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SpaceX is installing Tesla battery packs on its Starship MK1 rocket prototype

SpaceX appears to be installing numerous off-the-shelf Tesla battery packs on its Starship Mk1 prototype. (NASASpaceflight - bocachicagal)

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First noticed by NASASpaceflight.com forum member “exilon”, SpaceX appears to have selected off-the-shelf Tesla battery packs as the power storage method of choice for its Starship Mk1 prototype, currently in the midst of a busy period of integration

Potentially taken directly from Tesla Model S/X powertrains otherwise headed for recycling, SpaceX technicians have spent the last 24 or so hours attaching numerous battery packs to part of a Starship subsystem known as header tanks. This is the latest addition to SpaceX and Tesla’s relatively close relationship – the two have begun to work together to solve challenges with materials science, batteries, and more within the last 12-24 months.

While initially surprising, the appearance of battery packs quite literally taken from Tesla Model S/X vehicles or their Gigafactory assembly line actually makes a lot of sense. By using prepackaged, off-the-shelf battery systems with industry-leading power management capabilities, SpaceX is probably saving a huge amount of time, money, and effort. If the battery packs were already nearing the end of their useful automotive lives, the net cost could very well approach zero, aside from what looks like a minimal mounting brace. It’s possible that SpaceX has even pursued modifying and certifying large Tesla-derived battery packs for use on orbital Starship missions.

A SpaceX technician is pictured mounting multiple Tesla battery packs on a Starship Mk1 header tank on September 23rd. (NASASpaceflight – bocachicagal)
This screenshot from a 2017 Tesla Model S battery teardown is almost identical to the batteries pictured above in Boca Chica, Texas. (YouTube – jehugarcia)

These battery packs were spotted by an eagle-eyed forum user who was first to recognize the hardware for what it likely was. Per the above photo, SpaceX appears to have joined two self-contained Tesla battery packs into single units that were then installed on a header tank. Knowing that the highest capacity Tesla offers is ~100 kWh, the 2×2 packs could store up to 400 kWh and offer instantaneous power output (ignoring thermal limitations) well into the megawatt (MW) range. It’s unclear if the first header tank also had batteries attached but SpaceX technicians began installing that tank inside Starship’s nose cone on the evening September 22nd. Tank #2 will likely follow in the next 24 hours per Musk’s indication that Starship Mk1 would be stacked to its full height on Wednesday.

A Starship header tank on the move on September 22nd. Starship will have two tanks – one for methane and one for oxygen. (NASASpaceflight – bocachicagal)

For unknown reasons, SpaceX is choosing to mount the ~1000 kg (2200 lb) battery pack pairs directly onto the outside of one of Starship Mk1’s two header tanks. These tanks compliment the rocket prototype’s main propellant tanks and are meant to serve as small reserves of fuel (methane) and oxidizer (oxygen) that can be pressurized independently. During dramatic in-space and in-atmosphere maneuvers, the g-forces exerted on Starship could easily find the vehicle’s propellant pushed away from the ‘bottom’ of its main tanks, creating bubbles or voids that can damage and destroy rocket engines if ingested.

Pressurizing the entirety of the main tanks (a cylinder measuring 9m by ~40m or 30×130 ft) is extremely impractical – hence the need for much smaller header tanks. Falcon 9 boosters are able to sidestep this issue because they are small and light enough (relatively speaking) that cold gas thrusters can efficiently generate the positive Gs needed to safely ignite its engines for recovery and landing maneuvers. Empty, Starship alone will likely weigh no less than 4-6 times as much as a Falcon 9 booster (~25 tons, 55,000 lb).

Technicians install some of the external propellant lines Starship will need to fuel its tanks and feed propellant from its nose’s header tanks to its engine section. (NASASpaceflight – bocachicagal)

According to CEO Elon Musk, SpaceX has decided to install those header tanks in the very tip of Starship Mk1’s conical nose to help balance out the vehicle’s center of mass. As a side-effect, SpaceX will have to install feed lines that run the entire length of the spacecraft and protect them with steel aero-covers. It’s unclear if this design choice is necessitated by Starship’s early, prototypical form or if – once outfitted with crew quarters or a functional cargo bay – it’s possible that that added mass will serve as enough of a counterbalance to preclude the need for ballast in the nose.

Workers install a section of raceway – meant to protect plumbing lines and cabling – on the bottom of Starship Mk1’s nose section. (NASASpaceflight – bocachicagal)

Musk posted a view inside an adjacent SpaceX fabrication facility in Boca Chica on September 23rd, showing a large row of staged steel sheets that will eventually be formed into aerodynamic shrouds for Starship Mk1’s raceways, fins, and wings.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Model X shocks everyone by crushing every other used car in America

The Model X is one of Tesla’s flagship models, the other being the Model S. Earlier this year, Tesla confirmed it would discontinue production of both the Model S and Model X to make way for Optimus robot production at the Fremont Factory in Northern California.

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Credit: Tesla Asia | X

The Tesla Model X was the fastest-selling used vehicle in the United States in the first quarter of the year, crushing every other used car in America.

iSeeCars data for the first quarter shows that the Model X was the fastest-selling used car, lasting just 25.6 days on the market on average, two days better than that of the second-place Lexus RX 350h. The Cybertruck, Model Y, and Model S, in seventh, ninth, and thirteenth place, respectively, also made the list.

The Model X is one of Tesla’s flagship models, the other being the Model S. Earlier this year, Tesla confirmed it would discontinue production of both the Model S and Model X to make way for Optimus robot production at the Fremont Factory in Northern California.

Tesla brings closure to flagship ‘sentimental’ models, Musk confirms

Bringing closure to these two vehicles signaled the end of the road for the cars that have effectively built Tesla’s reputation for luxury and high-end passenger vehicles.

Relying on the sales of its mass market Model Y and Model 3, as well as leaning on the success of future products like the Cybercab, is the angle Tesla has chosen to take.

Teslas are also performing extremely well as a whole on the resale market. iSeeCars data shows that, “while the average price of a 1- to 5-year-old non-Tesla EV fell 10.3% in Q1 2026 year-over-year, the average price of a used Tesla was essentially flat at 0.1% lower across the same period. Traditional gas car prices dropped 2.8% during this same period.”

Additionally, market share for gas cars has dropped nearly 3 percent since the same quarter last year. Tesla has remained level, while the non-Tesla EV market share has increased 30 percent, mostly due to more models available.

Nevertheless, those non-Tesla EVs have seen their value drop by over 10 percent, while Tesla’s values have remained level.

Executive Analyst Karl Brauer said:

“Used electric vehicles without a Tesla badge have lost more than 10% of their value in the past year. This compares to stable values for Teslas and hybrids, and a modest 2.8% drop for traditional gasoline vehicles.”

Teslas, as well as non-luxury hybrids, are displaying the strongest resistance in the face of faltering demand, the publication says. But the more impressive performance is that of the Model X alone.

Tesla’s decision to stop production of the Model X may have played some part in the vehicle’s pristine performance in Q1. With the car already placed at a premium price point, used models are already more appealing to consumers. Perhaps second-hand versions were more than enough for those who wanted a Model X, and only a Model X.

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Tesla Cybertruck’s head-scratching trim sold terribly, recall documents reveal

The head-scratching offering was only available for a few months, and evidently, it did not sell very well, which we all suspected. New recall documents on the vehicle from the National Highway Traffic Safety Administration (NHTSA) now reveal just how poorly it sold.

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Credit: Tesla

After Tesla decided to build a Rear-Wheel-Drive Cybertruck trim back in 2025, which was void of many features and only featured a small discount.

The head-scratching offering was only available for a few months, and evidently, it did not sell very well, which we all suspected. New recall documents on the vehicle from the National Highway Traffic Safety Administration (NHTSA) now reveal just how poorly it sold.

The recall deals with a potentially separating wheel stud and potentially impacts 173 Cybertruck units with the 18-inch steel wheels. The Cybertruck RWD was the only trim level to feature these, and the 173 potentially impacted units represent a portion of the population of pickups. Therefore, it’s not the entire number of RWD Cybertruck sold, but it could show how little interest it gathered.

The NHTSA document states:

“On affected vehicles, higher severity road perturbations and cornering may strain the stud hole in the wheel rotor, causing cracks to form. If cracking propagates with continued use and strain, the wheel stud could eventually separate from the wheel hub.”

Only 5 percent are expected to be impacted, meaning less than 10 units will have the issue if the NHTSA and Tesla estimates are correct. Nevertheless, the true story here is how terribly the RWD Cybertruck sold.

Tesla ended production and stopped offering the RWD Cybertruck to customers last September. For just $10,000 less than the All-Wheel-Drive trim, Tesla offered the RWD Cybertruck with just one motor, textile seats instead of leather, only 7 speakers instead of 15, no Rear Touchscreen, no Powered Tonneau Cover for the truck bed, and no 120v/240v outlets.

Tesla brings closure to head-scratching Cybertruck trim

For just $10,000 more, at $79,990, owners could have received all of those premium features, as well as a more capable All-Wheel-Drive powertrain that featured Adaptive Air Suspension. The discount simply was not worth the sacrifices.

Orders were few and far between, and sources told us that when it was offered, sales were extremely tempered because customers could not see the value in this trim level.

Even Tesla’s most loyal supporters thought the offering was kind of a joke, and the $10,000 extra was simply worth it.

Cybertruck RWD Recall by Joey Klender

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Tesla Semi sends clear message to Diesel rivals with latest move

The truck is being built at a dedicated facility in Sparks, Nevada, just next to its Gigafactory Nevada facility.

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Credit: Tesla

Tesla has officially launched Semi production at what will be a mind-boggling rate of approximately 50,000 units per year.

The truck is being built at a dedicated facility in Sparks, Nevada, just next to its Gigafactory Nevada facility.

The company finally announced on April 29 that the first Tesla Semi truck has rolled off its new high-volume production line at the factory. This marks the transition from limited pilot builds to scaled manufacturing for the Class 8 all-electric heavy-duty truck, nearly nine years after its dramatic 2017 unveiling.

Tesla initially promised high-volume deliveries by 2019–2020, but battery supply constraints and prioritization for passenger vehicles delayed progress. The new 1.7-million-square-foot factory, purpose-built next to Gigafactory Nevada’s 4680 cell production lines, resolves those bottlenecks through deep vertical integration.

The Semi uses Tesla’s structural battery packs with cylindrical 4680 cells manufactured on-site. This integration enables efficient supply, reduced logistics costs, and the potential for high output. The factory is designed for an eventual annual capacity of approximately 50,000 trucks, positioning Tesla to address growing demand in long-haul freight electrification.

Tesla is using a redesigned Cybertruck battery cell to mitigate Semi challenges

Operating economics favor the Semi through dramatically lower fuel and maintenance costs compared to traditional diesel rigs, and companies involved in a pilot program for the Semi with Tesla have shown that.

Electricity is far cheaper than diesel on a per-mile basis, while the electric powertrain features fewer moving parts, reducing service intervals and lifetime expenses. Early deployments with customers like PepsiCo and others have validated these advantages in real-world service.

The Nevada factory’s ramp-up is targeted for full volume output before the end of June 2026, aligning with broader Tesla production goals for 2026. This includes parallel efforts on other new vehicles while expanding the Megacharger infrastructure to support widespread adoption.

By localizing battery and truck production, Tesla gains advantages in cost, quality control, and scalability that many competitors sourcing cells externally lack. The start of high-volume Semi production represents a pivotal step in Tesla’s strategy to electrify heavy transportation, potentially accelerating the shift toward zero-emission freight across North America and beyond.

As output increases, the Semi could reshape long-haul logistics with its combination of performance, efficiency, and sustainability.

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