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SpaceX working on several Starship, Super Heavy upgrades and design changes

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Not long after Elon Musk confirmed plans to add three more Raptor engines to Starship and stretch the upper stage’s propellant tanks, the SpaceX CEO has confirmed one of several smaller design changes planned in the interim.

On January 3rd, Musk confirmed that SpaceX is entirely relocating one of two secondary ‘header’ tanks that Starships use to store landing propellant. A graphic sketched on the side of future Starship rings further revealed plans to tweak most of the subsections that SpaceX stacks to form a Starship, complementing an upgraded nosecone design. Finally, another design change was spotted on hardware that will eventually become part of the first full-thrust Super Heavy booster.

According to Musk, starting with Starship 24 (S24), which is likely the next ship SpaceX will complete, the methane (fuel) header tank will be relocated from Starship’s common dome to its nosecone. From the start, Starship’s oxygen header tank has been located in the very tip of the nose – placed in such an inconvenient location for the sole purpose of shifting Starship’s center of gravity forward. Now, the methane header tank will join it in the nose, with the obvious explanation being a need to shift that center of gravity even further forward. It’s possible that this change was planned before SpaceX realized the performance benefits of a stretched, nine-engine Starship, but it could also be a preemptive modification meant to counteract the added weight of three more Raptor engines and longer tanks.

Starship’s current nose and common dome header tanks. (NASASpaceflight – bocachicagal; SpaceX)

Musk’s confirmation of the methane header tank’s relocation came just a few days after a drawing on the side of a Starship section further confirmed several more minor design changes. Starbase ‘hieroglyphics’ are not uncommon, as SpaceX engineers and technicians have often used hardware itself as a sort of whiteboard to sketch out plans and literally annotate ongoing work. This particular drawing was exceptionally detailed and useful, effectively showing exactly how Starship’s design will change beginning with Ship 24. The changes are simple enough: in essence, SpaceX will be adding an extra ring to several Starship ‘sections.’ For current ships, six distinct sections are stacked to form the Starship’s cylindrical tankage and hull.

It takes another five stacked sections to complete the current nosecone design. Counting the nose as one, it takes about seven stack operations to fully assemble the basic structure of a Starship. With the design changes sketched out on a Starship S24 ring and an upgraded nosecone that will debut on the same ship, fully assembling a nosecone will now take two or three stacks (down from five) and fully assembling a Starship will take six stacks (down from seven). While obviously not a major redesign, the changes will significantly simplify (and thus potentially speed up) Starship assembly, which will have additional positive follow-on impacts on plumbing, wiring, and heat shield installation.

Old nose prototypes, September 2020. (NASASpaceflight – bocachicagal)
Starship’s new, more monolithic nose design. (NASASpaceflight – bocachicagal)

There’s good reason to believe that some of the changes – especially expanding Starship’s nose barrel from four to five rings tall – will end up being applied to Super Heavy, potentially reducing the number of booster ‘sections’ needed from nine to seven or eight. However, there are already signs of some weirder changes being made to Super Heavy’s design. On December 21st, a Super Heavy thrust dome – likely Booster 7’s – was sleeved with several steel rings as part of a now-routine process, partially completing the first 33-engine thrust section. However, instead of the usual aft barrel section comprised of three six-foot-tall (~1.82m) steel rings, this ‘sleeve’ was made up of four ~1.4m-tall rings – the first time in Starbase history that shorter rings have appeared on any hardware.

This traditional three-ring Super Heavy thrust dome ‘sleeve’ design is present on Boosters 3, 4, and 5. (NASASpaceflight – bocachicagal)

Unlike all the other changes described above, it’s entirely unclear what benefit SpaceX is getting from keeping a given ship or booster section the same height while adding more smaller rings to it – a process that will inherently increase the complexity and amount of work required to complete that section. Regardless, it’s clear that SpaceX is in the midst of a significant period of design revision that could see Ship 24 and Booster 7 debut with a wide range of upgrades and design changes in just a few months.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla wins top loyalty and conquest honors in S&P Global Mobility 2025 awards

The electric vehicle maker secured this year’s “Overall Loyalty to Make,” “Highest Conquest Percentage,” and “Ethnic Loyalty to Make” awards.

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Credit: Tesla Malaysia/X

Tesla emerged as one of the standout winners in the 2025 S&P Global Mobility Automotive Loyalty Awards, capturing top honors for customer retention and market conquest.

The electric vehicle maker secured this year’s “Overall Loyalty to Make,” “Highest Conquest Percentage,” and “Ethnic Loyalty to Make” awards.

Tesla claims loyalty crown

According to S&P Global Mobility, Tesla secured its 2025 “Overall Loyalty to Make” award following a late-year shift in consumer buying patterns. This marked the fourth consecutive year Tesla has received the honor. S&P Global Mobility’s annual analysis reviewed 13.6 million new retail vehicle registrations in the U.S. from October 2024 through September 2025, as noted in a press release.

In addition to overall loyalty, Tesla also earned the “Highest Conquest Percentage” award for the sixth consecutive year, highlighting the company’s continued ability to attract customers away from competing brands. This achievement is particularly notable given Tesla’s relatively small vehicle lineup, which is largely dominated by just two models: the Model 3 and Model Y.

Ethnic market strength and conquest

Tesla also captured top honors for “Ethnic Market Loyalty to Make,” a category that highlighted especially strong retention among Asian and Hispanic households. According to the analysis, Tesla achieved loyalty rates of 63.6% among Asian households and 61.9% among Hispanic households. These figures exceeded national averages.

S&P Global Mobility executives noted that loyalty margins across categories were exceptionally narrow in 2025, underscoring the significance of Tesla’s wins in an increasingly competitive market. Joe LaFeir, President of Mobility Business Solutions at S&P Global Mobility, shared his perspective on this year’s results.

“For 30 years, this analysis has provided a fact-based measure of brand health, and this year’s results are particularly telling. The data shows the market is not rewarding just one type of strategy. Instead, we see sustained, high-level performance from manufacturers with broad portfolios. In the current market, retaining customers remains a critical performance indicator for the industry,” LaFeir said.

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Elon Musk’s lawsuit against OpenAI and Microsoft is heading to jury trial

The ruling keeps alive claims that OpenAI misled the Tesla CEO about its charitable purpose while accepting billions of dollars in funding.

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Gage Skidmore, CC BY-SA 4.0 , via Wikimedia Commons

OpenAI Inc. and Microsoft will face a jury trial this spring after a federal judge rejected their efforts to dismiss Elon Musk’s lawsuit, which accuses the artificial intelligence startup of abandoning its original nonprofit mission. The ruling keeps alive claims that OpenAI misled the Tesla CEO about its charitable purpose while accepting billions of dollars in funding.

As noted in a report from Bloomberg News, a federal judge in Oakland, California, ruled that OpenAI Inc. and Microsoft failed to show that Musk’s claims should be dismissed. U.S. District Judge Yvonne Gonzalez Rogers stated that while the evidence remains unclear, Musk has maintained that OpenAI “had a specific charitable purpose and that he attached two fundamental terms to it: that OpenAI be open source and that it would remain a nonprofit — purposes consistent with OpenAI’s charter and mission.”

Judge Gonzalez Rogers also rejected an argument by OpenAI suggesting that Musk’s use of an intermediary to donate $38 million in seed money to the company stripped him of legal standing. “Holding otherwise would significantly reduce the enforcement of a large swath of charitable trusts, contrary to the modern trend,” Judge Gonzalez Rogers wrote.

The judge also declined to dismiss Musk’s fraud allegations, citing internal OpenAI communications from 2017 involving co-founder Greg Brockman. In an email cited by the judge, fellow OpenAI board member Shivon Zilis informed Musk that Brockman would “like to continue with the non-profit structure.”

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Just two months later, however, Brockman wrote in a private note that he “cannot say that we are committed to the non-profit. don’t want to say that we’re committed. if three months later we’re doing b-corp then it was a lie.”

Marc Toberoff, a member of Musk’s legal team, said Judge Gonzalez Rogers’s ruling confirms that “there is substantial evidence that OpenAI’s leadership made knowingly false assurances to Mr. Musk about its charitable mission that they never honored in favor of their personal self-enrichment.”

OpenAI, for its part, maintained that Musk’s legal efforts are baseless. In a statement, the AI startup said it is looking forward to the upcoming trial. “Mr. Musk’s lawsuit continues to be baseless and a part of his ongoing pattern of harassment, and we look forward to demonstrating this at trial. We remain focused on empowering the OpenAI Foundation, which is already one of the best-resourced nonprofits ever,” OpenAI stated.

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Tesla arsonist who burned Cybertruck sees end of FAFO journey

The man has now reached the “Find Out” stage.

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Credit: U.S. Attorney’s Office, District of Arizona

A Mesa, Arizona man has been sentenced to five years in federal prison for setting fire to a Tesla location and vehicle in a politically motivated arson attack, federal prosecutors have stated. 

The April 2025 incident destroyed a Tesla Cybertruck, endangered first responders, and triggered mandatory sentencing under federal arson laws.

A five-year sentence

U.S. District Judge Diane J. Humetewa sentenced Ian William Moses, 35, of Mesa, Arizona, to 5 years in prison followed by 3 years of supervised release for maliciously damaging property and vehicles by means of fire. Moses pleaded guilty in October to all five counts brought by a federal grand jury. Restitution will be determined at a hearing scheduled for April 13, 2026.

As per court records, surveillance footage showed Moses arriving at a Tesla store in Mesa shortly before 2 a.m. on April 28, 2025, carrying a gasoline can and backpack. Investigators stated that he placed fire starter logs near the building, poured gasoline on the structure and three vehicles, and ignited the fire. The blaze destroyed a Tesla Cybertruck. Moses fled the scene on a bicycle and was arrested by Mesa police about a quarter mile away, roughly an hour later.

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Authorities said Moses was still wearing the same clothing seen on camera at the time of his arrest and was carrying a hand-drawn map marking the dealership’s location. Moses also painted the word “Theif” on the walls of the Tesla location, prompting jokes from social media users and Tesla community members. 

The “Finding Out” stage

U.S. Attorney Timothy Courchaine noted that Moses’ sentence reflects the gravity of his crime. He also highlighted that arson is never acceptable. 

“Arson can never be an acceptable part of American politics. Mr. Moses’ actions endangered the public and first responders and could have easily turned deadly. This five-year sentence reflects the gravity of these crimes and makes clear that politically fueled attacks on Arizona’s communities and businesses will be met with full accountability.”

Maricopa County Attorney Rachel Mitchell echoed the same sentiments, stating that regardless of Moses’ sentiments towards Elon Musk, his actions are not defensible. 

“This sentence sends a clear message: violence and intimidation have no place in our community. Setting fire to a business in retaliation for political or personal grievances is not protest, it is a crime. Our community deserves to feel safe, and this sentence underscores that Maricopa County will not tolerate political violence in any form.”

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