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SpaceX uses robot dog to inspect Starship after first engine test in months

Starship S20's first engine test - not a static fire fire but still a show. (NASASpaceflight - bocachicagal)

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SpaceX’s first orbital-class Starship prototype has survived the first of several expected Raptor tests, kicking off an engine test campaign that could mark a number of new milestones.

With just 20 minutes left in a seven-hour test window, Starship prototype S20 (Ship 20) appeared to either unsuccessfully attempt its first Raptor static fire test or complete its first intentional Raptor preburner test around 11:40 pm CDT (UTC-5) on Monday, October 18th. Rather than a violent jolt and roar kicking up a cloud of dust, Ship 20 came to life with a (relatively) gentle fireball that lasted for several seconds.

In pursuit of maximum efficiency, Starship’s Raptors require two separate closed-cycle gas generators known as preburners to – as the name suggests – turn its cryogenic (very cold) liquid oxygen and methane propellant into a hot gas mixture that the engine re-ignites to produce thrust. A preburner test, if that’s what Starship S20 completed on Monday night, thus involves activating only the first half of that equation, rapidly producing a giant cloud of flammable gas without actually igniting to produce meaningful thrust.

Preburner tests have become increasingly rare as SpaceX’s sea-level Raptor design matured over the course of tens of thousands of seconds of ground testing and, later, thousands of seconds of ground and flight testing on Starship prototypes. Starship S20 had two engines during its first test. One Raptor was the sea-level optimized variant SpaceX has built dozens of and fired for 30,000+ seconds on the ground. The other, however, was a vacuum-optimized Raptor with a much larger nozzle – the first of its kind to participate in any kind of test while installed on a Starship prototype.

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It’s possible that Raptor Vacuum (RVac) engines have even more design tweaks outside of their larger expansion nozzles. Regardless, SpaceX has only built and tested around 10 RVac prototypes over the last year, making it a less mature engine than its sea-level cousins. That could explain why SpaceX appears to have chosen to perform a preburner test first instead of jumping straight into a wet dress rehearsal and static fire. That also means that October 18th’s test was likely the first time a Raptor Vacuum engine has (partially) ignited while installed on a Starship.

This view from a LabPadre beach camera all but guarantees that RVac and RVac alone fired up its preburner as part of Ship 20’s first engine test.

The above view from a uniquely situated LabPadre camera all but guarantees that Starship S20’s first engine test was a Raptor Vacuum preburner test and doesn’t offer any strong evidence that it was a two-engine test. Ship 20 still has a number of crucial tests ahead of it before SpaceX can even begin to consider it (or its general design) qualified for flight. That includes multiple static fires, including the first side-by-side static fire of two Raptor variants (RVac and Raptor Center), the first simultaneous static fire of more than three engines, and the first Starship static fire with a full six engines installed.

Ship 20’s preburner test is SpaceX’s first Starbase Raptor test since the first Super Heavy booster static fire in mid-July, almost exactly three months ago.

One of at least two Starbase Spot robots – nicknamed Zeus – and his doghouse. (NASASpaceflight – bocachicagal)

With any luck, S20’s first preburner test has opened the door for an inaugural static fire of one or both installed engines later this week. However, during that preburner test, the giant fireball Raptor Vacuum emitted appeared to ignite several pieces of pad hardware. SpaceX took advantage of one of at least two Boston Dynamics Spot robots on-site to physically walk a camera up to the active pad and inspect several secondary fires. Ultimately, SpaceX appears to have successfully safed Starship with no damage to the vehicle itself, but odds are good that the sources of those secondary fires will need to be fixed and any pad damage repaired before Ship 20 proceeds into static fire testing. SpaceX has two more 5pm-12am test windows scheduled on October 19th and 20th.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Cybercab spotted with interesting charging solution, stimulating discussion

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

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Credit: What's Inside | X

Tesla Cybercab units are being tested publicly on roads throughout various areas of the United States, and a recent sighting of the vehicle’s charging port has certainly stimulated some discussions throughout the community.

The Cybercab is geared toward being a fully-autonomous vehicle, void of a steering wheel or pedals, only operating with the use of the Full Self-Driving suite. Everything from the driving itself to the charging to the cleaning is intended to be operated autonomously.

But a recent sighting of the vehicle has incited some speculation as to whether the vehicle might have some manual features, which would make sense, but let’s take a look:

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

Now, it is important to remember these are prototype vehicles, and not the final product. Additionally, Tesla has said it plans to introduce wireless induction charging in the future, but it is not currently available, so these units need to have some ability to charge.

However, there are some arguments for a charging system like this, especially as the operation of the Cybercab begins after production starts, which is scheduled for April.

Wireless for Operation, Wired for Downtime

It seems ideal to use induction charging when the Cybercab is in operation. As it is for most Tesla owners taking roadtrips, Supercharging stops are only a few minutes long for the most part.

The Cybercab would benefit from more frequent Supercharging stops in between rides while it is operating a ride-sharing program.

Tesla wireless charging patent revealed ahead of Robotaxi unveiling event

However, when the vehicle rolls back to its hub for cleaning and maintenance, standard charging, where it is plugged into a charger of some kind, seems more ideal.

In the 45-minutes that the car is being cleaned and is having maintenance, it could be fully charged and ready for another full shift of rides, grabbing a few miles of range with induction charging when it’s out and about.

Induction Charging Challenges

Induction charging is still something that presents many challenges for companies that use it for anything, including things as trivial as charging cell phones.

While it is convenient, a lot of the charge is lost during heat transfer, which is something that is common with wireless charging solutions. Even in Teslas, the wireless charging mat present in its vehicles has been a common complaint among owners, so much so that the company recently included a feature to turn them off.

Production Timing and Potential Challenges

With Tesla planning to begin Cybercab production in April, the real challenge with the induction charging is whether the company can develop an effective wireless apparatus in that short time frame.

It has been in development for several years, but solving the issue with heat and energy loss is something that is not an easy task.

In the short-term, Tesla could utilize this port for normal Supercharging operation on the Cybercab. Eventually, it could be phased out as induction charging proves to be a more effective and convenient option.

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Tesla confirms that it finally solved its 4680 battery’s dry cathode process

The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

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tesla 4680
Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years. 

The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

Dry cathode 4680 cells

In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.

The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”

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Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.

4680 packs for Model Y

Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla: 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”

The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.

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Tesla Giga Texas to feature massive Optimus V4 production line

This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.

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Credit: Tesla/YouTube

Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.  

Optimus 4 production

In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas. 

This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4. 

“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated. 

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How big Optimus could become

During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world. 

“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP. 

“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated. 

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