency interconnect technology allowing chips to be connected to multiply processing power, making it inherently extensible.
  • RAP1 is enabled by an in-house developed AI compiler and platform software

As far as LiDAR, Rivian plans to use it in forthcoming R2 cars to enable SAE Level 4 automated driving, which would allow people to sit in the back and, according to the agency’s ratings, “will not require you to take over driving.”

More Details

Rivian said it will also roll out advancements to the second-generation R1 vehicles in the near term with the addition of UHF, or Universal Hands-Free, which will be available on over 3.5 million miles of roadway in the U.S. and Canada.

Rivian will now join the competitive ranks with Tesla, Waymo, Zoox, and others, who are all in the race for autonomy.

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Tesla partners with Lemonade for new insurance program

Tesla recently was offered “almost free” coverage for Full Self-Driving by Lemonade’s Shai Wininger, President and Co-founder, who said it would be “happy to explore insuring Tesla FSD miles for (almost) free.”

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Credit: Tesla

Tesla owners in California, Oregon, and Arizona can now use Lemonade Insurance, the firm that recently said it could cover Full Self-Driving miles for “almost free.”

Lemonade, which offered the new service through its app, has three distinct advantages, it says:

  • Direct Connection for no telematics device needed
  • Better customer service
  • Smarter pricing

The company is known for offering unique, fee-based insurance rates through AI, and instead of keeping unclaimed premiums, it offers coverage through a flat free upfront. The leftover funds are donated to charities by its policyholders.

On Thursday, it announced that cars in three states would be able to be connected directly to the car through its smartphone app, enabling easier access to insurance factors through telematics:

Tesla recently was offered “almost free” coverage for Full Self-Driving by Lemonade’s Shai Wininger, President and Co-founder, who said it would be “happy to explore insuring Tesla FSD miles for (almost) free.”

The strategy would be one of the most unique, as it would provide Tesla drivers with stable, accurate, and consistent insurance rates, while also incentivizing owners to utilize Full Self-Driving for their travel miles.

Tesla Full Self-Driving gets an offer to be insured for ‘almost free’

This would make FSD more cost-effective for owners and contribute to the company’s data collection efforts.

Data also backs Tesla Full Self-Driving’s advantages as a safety net for drivers. Recent figures indicate it was nine times less likely to be in an accident compared to the national average, registering an accident every 6.36 million miles. The NHTSA says a crash occurs approximately every 702,000 miles.

Tesla also offers its own in-house insurance program, which is currently offered in twelve states so far. The company is attempting to enter more areas of the U.S., with recent filings indicating the company wants to enter Florida and offer insurance to drivers in that state.

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