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SpaceX is installing Tesla battery packs on its Starship MK1 rocket prototype

SpaceX appears to be installing numerous off-the-shelf Tesla battery packs on its Starship Mk1 prototype. (NASASpaceflight - bocachicagal)

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First noticed by NASASpaceflight.com forum member “exilon”, SpaceX appears to have selected off-the-shelf Tesla battery packs as the power storage method of choice for its Starship Mk1 prototype, currently in the midst of a busy period of integration

Potentially taken directly from Tesla Model S/X powertrains otherwise headed for recycling, SpaceX technicians have spent the last 24 or so hours attaching numerous battery packs to part of a Starship subsystem known as header tanks. This is the latest addition to SpaceX and Tesla’s relatively close relationship – the two have begun to work together to solve challenges with materials science, batteries, and more within the last 12-24 months.

While initially surprising, the appearance of battery packs quite literally taken from Tesla Model S/X vehicles or their Gigafactory assembly line actually makes a lot of sense. By using prepackaged, off-the-shelf battery systems with industry-leading power management capabilities, SpaceX is probably saving a huge amount of time, money, and effort. If the battery packs were already nearing the end of their useful automotive lives, the net cost could very well approach zero, aside from what looks like a minimal mounting brace. It’s possible that SpaceX has even pursued modifying and certifying large Tesla-derived battery packs for use on orbital Starship missions.

A SpaceX technician is pictured mounting multiple Tesla battery packs on a Starship Mk1 header tank on September 23rd. (NASASpaceflight – bocachicagal)
This screenshot from a 2017 Tesla Model S battery teardown is almost identical to the batteries pictured above in Boca Chica, Texas. (YouTube – jehugarcia)

These battery packs were spotted by an eagle-eyed forum user who was first to recognize the hardware for what it likely was. Per the above photo, SpaceX appears to have joined two self-contained Tesla battery packs into single units that were then installed on a header tank. Knowing that the highest capacity Tesla offers is ~100 kWh, the 2×2 packs could store up to 400 kWh and offer instantaneous power output (ignoring thermal limitations) well into the megawatt (MW) range. It’s unclear if the first header tank also had batteries attached but SpaceX technicians began installing that tank inside Starship’s nose cone on the evening September 22nd. Tank #2 will likely follow in the next 24 hours per Musk’s indication that Starship Mk1 would be stacked to its full height on Wednesday.

A Starship header tank on the move on September 22nd. Starship will have two tanks – one for methane and one for oxygen. (NASASpaceflight – bocachicagal)

For unknown reasons, SpaceX is choosing to mount the ~1000 kg (2200 lb) battery pack pairs directly onto the outside of one of Starship Mk1’s two header tanks. These tanks compliment the rocket prototype’s main propellant tanks and are meant to serve as small reserves of fuel (methane) and oxidizer (oxygen) that can be pressurized independently. During dramatic in-space and in-atmosphere maneuvers, the g-forces exerted on Starship could easily find the vehicle’s propellant pushed away from the ‘bottom’ of its main tanks, creating bubbles or voids that can damage and destroy rocket engines if ingested.

Pressurizing the entirety of the main tanks (a cylinder measuring 9m by ~40m or 30×130 ft) is extremely impractical – hence the need for much smaller header tanks. Falcon 9 boosters are able to sidestep this issue because they are small and light enough (relatively speaking) that cold gas thrusters can efficiently generate the positive Gs needed to safely ignite its engines for recovery and landing maneuvers. Empty, Starship alone will likely weigh no less than 4-6 times as much as a Falcon 9 booster (~25 tons, 55,000 lb).

Technicians install some of the external propellant lines Starship will need to fuel its tanks and feed propellant from its nose’s header tanks to its engine section. (NASASpaceflight – bocachicagal)

According to CEO Elon Musk, SpaceX has decided to install those header tanks in the very tip of Starship Mk1’s conical nose to help balance out the vehicle’s center of mass. As a side-effect, SpaceX will have to install feed lines that run the entire length of the spacecraft and protect them with steel aero-covers. It’s unclear if this design choice is necessitated by Starship’s early, prototypical form or if – once outfitted with crew quarters or a functional cargo bay – it’s possible that that added mass will serve as enough of a counterbalance to preclude the need for ballast in the nose.

Workers install a section of raceway – meant to protect plumbing lines and cabling – on the bottom of Starship Mk1’s nose section. (NASASpaceflight – bocachicagal)

Musk posted a view inside an adjacent SpaceX fabrication facility in Boca Chica on September 23rd, showing a large row of staged steel sheets that will eventually be formed into aerodynamic shrouds for Starship Mk1’s raceways, fins, and wings.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla’s Supercharger Diner probably just secured more locations

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tesla diner
Credit: Tesla

Tesla’s Supercharger Diner in Los Angeles dominated the company’s global usage rankings after just one year, proving the concept is more than just a one-off novelty location that will fade away.

The performance could incite the company to build more locations, something that CEO Elon Musk has hinted at for some time.

Tesla’s Supercharger Diner delivered 21.2 GWh of energy in its first year of operation, the company’s head of Charging, Max de Zegher, revealed on X. Of the top 10 most utilized Supercharger locations in Tesla’s global infrastructure, the Diner in Los Angeles was the most used by drivers, and it wasn’t particularly close:

On its launch day one year ago, nobody was too sure what the Tesla Diner would be about. It seemed like an interesting concept, and considering it had been in the works for years, it was a highly anticipated launch that many were looking forward to.

Based on its success, we could see additional Diners with Superchargers built throughout the United States, and potentially beyond. Musk has said on several occasions that the company would be willing to bring the Diner idea to more markets.

Tesla makes major change at Supercharger Diner amid epic demand

Of the markets that Musk has mentioned, both Palo Alto and Austin have come to be perceived as ideal selections. However, there are no concrete plans as of now to build new Supercharger Diners anywhere; the location on Santa Monica Boulevard will remain the exclusive spot to pick up Tesla-inspired eats, at least for the time being.

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Tesla short sellers win big after shares fall after earnings

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A red Tesla Roadster driving around a turn
(Credit: Tesla)

Tesla short sellers won big following the company’s massive fall on Wall Street after it reported subpar Earnings on Wednesday.

Tesla short sellers collected about $4.12 billion in single-day profits on Thursday, according to BloombergShares fell as much as 15 percent during Thursday’s session. It closed as one of the worst days for Tesla on Wall Street in the past three years.

Investors sold off the stock after Tesla said it would aggressively direct its spending toward AI and its Optimus robot project. The company had record revenues, which were driven by one of the strongest quarters in terms of vehicle deliveries in company history.

However, it missed EPS estimates by reporting just $0.33, a far cry from the $0.53 analysts expected.

S3 Partners reported that about 3 percent of Tesla’s outstanding stock is sold short. Managing Director at S3, Ihor Dusaniwsky, provided the short seller’s potential profit, as well as another figure: shorts have likely had paper gains of $8.92 billion this year, as Tesla shares are down 30 percent in 2026.

Tesla (TSLA) Q2 2026 earnings results: miss on EPS, beat on revenue

Tesla has burned short sellers many times in the past, but the company’s latest Earnings Call was a chance for those skeptics to taste some payback. Although the company gave some very transparent information regarding future projects, the rollout of Robotaxi, Optimus, and Semi, many investors took their profits on Thursday.

Notable short sellers like Michael Burry have been transparent about their skepticism around Tesla shares. Burry just revealed three weeks ago that he had opened up a new short on the stock, stating he shorted Tesla shares at $416.22. “Happy it jumped back to this level,” he said in a blog post.

At the time of publication, Tesla shares were down about 3 percent and the stock was trading at $309.92.

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Tesla door handle saga gets its latest chapter and a big change is coming

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Credit: Tesla | Model 3 Owner's Manual

Tesla’s long-standing saga regarding its door handles and a manual release has entered its latest chapter, and as a result, a big change is coming.

On Friday, the National Highway Traffic Safety Administration (NHTSA) denied Tesla’s petition that was seeking a defect investigation into roughly 180,000 Model 3 vehicles for an issue involving the emergency mechanical door release.

NHTSA said that Tesla’s petition did not present evidence of a safety-related defect in the door handles or their emergency releases. Instead, the agency determined that it would rather solve the issue of the lack of labeling or location of emergency mechanical door releases and the federal safety rules that govern them.

Essentially, the NHTSA wants to create and enforce rules that would require automakers to make emergency door latch releases more clearly labeled in a car. Despite a Tesla having manual door releases on all four passenger doors, many people do not know they exist or how they work.

Tesla addresses door handle complaints with simple engineering fix

In recent times, Tesla has faced some criticism involving its door handles, specifically because some occupants have reported that they are unable to exit their vehicles after losing power. The door handles on a Tesla are electronically operated, but in the event that the 12V battery dies, there is a manual release that can be used.

The NHTSA only identified a single complaint involving the mechanical door releases: a 2022 Model 3 owner said the release was concealed and unlabeled after the vehicle lost power after a front-end collision. It has also already started to create a separate rulemaking process to make emergency door-egress systems more obvious.

It should be noted that all Teslas have mechanical emergency door releases, but they are placed in various locations as the vehicles have aged and been redesigned from year to year. Refer to the safety manual for your vehicle if you have any confusion about where the emergency releases are and how they work.

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