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SpaceX’s Starship rocket just breathed fire for the first time (and survived)

SpaceX has successfully fired up a Raptor engine installed on a full-scale Starship rocket for the first time ever. (NASASpaceflight - bocachicagal)

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SpaceX’s Starship rocket is a step closer to flight after the fourth full-scale prototype successfully fired up its high-performance Raptor engine for the first time and survived the ordeal.

By far the biggest technical milestone SpaceX’s Starship program has passed since its creation, the Starship serial number 4 (SN4) prototype’s May 5th static fire was just the latest in a series of rapid-fire tests completed over the last several days. The ship’s journey began back in late March when SpaceX technicians began integrating the first sections of its steel hull. Less than a month later, SpaceX officially completed Starship SN4’s tank and engine section – missing only a nosecone and header tanks – and rolled the rocket to the launch and test pad on April 23rd.

Barely two days later, Starship SN4 entered the testing phase, passing what CEO Elon Musk described as an “ambient pressure test” used to verify the structural integrity of the rocket’s propellant tanks with harmless nitrogen gas. Less than a day after that pressure test was completed, SpaceX kicked off a “cryogenic proof test” with the Starship – the same test that destroyed three full-scale prototypes in the five months prior.

Starship SN4 vents its liquid oxygen and methane tanks during its first static fire test attempt. (SPadre)

In the early morning of April 26th, Starship SN4 thus became the first full-scale prototype to pass (and survive) a cryogenic proof test, in which the ship’s normal liquid oxygen and methane was replaced with similarly frigid but non-explosive liquid nitrogen. According to Musk, SN4 was only pressurized to 4.9 bar (~70 psi), quite a distance away from the ~8.5 bar needed for safe orbital flight but reportedly more than enough to perform a small flight test.

Of course, Starship SN4 would first have to complete a bevy of additional tests – all arguably riskier than the cryogenic proof test it was the first to pass. That second, more challenging phase of testing began six days later on May 2nd.

Starship SN4 fired up its Raptor engine preburners early on May 4th. (NASASpaceflight – bocachicagal)

After some limited fueling effectively marking Starship SN4’s first partial wet dress rehearsal (WDR), SpaceX aborted the first test attempt on May 2nd. On May 3rd, Starship SN4 was successfully loaded with propellant once more and wound up performing what is known as a spin prime test with its lone Raptor engine. Over the course of a few hours, SpaceX then recycled (and rechilled) the ship’s methane propellant and successfully performed a preburner test, igniting two gas generators that spin up Raptor’s turbines and eventually mix in the combustion chamber.

Less than 24 hours later, SpaceX turned Starship SN4 around for the grand finale – an actual Raptor ignition test, also known as a static fire. Per NASASpaceflight’s unofficial livestream of the event, made possible thanks to local resident BocaChicaGal, Starship ignited its Raptor engine – a historic first for the launch vehicle program – at 8:57pm CDT on May 5th (01:57 UTC, May 6). Musk confirmed just a few hours after that the ignition test – lasting about 3 seconds – had been completed successfully.

Starship SN4 appeared to be almost fully loaded with liquid methane and oxygen before its static fire test. (NASASpaceflight – bocachicagal)
Ignition! Raptor burned for about 3 seconds. (NASASpaceflight – bocachicagal)
Perhaps most importantly, Starship SN4 was still standing after the crucial static fire test. (NASASpaceflight – bocachicagal)

With that crucial milestone now behind it, Starship SN4 – perhaps pending an additional test or two – should effectively be clear to begin preparations for a 150m (500 ft) hop test later this month. Almost entirely contingent upon receiving a Federal Aviation Administration (FAA) launch license, that process could be finished tomorrow or take several days – or even weeks – to complete. Starship already has landing legs installed and wont need a nosecone for such a short and slow hop, but SpaceX may also need to install some kind of attitude control system (likely gas thrusters) before SN4 can safely fly.

Stay tuned for updates as we learn more about when a full-scale SpaceX Starship is scheduled to fly for the first time.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Semi catches fire in California: what we know

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Credit: KTVU

A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.

The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.

There were no injuries reported.

The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.

However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.

At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.

The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.

The truck’s driver said that the Semi caught fire, but he did not have an explanation.

An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.

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Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

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Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

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Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

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Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

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That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

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