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SpaceX Starship test plans solidify after bad weather delays hop

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Around the same time SpaceX was preparing for its 100th Falcon rocket launch, bad Texas weather forced the company to abort its second Starship hop test of the month.

Since that abort, SpaceX’s near-term Starship test plans have begun to solidify, offering a clearer picture of what to expect over the next week or two. Pending better weather at its Boca Chica, Texas test facilities, Starship serial number 6 (SN6) is still first in line and has been preparing for its hop debut ever since the prototype completed a Raptor engine static fire test on August 23rd.

Measuring approximately 30m (~100 ft) tall, SN6 is a full-scale Starship tank and engine section – the bottom ~60% and business end of the reusable orbital spacecraft. Of course, SpaceX has a ways to go before Starship is actually ready for its first orbital test flight, let alone reuse after such a test flight, but the company did take its biggest step yet towards that lofty ambitions with Starship SN5’s successful August 4th hop debut.

Effectively twins, Starship SN5 and SN6 have since been expected to take turns completing “several” hops to improve SpaceX’s familiarity with Starship launch operations and work towards a smooth procedure that can be completed multiple times per day. With SN6 now scheduled to hop no earlier than 8am CDT (UTC-5), September 3rd, 29 days after SN5’s debut, SpaceX still has its work cut out for it.

(SpaceX)

Nevertheless, SN5’s 150m (~500 ft) hop was the first flight of any kind for a full-scale Starship prototype, as well as the first use of an entirely new landing leg design and Raptor’s first flight in almost a year. In the history of rocket development, there is no precedent for launching and landing a prototype rocket and then repeating the same test with an entirely new prototype less than a month later.

Additionally, most of the 29 days since SN5’s first hop have been spent preparing Starship SN6 for a crucial “cryo proof” qualification test. Had that cryo proof been completed before SN5’s hop debut, SN6 could have been ready to fly as few as ~10 days later. That still leaves SpaceX a long ways away from multiple Starship hops per day but does offer encouragement that flight-proven Starship SN5 could be ready for its second hop not long after the pad is clear.

Starship SN5 awaits its second hop, August 29th. (NASASpaceflight – bocachicagal)

However, it appears that SpaceX instead plans to follow up SN6’s hop debut with a new ‘test tank’ meant to demonstrate an upgraded Starship “thrust puck” built out of a different steel alloy. Known as Starship SN7.1, the test will follow on the heels of a more traditional tank (SN7) that completed a record-breaking pressure test in June 2020 and proved that Starship would likely be better off with a different steel alloy.

While SN7 was a basic test tank (two domes and a few steel rings), SN7.1 adds a skirt section at its base and replaces the aft dome with a thrust dome. Likely built entirely out of a steel alloy closer to 304L than the 301 SpaceX has used for all prior Starship prototypes, that thrust dome features a new ‘thrust puck’ – the structural element Raptor engines attach to and transmit their thrust through.

SN6’s thrust section, June 3rd. (NASASpaceflight – bocachicagal)
SN8’s upgraded thrust section, August 15th. SN7.1’s is believed to be identical and will be tested first. (NASASpaceflight – bocachicagal)
SpaceX has already installed a new launch mount – including a Raptor thrust simulator – for test tank SN7.1. (NASASpaceflight – bocachicagal)

Unlike past single tank tests, SN7.1 will be put through something more like a full prototype’s cryo pressure test. SN7.1 will be installed on a launch mount, allowing its skirt clamps to firmly secure the prototype to the stand, itself secured to a concrete slab on the ground. That launch mount also allows SpaceX to install a hydraulic ram designed to mechanically simulate the thrust of 1-3 Raptor engines without the risk involved in an actual static fire. SN7.1 is scheduled to begin testing no earlier than (NET) 8 am CDT (UTC-5), September 6th – just three days after SN6’s next planned hop attempt.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

Tesla AI boss reveals how big Optimus is going to get

Tesla’s Optimus chief corrected himself on X, confirming a staggering 10 million robot production target.

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Tesla Optimus Gen 3 [Credit: Tesla]

Tesla’s Optimus program has a new number attached to it, after Ashok Elluswamy, the executive who has run the humanoid robot program since June 2025, posted a three word correction on X Thursday, “Correction, 10 million robots.”

The line clarifies the long term annual capacity Tesla is building toward its planned second Optimus production line at Gigafactory Texas, a figure Musk has cited repeatedly since last year’s shareholder meeting.

The scale is worth noting, because ten million robots a year would mean Tesla building more units annually than most countries sell in new cars. Tesla has framed this as a second line, not the first. The buildout is happening in two phases: a roughly one million unit per year line inside Tesla’s Fremont factory, installed on the floor space vacated when Model S and Model X production ended earlier this year, and a much larger dedicated facility under construction at Giga Texas that broke ground on its first steel structure in May. That Texas facility is the one Elluswamy’s correction refers to, and is expected to reach volume production sometime in 2027.

Tesla Optimus project fires up as Musk sees production line progress

Elluswamy took over Optimus from Milan Kovac last summer and has spent the months since talking up the program’s trajectory. Elon Musk has also floated the ten million figure at Tesla’s 2025 shareholder meeting.

Ending Model S and Model X production to make room for the first Optimus line was one of the more consequential manufacturing decisions in the company’s recent history, retiring two flagship vehicles in favor of a robot that has yet to enter mass production. Musk has previously estimated per unit production costs at $20,000 to $25,000 once Tesla reaches a million units a year, though he hasn’t said what that cost looks like at ten times the volume.

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Autonomous vehicle red tape gets slashed by Trump Administration

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Credit: Zoox

The Trump Administration today made several key moves to help with the deployment of autonomous vehicles by cutting overreaching red tape that has stifled growth and innovation for years.

The moves, which were put forth by the National Highway Traffic Safety Administration (NHTSA), aim to grant temporary exemptions to at least one company currently, although that could expand in the coming months. Additionally, it will work with organizations to develop standards and a sound but efficient regulatory landscape.

Zoox is the only company mentioned explicitly by the Trump Administration in its press release announcing the new terms today. They will receive a temporary two-year exemption that will allow the commercial deployment of up to 2,500 vehicles annually for two years.

There is a potential exemption for Robomart, Inc., which “requests a temporary exemption from certain FMVSS No. 500 requirements for a low-speed vehicle operated by an ADS without a human driver onboard. NHTSA will publish a separate notice seeking public comment on its merits once the initial evaluation is complete,” the agency said.

Here are the five new terms that Secretary Sean Duffy has implemented through the NHTSA today:

  1. Allow Zoox to commercially deploy its robotaxis through a temporary exemption.
    This temporary exemption will allow the commercial deployment of up to 2,500 vehicles annually for two years, subject to an enhanced, adaptable oversight structure that can evolve as Zoox’s technology advances.
  2. Accelerate development of first-ever AV performance standards through a partnership with SAE Industry Technologies Consortia (ITC).
    This partnership will fund a three-year, $5 million “A2SCEND” consortium, bringing together experts to gather data and accelerate creation of the first-ever AV performance standards. This project will inform a single national standard for AV safety to eliminate the patchwork regulatory landscape that has stifled innovation for years.
  3. Publish an interim final rule that allows vehicles manufactured prior to an exemption to be eligible for a commercial deployment exemption.
    This rule will modernize the application process and improve access to exemptions for innovators, including AV developers, by granting the NHTSA Administrator the discretion to apply temporary exemptions to vehicles manufactured prior to the effective date of an exemption grant.
  4. Streamline the application process for Part 555 exemptions by updating guidance and soliciting feedback from the public.
    By updating the Part 555 exemption process—which allows automakers to temporarily sell a limited number of non-compliant vehicles, primarily to test new technologies—NHTSA is aiming to create a more flexible oversight structure for exemptions and summarize recent AV framework activities, including expanded exemption pathways, streamlined crash reporting, and ongoing efforts to modernize Federal Motor Vehicle Safety Standards (FMVSS).
  5. Establish a new Federal Docket for public feedback on NHTSA’s updated safe AV development and deployment guidance.
    NHTSA is updating its technical guidance for AVs for the first time since 2017—focusing on key safety areas like emergency responder interactions, safety management systems, remote assistance, and post-crash behavior to help the industry scale up driverless deployments safely.

Additionally, the NHTSA said it has modernized some safety standards by proposing updates to:

  • FMVSS 102 – Transmission shifting
  • FMVSS 103/104 – Windshield defrosting and wiping
  • FMVSS 110 – Tire placards
  • FMVSS 135 – Braking systems
  • FMVSS 101 – Controls and displays
  • FMVSS 108 – Vehicle lighting
  • FMVSS 111 – Mirrors and rearview display
  • FMVSS 126 – Electronic stability control systems
  • FMVSS 201/208 – Sun visors and warning labels

These changes aim to make the regulatory process for autonomous vehicles more streamlined and efficient, which could help the U.S. gain dominance over autonomous vehicle systems moving forward.

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Elon Musk has a crazy prediction about AI in two years

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Daniel Oberhaus, CC BY-SA 4.0 , via Wikimedia Commons

Elon Musk is, in many respects, one of the biggest and most influential figures in modern-day artificial intelligence.

Given that Tesla, SpaceX, and xAI are all looked at in their respective fields as leaders to an extent, each of them has a heavy influence on the future of AI, even though two of them are not thought of, at face value, as AI companies.

Musk has grand expectations for what is to come with AI, not only as a form of assistance to make human lives easier, but to make humans multiplanetary and solve some of the biggest issues that face us today. But even he is astounded by AI’s pace of progress.

He believes that in two years, AI will be so mind-blowing it might be unrecognizable.

This progress can be seen in a variety of ways, but perhaps the most popular way people have shown AI’s progress, especially on social media, is through an incredibly arbitrary way of watching Will Smith eat spaghetti:

This is a great way to show people how AI is improving, especially from a perspective that examines how it can manufacture images and video from prompts. AI is an incredibly complex concept, however, and it goes much deeper than Will Smith eating Italian food.

Musk’s most widely adopted method of AI is likely Tesla Full Self-Driving, which impacts millions of people as they utilize it to increase safety with their travel. Musk has routinely pushed incredibly aggressive timelines for self-driving, especially unsupervised.

Perhaps this perspective is why he feels that things will be solved in a timeframe that is much more aggressive than most of us would think. Regardless, the progress of AI is moving fast, and it seems that Musk’s expectations for it could be high.

But if it can actually achieve full-length motion pictures and even more realistic production value, it will be hard to distinguish between reality and AI very soon.

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