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SpaceX’s Starship rocket just breathed fire for the first time (and survived)

SpaceX has successfully fired up a Raptor engine installed on a full-scale Starship rocket for the first time ever. (NASASpaceflight - bocachicagal)

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SpaceX’s Starship rocket is a step closer to flight after the fourth full-scale prototype successfully fired up its high-performance Raptor engine for the first time and survived the ordeal.

By far the biggest technical milestone SpaceX’s Starship program has passed since its creation, the Starship serial number 4 (SN4) prototype’s May 5th static fire was just the latest in a series of rapid-fire tests completed over the last several days. The ship’s journey began back in late March when SpaceX technicians began integrating the first sections of its steel hull. Less than a month later, SpaceX officially completed Starship SN4’s tank and engine section – missing only a nosecone and header tanks – and rolled the rocket to the launch and test pad on April 23rd.

Barely two days later, Starship SN4 entered the testing phase, passing what CEO Elon Musk described as an “ambient pressure test” used to verify the structural integrity of the rocket’s propellant tanks with harmless nitrogen gas. Less than a day after that pressure test was completed, SpaceX kicked off a “cryogenic proof test” with the Starship – the same test that destroyed three full-scale prototypes in the five months prior.

Starship SN4 vents its liquid oxygen and methane tanks during its first static fire test attempt. (SPadre)

In the early morning of April 26th, Starship SN4 thus became the first full-scale prototype to pass (and survive) a cryogenic proof test, in which the ship’s normal liquid oxygen and methane was replaced with similarly frigid but non-explosive liquid nitrogen. According to Musk, SN4 was only pressurized to 4.9 bar (~70 psi), quite a distance away from the ~8.5 bar needed for safe orbital flight but reportedly more than enough to perform a small flight test.

Of course, Starship SN4 would first have to complete a bevy of additional tests – all arguably riskier than the cryogenic proof test it was the first to pass. That second, more challenging phase of testing began six days later on May 2nd.

Starship SN4 fired up its Raptor engine preburners early on May 4th. (NASASpaceflight – bocachicagal)

After some limited fueling effectively marking Starship SN4’s first partial wet dress rehearsal (WDR), SpaceX aborted the first test attempt on May 2nd. On May 3rd, Starship SN4 was successfully loaded with propellant once more and wound up performing what is known as a spin prime test with its lone Raptor engine. Over the course of a few hours, SpaceX then recycled (and rechilled) the ship’s methane propellant and successfully performed a preburner test, igniting two gas generators that spin up Raptor’s turbines and eventually mix in the combustion chamber.

Less than 24 hours later, SpaceX turned Starship SN4 around for the grand finale – an actual Raptor ignition test, also known as a static fire. Per NASASpaceflight’s unofficial livestream of the event, made possible thanks to local resident BocaChicaGal, Starship ignited its Raptor engine – a historic first for the launch vehicle program – at 8:57pm CDT on May 5th (01:57 UTC, May 6). Musk confirmed just a few hours after that the ignition test – lasting about 3 seconds – had been completed successfully.

Starship SN4 appeared to be almost fully loaded with liquid methane and oxygen before its static fire test. (NASASpaceflight – bocachicagal)
Ignition! Raptor burned for about 3 seconds. (NASASpaceflight – bocachicagal)
Perhaps most importantly, Starship SN4 was still standing after the crucial static fire test. (NASASpaceflight – bocachicagal)

With that crucial milestone now behind it, Starship SN4 – perhaps pending an additional test or two – should effectively be clear to begin preparations for a 150m (500 ft) hop test later this month. Almost entirely contingent upon receiving a Federal Aviation Administration (FAA) launch license, that process could be finished tomorrow or take several days – or even weeks – to complete. Starship already has landing legs installed and wont need a nosecone for such a short and slow hop, but SpaceX may also need to install some kind of attitude control system (likely gas thrusters) before SN4 can safely fly.

Stay tuned for updates as we learn more about when a full-scale SpaceX Starship is scheduled to fly for the first time.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Space finally faced the people living next to its next Terafab mega-project

SpaceX confirmed Terafab’s Grimes County site is locked in, with construction starting within months.

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SpaceX and Terafab representatives sat across from Grimes County residents for the first time on Wednesday, telling a packed Commissioners Court room that the $55 billion chip manufacturing project is now a done deal at the Gibbons Creek Reservoir site.

The meeting followed a $10 million check SpaceX sent the county earlier this week, satisfying a payment deadline built into the tax abatement agreement both sides signed in June. Elon Musk shared a post on X confirming the payment, and County Judge Joe Fauth told the San Antonio Express-News his office deposited the check after it beat its deadline.

Wednesday’s session, first reported by KBTX, moved the project from paperwork to construction. Terafab representative Riley Trennell told residents the JETI tax break agreements with Iola ISD and Anderson-Shiro CISD are signed and active, and that civil work and foundation prep are starting almost immediately. Renderings of the facility could be released within days, he said, with construction beginning within months.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

Musk first announced Terafab in March as a joint venture between Tesla, SpaceX and xAI aimed at producing over a terawatt of AI compute annually, an amount that dwarfs the roughly 20 gigawatts the entire global chip industry produces today. Intel joined as a manufacturing partner in April. Musk has said the project needed its own day in the spotlight rather than being squeezed into an earnings call, and for months the Grimes County site remained unconfirmed even as reporting pointed there.

SpaceX attorney Buck Brannon used Wednesday’s meeting to note that the company’s abatement is roughly 78 percent, not the 100 percent some earlier reports suggested. In exchange, SpaceX will pay Grimes County a fixed $20 million a year for 35 years, a total of $710 million, which Brannon said exceeds the $14 million Tesla paid Travis County in 2025.

SpaceX also addressed environmental concerns that have followed the project since Musk’s Terafab partnership with Intel was announced. Representatives said Terafab will not raise electric bills for other ratepayers, will not deplete local water supplies and will not draw down the Navasota River. SpaceX confirmed it owns the Navasota River pumping station, which it plans to use to divert stormwater into the Gibbons Creek Reservoir, and said it will build its own natural gas plants to power the facility rather than pulling from the ERCOT grid.

Grimes County commissioners also approved an addendum letting county employees use ten approved AI chatbots for work, including Grok.

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SpaceX has solved Starship’s biggest challenge, Elon Musk says

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Credit: SpaceX

Elon Musk has declared that SpaceX has effectively solved one of Starship’s most persistent engineering challenges: the reliability of its heat shield tiles.

During the company’s first-ever Earnings Call, the SpaceX CEO stated:

“I don’t want to jinx it or anything, but I think I would call the heat shield problem solved at this point. All indications from data and visual inspection is we have solved it. That doesn’t mean we won’t make improvements, but we do not see any technical obstacles to achieving rapid reusability at this point.”

Starship’s heat shield consists of roughly 18,000 hexagonal ceramic tiles covering the windward side of the upper stage. These tiles form the thermal protection system that shields the vehicle’s stainless-steel structure from the extreme heat of atmospheric reentry.

During descent, atmospheric friction generates temperatures exceeding several thousand degrees Celsius and creates plasma flows capable of melting unprotected metal. The tiles absorb, radiate, and insulate against this energy, allowing the vehicle to survive and potentially fly again. Without a durable heat shield, full and rapid reusability, the cornerstone of Starship’s design for frequent launches, satellite deployments, and deep-space missions, would remain impossible.

The tiles have long been a source of difficulty. On earlier test flights, a significant number of tiles detached during ascent due to vibration, aerodynamic loads, and imperfect attachment methods using pins and adhesives. Gaps between tiles allowed hot plasma to infiltrate, causing secondary damage and hot spots on the underlying structure.

These issues echoed challenges faced by NASA’s Space Shuttle, whose ceramic tiles required extensive, labor-intensive inspections and replacements between missions, preventing rapid turnaround. SpaceX has iteratively improved materials, standardized tile shapes, refined attachment techniques, added secondary ablative layers, and tested sealing methods such as “crunch wrap” felt to close gaps.

Progress was visible across Flights 10–12, with steadily better tile retention, yet questions remained about whether the system could support the minimal-refurbishment goal of rapid reuse.

Flight 13 on July 24 provided the decisive evidence. Ship 40 flew a deliberately more demanding profile with higher dynamic pressure to stress the heat shield beyond typical operational loads. It successfully deployed 20 operational Starlink V3 satellites, the first such payload on a Starship mission, performed an in-space Raptor engine relight, and executed a controlled reentry.

Elon Musk sheds two new bits of detail on Starship after 13th test launch

Cameras on six of the satellites and onboard sensors captured extensive imagery and data of the shield throughout the flight. The ship then achieved its softest splashdown to date in the Indian Ocean, remaining intact and floating rather than breaking apart or exploding as on prior missions. This allowed drone inspections and continuous telemetry of the heat shield in near-real time.

Post-flight analysis showed the majority of tiles remaining attached with only minor damage and limited plasma streaking at seams. Musk noted that the mission delivered “all the heat shield data we needed and then some.” Combined with visual inspections, these results underpinned his subsequent assessment that the core technical barriers to rapid reusability have been cleared. While refinements will continue, Flight 13 marked a pivotal step toward Starship’s operational future.

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SpaceX is coming for wireless giants with Starlink Mobile

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SpaceX COO Gwynne Shotwell outlined ambitious plans for Starlink Mobile during the company’s August 4 Earnings call, signaling a direct challenge to U.S. wireless giants like AT&T, T-Mobile, and Verizon.

Shotwell noted that the three companies generate roughly $600 billion in combined annual revenue. “I anticipate us to be able to acquire quite a few of their customers because I think our service will be better,” she said. “We will eliminate dead zones leveraging the satellites in orbit. It will be better during any natural disaster… I’m quite excited about Starlink Mobile.”

SpaceX intends to combine its satellite constellation with terrestrial infrastructure. The company has acquired about 65 MHz of spectrum from EchoStar and plans to deploy next-generation Starlink Mobile satellites in 2027, with upgraded service targeted for the end of that year.

Shotwell described the enhanced network, leveraging more satellites and spectrum, as potentially “100 times better” than the current direct-to-cell offering, which already supports basic texting and app-based voice/video in coverage gaps through partnerships. She also indicated plans for low-cost cellular base stations that could integrate with existing Starlink dishes, creating a hybrid system for broader capacity in urban, suburban, and rural areas.

For the general public, Starlink Mobile promises significant advantages. Satellite connectivity can fill gaps where traditional cell towers fail, delivering service in remote locations, mountains, or during outages caused by storms, wildfires, or infrastructure damage—conditions in which ground networks often collapse.

Users could enjoy more consistent coverage without relying solely on dense tower builds, potentially at competitive prices as SpaceX scales. The hybrid approach aims to support full mobile services, including higher-speed data, while working with unmodified smartphones over time.

These developments revive long-standing but unfounded rumors of a Musk-developed “Tesla phone.” Speculative claims of a “Pi Phone” or similar device with built-in Starlink connectivity have circulated for years on social media, often featuring fabricated images and details. Elon Musk has repeatedly denied any such plans, stating Tesla has no intention of entering the smartphone market unless forced by extreme circumstances with app stores.

Tesla Phone rumors clarified by CEO Elon Musk

No official product, filings, or development announcements have ever materialized; the rumors remain hoaxes.

The announcement quickly pressured telecom stocks. Shares of AT&T, Verizon, and T-Mobile fell between roughly 2 and 4 percent in after-hours and premarket trading as investors weighed the competitive threat from a hybrid satellite-terrestrial network.

While execution challenges remain—spectrum deployment, infrastructure rollout, and regulatory hurdles—Shotwell’s remarks mark SpaceX’s clearest signal yet of entering the consumer mobile market as a full competitor.

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