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SpaceX Starship test tank ready for a second shot at destruction

Starship tank SN7.1 is readied for a second shot at a destructive test finale. (NASASpaceflight - bocachicagal)

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For the fourth time ever, SpaceX is ready to destroy a Starship test tank – the results of which will \determine the next steps for Starship development.

Technically, this will be the second time SpaceX has attempted to destroy Starship test tank SN7.1 following an unsuccessful night of testing on September 17th. Following two days of back-to-back stress tests on the 14th and 15th, successfully proving that SpaceX’s newest test tank and steel alloy can withstand the rigors of suborbital launch, unknown issues scrubbed a third series of tests meant to intentionally destroy SN7.1.

Excluding Starship SN2, thus far the only test tank to survive, SpaceX’s latest intentionally destructive test campaign builds on the controlled failures of two unnamed tanks in January and Starship SN7 in June. SN7.1 is essentially a more complex version of SN7, integrating a “thrust puck” to ensure that SpaceX’s custom steel alloy is also the right choice for the puck-like structure tasked with transferring the thrust of 3-6 Raptor engines through the rest of Starship.

Starship test tanks #1 and #2 are pictured in January 2020. (NASASpaceflight – bocachicagal)
Starship test tank SN2, March 2020. (NASASpaceflight – bocachicagal)
Starship test tanks SN7 and SN7.1, June and September 2020. (NASASpaceflight – bocachicagal)

Theoretically, the 304L-esque alloy SpaceX has decided to replace 301 steel with should make Starships less brittle under cryogenic temperatures, meaning that a breached tank should spring leaks instead of violently bursting. That characteristic would be a boon for vehicle safety and survivability relative to almost any other rocket. With Starship test tank SN7, SpaceX has already demonstrated that its custom steel alloy will gently leak before bursting.

Simultaneously, SN7 is believed to have broken SpaceX’s internal Starship tank pressure record despite having multiple flawed welds, meaning that SN7.1 could reach even higher pressures if SpaceX has since improved build quality.

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Ironically built well before test tank SN7.1, SpaceX has already completed the tank section of SN8 – the first full-size Starship to exclusively use the company’s custom steel alloy. Given that SN7.1 has already survived two full nights of nondestructive tests, it’s safe to say that SpaceX is likely happy with the tank’s performance and that the viability of 304L steel has been thoroughly vetted. In the unlikely event that any unsavory discoveries are made in the process of destroying test tank SN7.1, that might change, but the purpose of destructive tank testing is less to qualify new designs than it is to push the more abstract limits of materials and manufacturing techniques.

As previously discussed on Teslarati, it remains to be seen if SpaceX will begin testing Starship SN8 before the prototype has been fully outfitted with a nosecone, plumbed header tanks, and four flaps. If SpaceX does choose to test SN8 prior to completion, the prototype could be ready to head to the launch pad almost as soon as SN7.1 is destroyed.

SN7.1’s final test window stretches from 9pm to 6am CDT (UTC-5) on September 21st with an identical backup on the 22nd. The test will be streamed by NASASpaceflight (until SN7.1 has burst or the window has closed) and LabPadre (a 24/7 feed).

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk secretly acquires $1B energy company to power the AI future

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Gage Skidmore, CC BY-SA 4.0 , via Wikimedia Commons

Elon Musk flew under the radar with his recent purchase of a $1 billion energy company, according to Federal Trade Commission (FTC) documents.

Transaction number 202612350 listed Tesla and SpaceX frontman Elon Musk as the acquiring party and CF APR Super Holdings LLC as the seller, with New APR Energy, LLC as the acquired entity. The deal, which closed without public announcement, came to light on May 14.

Analysts inferred the deal’s scale from minority stakeholder disclosures, including one report of a 5 percent interest sold for approximately $50.4 million. Fortress Investment Group had purchased APR’s assets in late 2024, rebranded the operation as New APR Energy, and subsequently transferred ownership to Musk.

APR Energy specializes in rapidly deployable power infrastructure. The company maintains one of the world’s largest fleets of mobile gas and diesel turbines, with more than 1.1 gigawatts of generation capacity. Its modular units, which are often trailer-mounted, enable turnkey installations ranging from 20 MW to over 500 MW.

Elon Musk admits he was ‘clearly wrong’ about Anthropic

APR provides full engineering, procurement, construction, operation, and maintenance services for behind-the-meter power plants, serving everything from data centers, utilities, and industrial clients.

The firm has expanded aggressively to meet surging demand, recently adding turbines and deploying over 100 MW for a major AI hyperscaler. Its solutions bridge critical gaps where grid interconnections face delays of two to five years, according to Yahoo.

The acquisition means something more for Musk. As he continues to expand projects in artificial intelligence, especially xAI, his AI venture, there is a greater need to supply energy-intensive supercomputing clusters, including the Colossus project, with what they need: reliable and high-capacity power.

Ownership of APR provides immediate access to flexible generation assets that can be deployed adjacent to data centers, reducing dependence on a strained infrastructure. It also complements Tesla’s energy storage business, so Musk will be able to pull from his own entities to address the rapid scaling demands of AI training and compute.

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Tesla has to fix a big problem with its old headlights, NHTSA says

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tesla model 3 first generation headlight
Credit: Tesla Asia/Twitter

Tesla had a petition protesting a recall to fix a potential issue with 2017-2023 Model Y and Model 3 vehicles’ headlights was denied, as the National Highway Traffic Safety Administration (NHTSA) disagreed with the company’s opinion of things.

The recall covers approximately 19,917 Model Y and Model 3 vehicles built from 2017 to 2023. Tesla initially submitted a noncompliance report for the headlights on these vehicles on March 15, 2024. Tesla then petitioned for an exemption from the fix, which violated FMVSS No. 108 (40 CFR 571.108), arguing that the “noncompliance is inconsequential as it relates to motor vehicle safety.

The NHTSA disagreed, stating that Tesla’s conclusion that the headlights do not increase any risk was not an opinion it shared. The agency said it disagreed with Tesla’s assumption that glare is not increased to surrounding traffic. This issue could be highlighted even more in certain weather conditions.

Tesla will be required to remedy the issue, the NHTSA ruled:

“In consideration of the foregoing, NHTSA has decided that Tesla has not met its burden of persuasion that the subject FMVSS No. 108 noncompliance is inconsequential to motor vehicle safety. Accordingly, Tesla’s petition is hereby denied, and Tesla is consequently obligated to provide notification of and free remedy for that noncompliance under 49 U.S.C. 30118 and 30120.”

The issue here appears to be the angle of the headlights and the brightness they emit during operation. The NHTSA report states that:

“Tesla’s headlamp supplier, Marelli Automotive Lighting, tested 25 right-hand and 25 left-hand lamps, and for this sample, found the maximum photometric intensity measured in the 10°U to 90°U and 90°L to 90°R zone was between 136.2 cd and 230.1 cd for the right-hand lamps and between 117.5 cd and 160.3 cd for the left-hand lamps. According to Tesla, these tests revealed that the photometric intensity of the right-hand and left-hand headlamp lower beam on the subject vehicles may measure as much as 230.1 cd in the 10°U to 90°U and 90°L to 90°R zone, exceeding the maximum photometric intensity by 105.1 cd. Additionally, Tesla states that a left-hand lamp tested by a Transport Canada recognized laboratory measured a maximum of 171.27 cd in the 10°U to 90°U and 90°L to 90°R zone. Despite these measurements exceeding the allowed photometric maximum of 125 cd, Tesla believes that the subject noncompliance is inconsequential to motor vehicle safety.”

Tesla also argued at some points that the headlights had not been deemed responsible for any complaints, accidents, or injuries related to the noncompliance.

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NTSB findings on fatal Tesla crash tell a very different story

The NTSB confirmed the driver, not Tesla’s FSD, caused the fatal Texas house crash.

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The National Transportation Safety Board released preliminary findings Wednesday confirming that a Tesla driver, not the vehicle’s software, caused a fatal crash in Katy, Texas in June. The driver, 44-year-old Michael Butler, had engaged Full Self-Driving Supervised mode on Rose Hollow Lane, a residential street with a 30 mph speed limit, before manually overriding the system by pressing the accelerator pedal all the way to 100%. Data recovered from the 2025 Tesla Model 3 showed the vehicle was traveling over 70 miles per hour when it struck a home and killed 76-year-old Martha Avila, who was inside. Weather was clear, the road was dry, and it was daylight.

Texas man charged in fatal Tesla crash where he blamed Autopilot

Butler told authorities he had passed out at the wheel. But security camera footage obtained by the NTSB told a different story, and showed the car accelerating through an intersection before leaving the road entirely. Police also found that Butler’s phone had Google searches including the terms “Tesla FSD not aggressive enough 2026” and “Tesla FSD too timid,” raising serious questions about how he was using the system before the crash. Butler has since been charged with manslaughter. The victim’s family has filed a lawsuit against both Butler and Tesla, alleging negligence.

The NTSB findings aligned directly with what Tesla VP of AI Software Ashok Elluswamy had already stated publicly on X in the weeks after the crash, writing that “the driver manually overrode self-driving by pressing the accelerator all the way to 100%.” The data confirmed his account.

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