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SpaceX Starship test plans solidify after bad weather delays hop

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Around the same time SpaceX was preparing for its 100th Falcon rocket launch, bad Texas weather forced the company to abort its second Starship hop test of the month.

Since that abort, SpaceX’s near-term Starship test plans have begun to solidify, offering a clearer picture of what to expect over the next week or two. Pending better weather at its Boca Chica, Texas test facilities, Starship serial number 6 (SN6) is still first in line and has been preparing for its hop debut ever since the prototype completed a Raptor engine static fire test on August 23rd.

Measuring approximately 30m (~100 ft) tall, SN6 is a full-scale Starship tank and engine section – the bottom ~60% and business end of the reusable orbital spacecraft. Of course, SpaceX has a ways to go before Starship is actually ready for its first orbital test flight, let alone reuse after such a test flight, but the company did take its biggest step yet towards that lofty ambitions with Starship SN5’s successful August 4th hop debut.

Effectively twins, Starship SN5 and SN6 have since been expected to take turns completing “several” hops to improve SpaceX’s familiarity with Starship launch operations and work towards a smooth procedure that can be completed multiple times per day. With SN6 now scheduled to hop no earlier than 8am CDT (UTC-5), September 3rd, 29 days after SN5’s debut, SpaceX still has its work cut out for it.

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(SpaceX)

Nevertheless, SN5’s 150m (~500 ft) hop was the first flight of any kind for a full-scale Starship prototype, as well as the first use of an entirely new landing leg design and Raptor’s first flight in almost a year. In the history of rocket development, there is no precedent for launching and landing a prototype rocket and then repeating the same test with an entirely new prototype less than a month later.

Additionally, most of the 29 days since SN5’s first hop have been spent preparing Starship SN6 for a crucial “cryo proof” qualification test. Had that cryo proof been completed before SN5’s hop debut, SN6 could have been ready to fly as few as ~10 days later. That still leaves SpaceX a long ways away from multiple Starship hops per day but does offer encouragement that flight-proven Starship SN5 could be ready for its second hop not long after the pad is clear.

Starship SN5 awaits its second hop, August 29th. (NASASpaceflight – bocachicagal)

However, it appears that SpaceX instead plans to follow up SN6’s hop debut with a new ‘test tank’ meant to demonstrate an upgraded Starship “thrust puck” built out of a different steel alloy. Known as Starship SN7.1, the test will follow on the heels of a more traditional tank (SN7) that completed a record-breaking pressure test in June 2020 and proved that Starship would likely be better off with a different steel alloy.

While SN7 was a basic test tank (two domes and a few steel rings), SN7.1 adds a skirt section at its base and replaces the aft dome with a thrust dome. Likely built entirely out of a steel alloy closer to 304L than the 301 SpaceX has used for all prior Starship prototypes, that thrust dome features a new ‘thrust puck’ – the structural element Raptor engines attach to and transmit their thrust through.

SN6’s thrust section, June 3rd. (NASASpaceflight – bocachicagal)
SN8’s upgraded thrust section, August 15th. SN7.1’s is believed to be identical and will be tested first. (NASASpaceflight – bocachicagal)
SpaceX has already installed a new launch mount – including a Raptor thrust simulator – for test tank SN7.1. (NASASpaceflight – bocachicagal)

Unlike past single tank tests, SN7.1 will be put through something more like a full prototype’s cryo pressure test. SN7.1 will be installed on a launch mount, allowing its skirt clamps to firmly secure the prototype to the stand, itself secured to a concrete slab on the ground. That launch mount also allows SpaceX to install a hydraulic ram designed to mechanically simulate the thrust of 1-3 Raptor engines without the risk involved in an actual static fire. SN7.1 is scheduled to begin testing no earlier than (NET) 8 am CDT (UTC-5), September 6th – just three days after SN6’s next planned hop attempt.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla brings Model Y L ‘Launch Series’ to the U.S. at $61,990

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Tesla has officially launched the Model Y L in the United States and Puerto Rico for $61,990. It is the longer-wheelbase version of the Model Y, and has been available in China since last year.

Tesla brings the Model Y L to the U.S. just months after it phased out the only pure SUV in its lineup, the Model X. It is slightly longer than the Model Y configurations that are already available in the U.S., and features a three-row, six-seat setup with Captain’s Chairs being among the many features that make this a truly fantastic offering.

The Model Y L is priced competitively at $61,990, and features 325 miles of range and a 0-60 MPH in just 4.4 seconds.

Tesla also added a handful of new features that are not available in even the Premium Model Y. Here’s a full list of its features:

  • Heated/Ventilated Front Seats with Powered Thigh Cushion
  • Heated/Ventilated Captain’s Seats in Second Row with Powered Armrests & One-Touch Fold
  • Heated Third-Row Seats with Power Recline, One-Touch Fold & Child Seat Anchors
  • Improved Airflow, Increased Efficiency, More Range
  • 89 cubic feet of trunk space
  • Upgraded Acoustic Glass and Suspension to Minimize Road Noise
  • Adaptive Damping for a Smooth, Stable Ride
  • Staggered Tires for Enhanced Grip
  • Larger Tailgate for Better Rear Visibility and Bigger Windows Overall
  • 16″ First Row and 8″ Second Row Touchscreens
  • 19-Speaker Immersive Tesla Audio
  • 50W Wireless Charging Pads with Active Cooling and Charging Ports for All Other Seats
  • FSD Supervised and Integrated Grok AI

Tesla is also delivering these first units as a “Launch Series,” which comes with additional features, such as:

  • Door Trim Puddle Lights
  • Suede Dashboard Wing
  • Exterior and Interior Badging
  • Floor Mats
  • Sill Plates

The launch of the Model Y L in the U.S. marks a huge offering from Tesla to U.S. consumers. People have been calling for Tesla to bring a larger car to the U.S., and it needed it more than ever now that the Model X is gone.

It is a huge accomplishment for Tesla to get the Model Y L to the U.S., and after reporting strong deliveries today, it will be interesting to see how this car impacts future quarterly delivery reports.

Deliveries for the Model Y L “Launch Series” are slated for September or October of this year.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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