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SpaceX is installing Tesla battery packs on its Starship MK1 rocket prototype

SpaceX appears to be installing numerous off-the-shelf Tesla battery packs on its Starship Mk1 prototype. (NASASpaceflight - bocachicagal)

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First noticed by NASASpaceflight.com forum member “exilon”, SpaceX appears to have selected off-the-shelf Tesla battery packs as the power storage method of choice for its Starship Mk1 prototype, currently in the midst of a busy period of integration

Potentially taken directly from Tesla Model S/X powertrains otherwise headed for recycling, SpaceX technicians have spent the last 24 or so hours attaching numerous battery packs to part of a Starship subsystem known as header tanks. This is the latest addition to SpaceX and Tesla’s relatively close relationship – the two have begun to work together to solve challenges with materials science, batteries, and more within the last 12-24 months.

While initially surprising, the appearance of battery packs quite literally taken from Tesla Model S/X vehicles or their Gigafactory assembly line actually makes a lot of sense. By using prepackaged, off-the-shelf battery systems with industry-leading power management capabilities, SpaceX is probably saving a huge amount of time, money, and effort. If the battery packs were already nearing the end of their useful automotive lives, the net cost could very well approach zero, aside from what looks like a minimal mounting brace. It’s possible that SpaceX has even pursued modifying and certifying large Tesla-derived battery packs for use on orbital Starship missions.

A SpaceX technician is pictured mounting multiple Tesla battery packs on a Starship Mk1 header tank on September 23rd. (NASASpaceflight – bocachicagal)
This screenshot from a 2017 Tesla Model S battery teardown is almost identical to the batteries pictured above in Boca Chica, Texas. (YouTube – jehugarcia)

These battery packs were spotted by an eagle-eyed forum user who was first to recognize the hardware for what it likely was. Per the above photo, SpaceX appears to have joined two self-contained Tesla battery packs into single units that were then installed on a header tank. Knowing that the highest capacity Tesla offers is ~100 kWh, the 2×2 packs could store up to 400 kWh and offer instantaneous power output (ignoring thermal limitations) well into the megawatt (MW) range. It’s unclear if the first header tank also had batteries attached but SpaceX technicians began installing that tank inside Starship’s nose cone on the evening September 22nd. Tank #2 will likely follow in the next 24 hours per Musk’s indication that Starship Mk1 would be stacked to its full height on Wednesday.

A Starship header tank on the move on September 22nd. Starship will have two tanks – one for methane and one for oxygen. (NASASpaceflight – bocachicagal)

For unknown reasons, SpaceX is choosing to mount the ~1000 kg (2200 lb) battery pack pairs directly onto the outside of one of Starship Mk1’s two header tanks. These tanks compliment the rocket prototype’s main propellant tanks and are meant to serve as small reserves of fuel (methane) and oxidizer (oxygen) that can be pressurized independently. During dramatic in-space and in-atmosphere maneuvers, the g-forces exerted on Starship could easily find the vehicle’s propellant pushed away from the ‘bottom’ of its main tanks, creating bubbles or voids that can damage and destroy rocket engines if ingested.

Pressurizing the entirety of the main tanks (a cylinder measuring 9m by ~40m or 30×130 ft) is extremely impractical – hence the need for much smaller header tanks. Falcon 9 boosters are able to sidestep this issue because they are small and light enough (relatively speaking) that cold gas thrusters can efficiently generate the positive Gs needed to safely ignite its engines for recovery and landing maneuvers. Empty, Starship alone will likely weigh no less than 4-6 times as much as a Falcon 9 booster (~25 tons, 55,000 lb).

Technicians install some of the external propellant lines Starship will need to fuel its tanks and feed propellant from its nose’s header tanks to its engine section. (NASASpaceflight – bocachicagal)

According to CEO Elon Musk, SpaceX has decided to install those header tanks in the very tip of Starship Mk1’s conical nose to help balance out the vehicle’s center of mass. As a side-effect, SpaceX will have to install feed lines that run the entire length of the spacecraft and protect them with steel aero-covers. It’s unclear if this design choice is necessitated by Starship’s early, prototypical form or if – once outfitted with crew quarters or a functional cargo bay – it’s possible that that added mass will serve as enough of a counterbalance to preclude the need for ballast in the nose.

Workers install a section of raceway – meant to protect plumbing lines and cabling – on the bottom of Starship Mk1’s nose section. (NASASpaceflight – bocachicagal)

Musk posted a view inside an adjacent SpaceX fabrication facility in Boca Chica on September 23rd, showing a large row of staged steel sheets that will eventually be formed into aerodynamic shrouds for Starship Mk1’s raceways, fins, and wings.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla arson suspect pleads guilty, faces up to 70 years in prison

The update was announced by the U.S. Attorney’s Office for the District of Nevada.

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Credit: Tesla China

A Las Vegas man has pleaded guilty to federal arson charges tied to a March 2025 attack on a Tesla Collision Center in Nevada.

The update was announced by the U.S. Attorney’s Office for the District of Nevada.

According to court documents, on March 18, 2025, Paul Hyon Kim spray-painted the word “RESIST” on the front entrance of the Tesla Collision Center before damaging the facility and multiple vehicles.

Federal prosecutors stated that Kim used a PA-15 multi-caliber firearm equipped with a .300 BLACKOUT upper receiver and a 7.62mm silencer to shoot out surveillance cameras. He then fired multiple rounds into Tesla vehicles on the property.

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Authorities stated that Kim later threw three Molotov cocktails into three separate Tesla vehicles. Two of the devices exploded and ignited the vehicles, while a third did not detonate. In total, five Tesla vehicles were damaged in the incident.

Kim pleaded guilty to two counts of arson of property used in interstate commerce, one count of attempted arson of property used in interstate commerce, and one count of unlawful possession of an unregistered firearm classified as a destructive device.

The mandatory minimum sentence for the charges is five years in federal prison, though the total maximum statutory penalty is 70 years, as per a release from the United States Attorney’s Office of the District of Nevada. 

Sentencing is scheduled for May 27, 2026, before U.S. District Judge Jennifer A. Dorsey. A federal judge will determine the final sentence after considering the U.S. Sentencing Guidelines and other statutory factors.

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The case was investigated by the FBI, the Bureau of Alcohol, Tobacco, Firearms and Explosives, and the Las Vegas Metropolitan Police Department, with assistance from the Clark County Fire Department.

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SpaceX pursues 5G-level connectivity with Starlink Mobile V2 expansion

SpaceX noted that the upcoming Starlink V2 satellites will deliver up to 100 times the data density of the current first-generation system.

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Credit: SpaceX

SpaceX has previewed a major upgrade to Starlink Mobile, outlining next-generation satellites that aim to deliver significantly higher capacity and full 5G-level connectivity directly to mobile phones.

The update comes as Starlink rebrands its Direct-to-Cell service to Starlink Mobile, positioning the platform as a scalable satellite-to-mobile solution that’s integrated with global telecom partners.

SpaceX noted that the upcoming Starlink V2 satellites will deliver up to 100 times the data density of the current first-generation system. The company also noted that the new V2 satellites are designed to provide significantly higher throughput capability compared to its current iteration.

“The next generation of Starlink Mobile satellites – V2 – will deliver full cellular coverage to places never thought possible via the highest performing satellite-to-mobile network ever built. 

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“Driven by custom SpaceX-designed silicon and phased array antennas, the satellites will support thousands of spatial beams and higher bandwidth capability, enabling around 20x the throughput capability as compared to a first-generation satellite,” SpaceX wrote in its official Starlink Mobile page. 

Thanks to the higher bandwidth of Starlink Mobile, users should be able to stream, browse the internet, use high-speed apps, and enjoy voice services comparable to terrestrial cellular networks. 

In most environments, Starlink says the upgraded system will enable full 5G cellular connectivity with a user experience similar to existing ground-based networks.

The satellites function as “cell towers in space,” using advanced phased-array antennas and laser interlinks to integrate with terrestrial infrastructure in a roaming-like architecture. 

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“Starlink Mobile works with existing LTE phones wherever you can see the sky. The satellites have an antenna that acts like a cellphone tower in space, the most advanced phased array antennas in the world that connect seamlessly over lasers to any point in the globe, allowing network integration similar to a standard roaming partner,” SpaceX wrote.

Starlink Mobile currently operates with approximately 650 satellites in low-Earth orbit and is active across more than 32 countries, representing over 1.7 billion people through partnerships with mobile network operators. Starlink Mobile’s current partnerships span North America, Europe, Asia, Africa, and Oceania, allowing reciprocal access across participating nations.

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Tesla FSD (Supervised) fleet passes 8.4 billion cumulative miles

The figure appears on Tesla’s official safety page, which tracks performance data for FSD (Supervised) and other safety technologies.

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Credit: Tesla

Tesla’s Full Self-Driving (Supervised) system has now surpassed 8.4 billion cumulative miles.

The figure appears on Tesla’s official safety page, which tracks performance data for FSD (Supervised) and other safety technologies.

Tesla has long emphasized that large-scale real-world data is central to improving its neural network-based approach to autonomy. Each mile driven with FSD (Supervised) engaged contributes additional edge cases and scenario training for the system.

Credit: Tesla

The milestone also brings Tesla closer to a benchmark previously outlined by CEO Elon Musk. Musk has stated that roughly 10 billion miles of training data may be needed to achieve safe unsupervised self-driving at scale, citing the “long tail” of rare but complex driving situations that must be learned through experience.

The growth curve of FSD Supervised’s cumulative miles over the past five years has been notable. 

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As noted in data shared by Tesla watcher Sawyer Merritt, annual FSD (Supervised) miles have increased from roughly 6 million in 2021 to 80 million in 2022, 670 million in 2023, 2.25 billion in 2024, and 4.25 billion in 2025. In just the first 50 days of 2026, Tesla owners logged another 1 billion miles.

At the current pace, the fleet is trending towards hitting about 10 billion FSD Supervised miles this year. The increase has been driven by Tesla’s growing vehicle fleet, periodic free trials, and expanding Robotaxi operations, among others.

With the fleet now past 8.4 billion cumulative miles, Tesla’s supervised system is approaching that threshold, even as regulatory approval for fully unsupervised deployment remains subject to further validation and oversight.

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