Connect with us

News

SpaceX uses robot dog to inspect Starship after first engine test in months

Starship S20's first engine test - not a static fire fire but still a show. (NASASpaceflight - bocachicagal)

Published

on

SpaceX’s first orbital-class Starship prototype has survived the first of several expected Raptor tests, kicking off an engine test campaign that could mark a number of new milestones.

With just 20 minutes left in a seven-hour test window, Starship prototype S20 (Ship 20) appeared to either unsuccessfully attempt its first Raptor static fire test or complete its first intentional Raptor preburner test around 11:40 pm CDT (UTC-5) on Monday, October 18th. Rather than a violent jolt and roar kicking up a cloud of dust, Ship 20 came to life with a (relatively) gentle fireball that lasted for several seconds.

In pursuit of maximum efficiency, Starship’s Raptors require two separate closed-cycle gas generators known as preburners to – as the name suggests – turn its cryogenic (very cold) liquid oxygen and methane propellant into a hot gas mixture that the engine re-ignites to produce thrust. A preburner test, if that’s what Starship S20 completed on Monday night, thus involves activating only the first half of that equation, rapidly producing a giant cloud of flammable gas without actually igniting to produce meaningful thrust.

Preburner tests have become increasingly rare as SpaceX’s sea-level Raptor design matured over the course of tens of thousands of seconds of ground testing and, later, thousands of seconds of ground and flight testing on Starship prototypes. Starship S20 had two engines during its first test. One Raptor was the sea-level optimized variant SpaceX has built dozens of and fired for 30,000+ seconds on the ground. The other, however, was a vacuum-optimized Raptor with a much larger nozzle – the first of its kind to participate in any kind of test while installed on a Starship prototype.

It’s possible that Raptor Vacuum (RVac) engines have even more design tweaks outside of their larger expansion nozzles. Regardless, SpaceX has only built and tested around 10 RVac prototypes over the last year, making it a less mature engine than its sea-level cousins. That could explain why SpaceX appears to have chosen to perform a preburner test first instead of jumping straight into a wet dress rehearsal and static fire. That also means that October 18th’s test was likely the first time a Raptor Vacuum engine has (partially) ignited while installed on a Starship.

This view from a LabPadre beach camera all but guarantees that RVac and RVac alone fired up its preburner as part of Ship 20’s first engine test.

The above view from a uniquely situated LabPadre camera all but guarantees that Starship S20’s first engine test was a Raptor Vacuum preburner test and doesn’t offer any strong evidence that it was a two-engine test. Ship 20 still has a number of crucial tests ahead of it before SpaceX can even begin to consider it (or its general design) qualified for flight. That includes multiple static fires, including the first side-by-side static fire of two Raptor variants (RVac and Raptor Center), the first simultaneous static fire of more than three engines, and the first Starship static fire with a full six engines installed.

Ship 20’s preburner test is SpaceX’s first Starbase Raptor test since the first Super Heavy booster static fire in mid-July, almost exactly three months ago.

Advertisement
-
-
One of at least two Starbase Spot robots – nicknamed Zeus – and his doghouse. (NASASpaceflight – bocachicagal)

With any luck, S20’s first preburner test has opened the door for an inaugural static fire of one or both installed engines later this week. However, during that preburner test, the giant fireball Raptor Vacuum emitted appeared to ignite several pieces of pad hardware. SpaceX took advantage of one of at least two Boston Dynamics Spot robots on-site to physically walk a camera up to the active pad and inspect several secondary fires. Ultimately, SpaceX appears to have successfully safed Starship with no damage to the vehicle itself, but odds are good that the sources of those secondary fires will need to be fixed and any pad damage repaired before Ship 20 proceeds into static fire testing. SpaceX has two more 5pm-12am test windows scheduled on October 19th and 20th.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement -
Comments

Cybertruck

Tesla Cybertruck production snaps back after ugly supplier fight

Cybertrucks are piling up again at Giga Texas after Tesla’s court win against a parts supplier.

Published

on

By

Tesla Cybertruck production resumes after supplier dispute: Credit: Joe Tegtmeyer | X
Tesla Cybertruck production resumes after supplier dispute: Credit: Joe Tegtmeyer | Youtube

Cybertruck production at Giga Texas is showing its first visible recovery since Tesla sued a supplier last month over withheld manufacturing tooling.

Aerial observer Joe Tegtmeyer flew over the Austin factory Wednesday morning and counted roughly 100 or more Cybertrucks filling the outbound lot, a sharp jump from the thin numbers seen in recent weeks. The flyover came a day after a judge granted Tesla a temporary restraining order against Angstrom Automotive Group, the parts supplier at the center of the dispute.

Tesla filed an emergency lawsuit in late July after Angstrom told the automaker it planned to close the Troy, Texas facility where Tesla’s die-cast tools, trim dies and other Cybertruck stamping equipment were housed. According to Tesla’s complaint, a shipment of 700 finished parts never left the building, and when Tesla sent representatives to retrieve its equipment, accompanied by law enforcement, they were turned away. Angstrom allegedly then asked for an extra $250,000 a week to keep operating, which Tesla’s filing described as holding its own property for ransom.

Tesla quietly made the Cybertruck even stronger

The restraining order gives Tesla immediate right of entry to Angstrom’s facility to recover the tooling. It is temporary, with a fuller hearing still to come, but the speed of Wednesday’s rebound suggests the Angstrom shortage was indeed the main bottleneck limiting Cybertruck output. Outbound lot counts are an imperfect measure of actual production, since finished trucks can sit for days before shipping, but a lot that full after a lean stretch is a meaningful signal.

Cybertruck output at Giga Texas has fluctuated all year as Tesla worked through supply issues and introduced new trims, including a cheaper Dual Motor AWD version that drew strong early demand.

Continue Reading

Elon Musk

Space finally faced the people living next to its next Terafab mega-project

SpaceX confirmed Terafab’s Grimes County site is locked in, with construction starting within months.

Published

on

By

SpaceX and Terafab representatives sat across from Grimes County residents for the first time on Wednesday, telling a packed Commissioners Court room that the $55 billion chip manufacturing project is now a done deal at the Gibbons Creek Reservoir site.

The meeting followed a $10 million check SpaceX sent the county earlier this week, satisfying a payment deadline built into the tax abatement agreement both sides signed in June. Elon Musk shared a post on X confirming the payment, and County Judge Joe Fauth told the San Antonio Express-News his office deposited the check after it beat its deadline.

Wednesday’s session, first reported by KBTX, moved the project from paperwork to construction. Terafab representative Riley Trennell told residents the JETI tax break agreements with Iola ISD and Anderson-Shiro CISD are signed and active, and that civil work and foundation prep are starting almost immediately. Renderings of the facility could be released within days, he said, with construction beginning within months.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

Musk first announced Terafab in March as a joint venture between Tesla, SpaceX and xAI aimed at producing over a terawatt of AI compute annually, an amount that dwarfs the roughly 20 gigawatts the entire global chip industry produces today. Intel joined as a manufacturing partner in April. Musk has said the project needed its own day in the spotlight rather than being squeezed into an earnings call, and for months the Grimes County site remained unconfirmed even as reporting pointed there.

SpaceX attorney Buck Brannon used Wednesday’s meeting to note that the company’s abatement is roughly 78 percent, not the 100 percent some earlier reports suggested. In exchange, SpaceX will pay Grimes County a fixed $20 million a year for 35 years, a total of $710 million, which Brannon said exceeds the $14 million Tesla paid Travis County in 2025.

SpaceX also addressed environmental concerns that have followed the project since Musk’s Terafab partnership with Intel was announced. Representatives said Terafab will not raise electric bills for other ratepayers, will not deplete local water supplies and will not draw down the Navasota River. SpaceX confirmed it owns the Navasota River pumping station, which it plans to use to divert stormwater into the Gibbons Creek Reservoir, and said it will build its own natural gas plants to power the facility rather than pulling from the ERCOT grid.

Grimes County commissioners also approved an addendum letting county employees use ten approved AI chatbots for work, including Grok.

Continue Reading

Elon Musk

SpaceX has solved Starship’s biggest challenge, Elon Musk says

Published

on

Credit: SpaceX

Elon Musk has declared that SpaceX has effectively solved one of Starship’s most persistent engineering challenges: the reliability of its heat shield tiles.

During the company’s first-ever Earnings Call, the SpaceX CEO stated:

“I don’t want to jinx it or anything, but I think I would call the heat shield problem solved at this point. All indications from data and visual inspection is we have solved it. That doesn’t mean we won’t make improvements, but we do not see any technical obstacles to achieving rapid reusability at this point.”

Starship’s heat shield consists of roughly 18,000 hexagonal ceramic tiles covering the windward side of the upper stage. These tiles form the thermal protection system that shields the vehicle’s stainless-steel structure from the extreme heat of atmospheric reentry.

During descent, atmospheric friction generates temperatures exceeding several thousand degrees Celsius and creates plasma flows capable of melting unprotected metal. The tiles absorb, radiate, and insulate against this energy, allowing the vehicle to survive and potentially fly again. Without a durable heat shield, full and rapid reusability, the cornerstone of Starship’s design for frequent launches, satellite deployments, and deep-space missions, would remain impossible.

The tiles have long been a source of difficulty. On earlier test flights, a significant number of tiles detached during ascent due to vibration, aerodynamic loads, and imperfect attachment methods using pins and adhesives. Gaps between tiles allowed hot plasma to infiltrate, causing secondary damage and hot spots on the underlying structure.

These issues echoed challenges faced by NASA’s Space Shuttle, whose ceramic tiles required extensive, labor-intensive inspections and replacements between missions, preventing rapid turnaround. SpaceX has iteratively improved materials, standardized tile shapes, refined attachment techniques, added secondary ablative layers, and tested sealing methods such as “crunch wrap” felt to close gaps.

Progress was visible across Flights 10–12, with steadily better tile retention, yet questions remained about whether the system could support the minimal-refurbishment goal of rapid reuse.

Flight 13 on July 24 provided the decisive evidence. Ship 40 flew a deliberately more demanding profile with higher dynamic pressure to stress the heat shield beyond typical operational loads. It successfully deployed 20 operational Starlink V3 satellites, the first such payload on a Starship mission, performed an in-space Raptor engine relight, and executed a controlled reentry.

Elon Musk sheds two new bits of detail on Starship after 13th test launch

Cameras on six of the satellites and onboard sensors captured extensive imagery and data of the shield throughout the flight. The ship then achieved its softest splashdown to date in the Indian Ocean, remaining intact and floating rather than breaking apart or exploding as on prior missions. This allowed drone inspections and continuous telemetry of the heat shield in near-real time.

Post-flight analysis showed the majority of tiles remaining attached with only minor damage and limited plasma streaking at seams. Musk noted that the mission delivered “all the heat shield data we needed and then some.” Combined with visual inspections, these results underpinned his subsequent assessment that the core technical barriers to rapid reusability have been cleared. While refinements will continue, Flight 13 marked a pivotal step toward Starship’s operational future.

Continue Reading